Jet Tools Grinder JBG 6A User Manual

This Manual is Bookmarked  
Operating Instructions and Parts Manual  
JBG Series Bench Grinders  
Models: JBG-6A, JBG-8A, JBG-10A  
Model JBG-8A shown  
WMH TOOL GROUP  
2420 Vantage Drive  
Elgin, Illinois 60123  
Ph.: 800-274-6848  
Part No. M-577101  
Revision G 04/06  
Copyright © WMH Tool Group  
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Table of Contents  
WARRANTY AND SERVICE ........................................................................................................................2  
Table of Contents..........................................................................................................................................3  
Warnings .......................................................................................................................................................4  
Introduction ...................................................................................................................................................6  
Specifications................................................................................................................................................6  
Unpacking .....................................................................................................................................................7  
Contents of the Shipping Container ..........................................................................................................7  
Assembly.......................................................................................................................................................8  
Assembling the Spark Guard and Eye Shield Mounting Brackets............................................................8  
Installing the Spark Guard and Eye Shield Mounting Brackets.................................................................9  
Tool Rests .................................................................................................................................................9  
Eye Shields................................................................................................................................................9  
Mounting the Grinder.................................................................................................................................9  
Electrical......................................................................................................................................................10  
Electrical Requirements...........................................................................................................................10  
Electrical Connections.............................................................................................................................10  
Extension Cords ......................................................................................................................................10  
Operation.....................................................................................................................................................11  
Switch......................................................................................................................................................11  
Precautions..............................................................................................................................................11  
Adjustments ................................................................................................................................................11  
Eye Shield Tilt Adjustment ......................................................................................................................11  
Spark Guard ............................................................................................................................................11  
Tool Rest .................................................................................................................................................11  
Maintenance................................................................................................................................................12  
Ring Test .................................................................................................................................................12  
Care of Grinding Wheel...........................................................................................................................12  
Changing Wheels ....................................................................................................................................12  
Grinding Wheels......................................................................................................................................13  
Wire Wheel Brushes................................................................................................................................13  
Cleaning ..................................................................................................................................................13  
Lubrication...................................................................................................................................................13  
Troubleshooting ..........................................................................................................................................14  
Parts and Assembly ....................................................................................................................................15  
Parts List..................................................................................................................................................15  
Assembly Drawing...................................................................................................................................18  
Wiring Diagram ...........................................................................................................................................19  
Replacement Parts..................................................................................................................................20  
The specifications in this manual are given as general information and are not binding. WMH Tool Group  
reserves the right to effect, at any time and without prior notice, changes or alterations to parts, fittings,  
and accessory equipment deemed necessary for any reason whatsoever.  
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Warnings  
1. For your own safety read instruction manual before operating grinder.  
2. Read and understand the entire owner’s manual before attempting assembly or operation.  
3. Read and understand the warnings posted on the machine and in this manual. Failure to comply with  
all of these warnings may cause serious injury.  
4. Replace the warning labels if they become obscured or removed.  
5. This bench grinder is designed and intended for use by properly trained and experienced personnel  
only. If you are not familiar with the proper and safe operation of a bench grinder, do not use until  
proper training and knowledge have been obtained.  
6. Do not use this bench grinder for other than its intended use. If used for other purposes, Mac Tools  
disclaims any real or implied warranty and holds itself harmless from any injury that may result from  
that use.  
7. Wear eye protection and always use guards and eye shields.  
8. Always wear approved safety glasses/face shields while using this bench grinder. Everyday  
eyeglasses only have impact resistant lenses; they are not safety glasses.  
9. Before operating this bench grinder, remove tie, rings, watches and other jewelry, and roll sleeves up  
past the elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid floor  
strips are recommended. Do not wear gloves.  
10. Wear ear protectors (plugs or muffs) during extended periods of operation.  
11. Some dust created by power sanding, sawing, grinding, drilling and other construction activities  
contain chemicals known to cause cancer, birth defects or other reproductive harm. Some examples  
of these chemicals are:  
ˆ Lead from lead based paint.  
ˆ Crystalline silica from bricks, cement and other masonry products.  
ˆ Arsenic and chromium from chemically treated lumber.  
Your risk of exposure varies, depending on how often you do this type of work. To reduce your  
exposure to these chemicals, work in a well-ventilated area and work with approved safety  
equipment, such as face or dust masks that are specifically designed to filter out microscopic  
particles.  
12. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.  
13. Make certain the switch is in the OFF position before connecting the machine to the power supply.  
14. Make certain the machine is properly grounded.  
15. Make all machine adjustments or maintenance with the machine unplugged from the power source.  
16. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting  
wrenches are removed from the machine before turning it on.  
17. KEEP GUARDS IN PLACE and in working order at all times when the machine is in use. If removed  
for maintenance purposes, use extreme caution and replace the guards immediately.  
18. Make sure the bench grinder is firmly secured to the floor or bench before use.  
19. Check damaged parts. Before further use of the machine, a guard or other part that is damaged  
should be carefully checked to determine that it will operate properly and perform its intended  
function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting  
and any other conditions that may affect its operation. A guard or other part that is damaged should  
be properly repaired or replaced.  
20. Provide for adequate space surrounding work area and non-glare, overhead lighting.  
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21. Make your workshop child proof with padlocks, master switches or by removing starter keys.  
22. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents. DON’T USE IN  
DANGEROUS ENVIRONMENT. Don’t use power tools in damp or wet locations, or expose them to  
rain. Keep work area well lighted. Keep the floor around the machine clean and free of scrap material,  
oil and grease.  
23. Keep visitors a safe distance from the work area. Keep children away.  
24. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are  
careless acts that can result in serious injury.  
25. Use only flanges furnished with the grinder.  
26. Maintain a balanced stance at all times so that you do not fall or lean against the grinding wheels or  
other moving parts. Do not overreach or use excessive force to perform any machine operation.  
27. Use grinding wheel suitable for speed of grinder. Do not force a tool or attachment to do a job for  
which it was not designed. The right tool will do the job better and safer.  
28. DISCONNECT TOOLS before servicing; when changing accessories, such as blades, bits, cutters,  
and the like. Use recommended accessories. Consult the owner’s manual for recommended  
accessories. The use of improper accessories may cause risk of injury to persons. Improper  
accessories may be hazardous.  
29. Frequently clean grinding dust from beneath grinder. MAINTAIN TOOLS WITH CARE. Keep tools  
sharp and clean for best and safest performance. Follow instructions for lubricating and changing  
accessories.  
30. Make sure the work piece is securely attached or clamped to the table. Never use your hand to hold  
the work piece.  
31. Turn off the machine before cleaning. Use a brush or compressed air to remove chips or debris — do  
not use your hands.  
32. Do not stand on the machine. Serious injury could occur if the machine tips over.  
33. Never leave the machine running unattended. Turn the power off and do not leave the machine until it  
comes to a complete stop.  
34. Remove loose items and unnecessary work pieces from the area before starting the machine.  
35. DON’T FORCE TOOL. It will do the job better and safer at the rate for which it was designed.  
Familiarize yourself with the following safety notices used in this manual:  
This means that if precautions are not heeded, it may result in minor injury and/or  
possible machine damage.  
This means that if precautions are not heeded, it may result in serious injury or possibly  
even death.  
- - SAVE THESE INSTRUCTIONS - -  
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Introduction  
This manual is provided by WMH Tool Group covering the safe operation and maintenance procedures  
for the JET JBG Series Bench Grinders. This manual contains instructions on installation, safety  
precautions, general operating procedures, maintenance instructions and parts breakdown. This machine  
has been designed and constructed to provide years of trouble free operation if used in accordance with  
instructions set forth in this manual. If there are any questions or comments, please contact either your  
local supplier or WMH Tool Group. WMH Tool Group can also be reached at our web site:  
Specifications  
Model.................................................................... JBG-6A......................... JBG-8A....................... JBG-10A  
Stock Number: ......................................................577101..........................577102..........................577103  
Overall Dimension (L x H x D/in):........18 x 10-1/2 x 8-1/2............19 x 12-1/2 x 10......24-1/2 x 12-1/4 x 13  
Wheel Size (D x W x Bore /in): ..................... 6 x 3/4 x 1/2 ..................... 8 x 1 x 5/8...................... 10 x 1 x 1  
Wheels Included/Grit:........................................... 36 & 60 ..........................36 & 60..........................24 & 46  
Motor: ...................................................1/2HP, 120V, 1Ph ............1HP, 120V, 1Ph......1-1/2HP, 120V, 1Ph  
Motor RPM...............................................................3,450.............................3,450............................. 1,725  
Gross Weight (LBS): .....................................................38..................................60................................ 119  
The above specifications were current at the time this manual was published, but because of our policy of  
continuous improvement, WHM Tool Group reserves the right to change specifications at any time and  
without prior notice, without incurring obligations.  
Read and understand the entire contents of this manual before attempting  
assembly or operation! Failure to comply may cause serious injury  
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Unpacking  
Separate all parts from the packing material. Check each part against the Contents of the Shipping  
Container and make certain that all items are accounted for before discarding any packing material.  
Contents of the Shipping Container  
1
1
Bench Grinder (not shown)  
Hardware (contents listed below)  
Hardware  
Bracket - Left (A)  
1 ea  
2 ea  
1 ea  
1 ea  
2 ea  
1 ea  
2 ea  
4 ea  
4 ea  
4 ea  
4 ea  
6 ea  
2 ea  
1 ea  
1 ea  
2 ea  
Lock Knob (B)  
Bracket - Right (C)  
Spark Guard - Left (D)  
1/4" x 1/2" Screw (E)  
Spark Guard - Right (F)  
Eye Shield Bracket Plate (G)  
5/16” x 3/4” Hex Cap Screw (H)  
5/16" Flat Washer (J)  
3/16” x 3/8” Pan Head Screw (K)  
1/4” x 3/8” Hex Cap Screw (L)  
1/4” Flat Washer (M)  
1/4" Lock Washer (N)  
Tool Rest - Left (O)  
Tool Rest - Right (P)  
Eye Shields (Q)  
Tools Required for Assembly  
10mm and 12mm Wrenches  
No. 1 or No. 2 Cross Point Screwdriver  
Figure: Hardware  
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Assembly  
Your bench grinder requires only the assembly of  
the eye shields and tool rests. For your safety, do  
not plug the grinder into a power source until all  
adjustments are complete. An adjustable wrench  
and a Phillips screwdriver are the only tools you will  
need to make all normal adjustments and wheel  
changes on this grinder.  
Be sure that the bench grinder  
is unplugged and the power switch is in the  
OFF position.  
Do not plug in the grinder to  
power until it is inspected for shipping damage,  
fully assembled, and moved to it1s permanent  
location! Failure to comply may cause serious  
injury!  
Do not operate this grinder  
without all guards and shields in place and in  
working order! Failure to comply may cause  
serious injury!  
Chipped or cracked wheels can  
break up and cause serious damage to the  
grinder and/or severe injury to the operator!  
Regularly inspect wheels for damage!  
Assembling the Spark Guard and Eye  
Shield Mounting Brackets  
Parts needed:  
2
2
2
2
2
2
Brackets (D) (see Note)  
Lock Knobs (A)  
Spark Guards (C) (see Note)  
1/4" x 1/2" Screws (F)  
1/4" Flat Washers (B)  
1/4" Lock Washers (E)  
Note: Brackets (D) and spark guards (C) are  
marked L (G, Fig. 1) for left side assembly and R  
for right side assembly.  
1. Assemble the left spark guard and eye shield  
mounting bracket using Figure 1 as a guide.  
Make sure the spark guard and bracket is  
marked L.  
2. Assemble the right assembly in the same  
manner.  
Figure 1  
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Installing the Spark Guard and Eye  
Shield Mounting Brackets  
Refer to Figure 2:  
Parts needed:  
2
Spark Guard and Eye Shield Brackets  
assembled from previous page  
1/4” x 3/8” Hex Cap Screws (E)  
1/4" Flat Washers (F)  
4
4
1. Install the left spark guard and mounting  
bracket (A) to the left wheel housing (M) with  
two 1/4” x 3/8” hex cap screws (E) and two 1/4"  
flat washers (F).  
The spark guards (A1) should be adjusted to  
within 1/16" of the grinding wheel surface or  
other accessory being used.  
2. Install the right spark guard and mounting  
bracket in the same manner.  
Note: As the wheel wears down, the spark guards  
must be re-adjusted to maintain the 1/16" distance.  
Tool Rests  
Refer to Figure 2:  
Parts needed:  
2
4
4
Tool Rest Left (J) and Right (not shown)  
5/16" x 3/4" Hex Cap Screws (C)  
5/16" Flat Washers (D)  
Note: There is a left and a right tool rest. Refer to  
Figure 1 to ensure that you install them correctly.  
1. Install the left tool rest (J) by threading two  
5/16" x 3/4" hex cap screws (C) through two  
5/16" flat washers (D) and the tool rest (J) into  
the wheel housing (M).  
Figure 2  
The tool rests should be adjusted to within  
1/16" of the grinding wheel or other accessories  
being used. As the wheel wears down, the tool  
rest must be re-adjusted to maintain a 1/16"  
clearance.  
To install eye shields (refer to Figure 2):  
Insert two 3/16” x 3/8” pan head screws (H) through  
the mounting plate (A2), eye shield (C), and bracket  
plate (G) containing threaded mounting holes.  
2. Install the right tool rest in the same manner.  
Tighten the screws (H).  
Eye Shields  
Refer to Figure 2.  
Parts needed:  
Mounting the Grinder  
To prevent the grinder from moving during  
operation, it should be securely mounted to a work  
surface or grinder stand.  
4
2
2
3/16” x 3/8” Pan Head Screws (H)  
Eye Shields (L)  
Eye Shield Bracket Plates (G)  
1. Align the mounting holes on the grinder with  
predrilled holes in a bench or grinder stand.  
2. Insert bolts through the holes and tighten, using  
washers and nuts (not included).  
The eye shields (L) are identical and will fit on  
either side of the grinder.  
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Important: The adapter illustrated in Fig. B is for  
use only if you already have a properly  
grounded two-prong receptacle. Do not modify  
the plug provided-if it will not fit the outlet, have  
the proper outlet installed by a qualified  
electrician. Check with a qualified electrician or  
service personnel if the grounding instructions  
are not completely understood, or if in doubt as  
to whether the tool is properly grounded.  
Electrical  
Electrical Requirements  
When connecting the bench grinder to the power  
source outlet, the outlet must be properly  
grounded to protect the operator from electrical  
shock.  
In the event of a malfunction or breakdown,  
grounding provides a path of least resistance for  
electrical current to reduce the risk of electrical  
shock. This machine is equipped with an electric  
cord having an equipment-grounding conductor-  
outlet that is properly installed and grounded in  
accordance with all local codes and ordinances.  
Before plugging into the  
power source, be sure that power switch is  
in the OFF position.  
This grinder is equipped with a power cord.  
Improper connection of the equipment grounding  
conductor can result in a risk of electric shock.  
The conductor with insulation having an outer  
surface that is green (with or without yellow  
stripes) is the equipment -grounding conductor.  
If repair or replacement of the electric cord or  
plug is necessary, do not connect the  
equipment-grounding conductor to  
terminal.  
a
live  
Plug power cord into a 110-120V properly  
grounded outlet protected by a 14-amp fuse or  
circuit breaker.  
Extension Cords  
Use only three-wire extension cords that have  
three-prong grounding type plugs and three-  
prong receptacles that accept the tool's plug.  
Replace or repair damaged or worn core  
immediately.  
Do not touch the prongs of  
the power cord plug when plugging or  
unplugging to or from an outlet.  
If improperly grounded, this  
power tool can cause serious injury from  
electrical shock, particularly when used in  
damp locations or near plumbing. If an  
electrical shock occurs, there is the potential  
of a secondary hazard such as your hands  
coming in contact involuntarily with the  
rotating grinder.  
USE PROPER EXTENSION CORD. Make sure  
your extension cord is good condition. When  
using an extension cord, be sure to use one  
heavy enough to carry the current your product  
will draw. An undersized cord will cause a drop  
in line voltage resulting in loss of power and  
overheating. Table 1 shows the correct size to  
use depending on cord length and nameplate  
ampere rating. If in doubt, use the next heavier  
gage, The smaller the gage number, the heavier  
the cord.  
Electrical Connections  
The BG6 and BG8 bench grinders are rated at  
115V, 1Ph. These grinders are designed for use  
on a circuit with an outlet that looks the one  
shown in Fig. A. and have a grounding prong,  
also shown in Fig. A. A temporary adapter (Fig.  
B) may be used to connect the plug to a two-  
prong receptacle (Fig. B) if a properly grounded  
outlet is not available. A temporary adapter  
should only be used until a properly grounded  
outlet can be installed by a qualified electrician.  
This adapter is not applicable in Canada. The  
green colored lug must be fastened to the cover  
plate screw.  
Volts  
Total length of cord in feet  
Amp  
Rating  
120V 25  
240V 50 100  
50  
100  
200  
150  
300  
AWG  
0 – 06  
6 – 10  
10 – 12  
12 – 16  
18  
18  
16  
14  
16  
16  
16  
12  
16  
14  
14  
14  
12  
12  
not rcmd not rcmd  
Table 1  
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Operation  
Adjustments  
A bench grinder is designed for hand-grinding  
operations such as sharpening chisels,  
screwdrivers, drill bits, removing excess metal,  
and smoothing metal surfaces.  
Eye Shield Tilt Adjustment  
1. Loosen lock knob (A1, Fig. 3).  
2. Adjust eye shield to the desired tilt  
A Medium Grain Abrasive Grinding Wheel is  
suitable for rough grinding where a considerable  
amount of metal must be removed or when  
obtaining a smooth finish is not important.  
angle (A2, Fig. 3).  
Spark Guard  
As the wheel wears down, the spark guards  
must be re-adjusted to maintain a 1/16"  
distance.  
A Fine Grain Abrasive Grinding Wheel should be  
used for sharpening tools of grinding to close  
size tolerances because it removes metal more  
gradually for precision grinding and gives work a  
smooth finish.  
To adjust:  
1. Loosen two hex cap screws (B1, Fig. 3) with  
a 10mm wrench.  
Always use approved safety  
glasses or face shields! Failure to comply  
may cause serious injury!  
2. Slide the spark guard (B2, Fig. 3) to 1/16"  
distance from the grinding wheel surface.  
3. Tighten screw (B1, Fig. 3).  
Switch  
The switch is located on the front of the grinder  
near the bottom. To turn the tool on, depress the  
rocker switch at the top near the word ON. To  
turn the tool off, depress the bottom part of the  
rocker switch near the word OFF.  
Precautions  
Before starting the grinder, turn the wheels by  
hand making sure they are clear of obstructions  
and that they turn freely. The tool rests and  
spark guards should not touch the wheel.  
Turn on the grinder and allow it to reach full  
running speed before starting to grind.  
Keep a steady, moderate pressure on the  
workpiece and keep it moving at an even pace  
for smooth grinding. Pressing too hard  
overheats the motor and prematurely wears  
down the grinding wheels. Note the original  
bevel angle on the item to be sharpened and try  
to maintain the same shape. The grinding wheel  
should rotate into the object being sharpened.  
Keep a tray filled with water and dip your work  
into in regularly to prevent overheating.  
Overheating can weaken metals.  
Figure 3  
Tool Rest  
As the wheel wears down, the tool rests must be  
re-adjusted to maintain a 1/16" distance.  
1. Loosen two hex cap screws (C1, Fig. 3) with  
a 12mm wrench.  
Do not use the side of the grinding wheel; this  
puts dangerous stress on the wheel.  
2. Slide the tool rest (C2, Fig. 3) to a distance  
of 1/16" from the grinding wheel.  
When the wheel becomes loaded of dull, use an  
approved grinding wheel dresser and dress the  
wheel face.  
3. Tighten screws (C1, Fig. 3).  
Keep the tool rest and spark guard to within  
1/16" of the grinding wheel. See the Adjustment  
section to adjust.  
11  
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Maintenance  
The use of any other  
accessory is not recommended and may  
result in serious injury!  
For safety, turn the switch to OFF and remove  
plug from the power source outlet before  
adjusting and maintaining the bench grinder. If  
the power cord is worn, cut or damaged in any  
way, have it replaced immediately.  
To change a wheel (refer to Figure 4):  
1. Disconnect grinder from the power source.  
2. Loosen the spark guard (A) and tool rest (B)  
(refer to the Adjustment section on page 11)  
and move the spark guard and tool rest  
away from the wheel.  
Ring Test  
Before replacing a grinding wheel, perform this  
simple test on the replacement wheel:  
3. Remove the guard cover using a Phillips or  
flathead screwdriver.  
1. Loop a piece of string through the grinding  
wheel hole and suspend the wheel by  
holding up the string.  
4. Stabilize the wheel by holding the opposite  
wheel firmly.  
2. Tap the wheel with a piece of scrap wood or  
a wooden dowel.  
5. Unscrew the wheel nut (B) with a 1" wrench.  
A good wheel will "ring"; a defective wheel will  
"thud". Discard any wheel that does not "ring".  
An internal defect may not be apparent by visual  
inspection alone. The ring test may uncover an  
internal crack or void.  
Note: Turn the locking nut on the right-hand  
wheel counterclockwise to loosen. Turn the  
locking nut on the left-hand wheel clockwise  
to loosen.  
6. Remove the outer flange (C) and wheel (D).  
Care of Grinding Wheel  
7. Clean flanges. Check the flanges to make  
sure they are flat. Wheel flanges that are not  
flat will cause the wheel to wobble.  
In normal use, grinding wheels may become  
cracked, grooved, rounded at the edges,  
chipped, out of true or loaded with foreign  
material.  
8. Put the inner flange, wheel (D), outer flange  
(C) and nut (A) on the shaft. Tighten the nut.  
Do not over tighten. This may cause the  
wheel to crack.  
Cracked  
wheels  
should  
be  
replaced  
IMMEDIATELY. While any of the other  
conditions can be remedied with a dressing tool  
(available at most hardware stores), new wheels  
sometimes require dressing to make them  
round.  
9. Replace the guard cover. Adjust the spark  
guards and tool rests to a 1/16" clearance  
from the wheel (see Adjustments on  
page 11).  
Changing Wheels  
If you must replace a wheel be sure to obtain  
one with a safe rated speed at least as high as  
the NO LOAD RPM marked on the grinder's  
nameplate. Refer to Table 2 to determine correct  
dimensions for the replacement wheel.  
Wheel  
Diameter  
Maximum  
Width  
Center  
Hole  
Model  
JBG-6A  
JBG-8A  
JBG-10A  
6"  
8"  
3/4"  
3/4"  
1"  
1/2"  
5/8"  
1"  
10"  
Table 2  
Your bench grinder will accept most polishing  
and buffing wheels available at dealers and  
hardware stores.  
Figure 4  
12  
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Grinding Wheels  
The JET Series bench grinders come equipped  
with general purpose grinding wheels. Wheels  
vary according to types of abrasive, hardness,  
grit size, and structure. JET carries a full line of  
abrasive grinding, carbide grinding, tool  
sharpening, and wire wheels. Contact your local  
distributor for the proper grinding wheel or wire  
wheel brush for your application.  
Wire Wheel Brushes  
Wire brushing provides a fast way to remove  
rust scale, burrs, and point from metal. Use  
coarse wire brushes for hard cleaning jobs. Use  
fine wire brushes for polishing and finish work.  
When the brush tips become dull, reverse the  
brush on the grinder.  
Cleaning  
Metal shavings may still be  
hot from recent grinding operations. Make  
sure shavings and debris are cold before  
cleaning the grinder.  
Brush all shavings from the motor housing, tool  
rests, and wheel guards. Check grinding wheels  
for cracks and chips.  
Replace if damaged.  
Avoid the use of the  
following cleaning chemicals or solvents:  
gasoline, carbon tetrachloride, chlorinated  
solvents,  
ammonia  
and  
household  
detergents containing ammonia.  
Lubrication  
All motor bearings are permanently lubricated at  
the factory and require no additional lubrication.  
13  
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Troubleshooting  
Problem  
Probable Cause  
Remedy  
Not plugged into receptacle  
Switch not in the ON position  
Motor cord cut or abraded  
Plug on cord is faulty  
Plug it into the power source receptacle  
Turn the switch to the ON position  
Replace with a new cord  
Motor will not start  
Replace with a new plug  
Fuse or circuit breaker open  
Motor faulty  
Re-set, may be too many machines on line  
Call WMH Tool Group Customer Service  
Department  
Too many electrical machines Turn off other machines and try again  
running on the same outlet  
Incorrect fuse  
Try time delay fuse, or go to circuit with  
higher rated fuse of circuit breaker  
Motor will not start and  
fuse or circuit breaker  
opens  
Wheels cannot rotate because of Unplug and turn grinding wheel by hand  
obstruction  
Undersized extension cord  
Use correct size extension cord; see  
manual  
Short circuit  
Cord, plug, or motor need repair; call WMH  
Tool Group Customer Service Department  
Low line voltage  
Check power line for proper voltage  
Motor fails to develop  
full power  
Faulty motor or capacitor  
Call WMH Tool Group Customer Service  
Department  
Overload on motor  
Reduce load to motor; do not press so hard  
Poor ventilation for motor  
Unplug and clean out around motor;  
provide better air circulation  
Motor overheats  
Capacitor failure  
Call WMH Tool Group Customer Service  
Department  
Motor overload  
Reduce load to motor; do not press so hard  
Check power line for proper voltage  
Low line voltage  
Loose wire connections  
Call WMH Tool Group Customer Service  
Department  
Motor stalls or slows  
Faulty motor  
Call WMH Tool Group Customer Service  
Department  
Motor overload  
Reduce load to motor; do not press so hard  
Frequent fuse or circuit  
breaker failure  
Overload of electrical circuit  
Too many electrical appliances on same  
circuit  
Incorrect fuse of circuit breaker  
14  
Have electrician upgrade service to outlet  
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Parts and Assembly  
Parts List  
Index No Part No  
Description  
Size  
Qty  
1 ...............JBG6A-02P..............Shaft and Rotor Assy........................................... .................................... 1  
.................JBG8A-02P..............Shaft and Rotor Assy........................................... .................................... 1  
.................JBG10A-02P............Shaft and Rotor Assy........................................... .................................... 1  
3 ...............JBG6A-03 ................Stator Assy........................................................... .................................... 1  
.................JBG8A-03 ................Stator Assy........................................................... .................................... 1  
.................JBG10A-03 ..............Stator Assy........................................................... .................................... 1  
5 ...............JBG6A-05 ................Motor Housing...................................................... .................................... 1  
.................JBG8A-05 ................Motor Housing...................................................... .................................... 1  
.................JBG10A-05 ..............Motor Housing...................................................... .................................... 1  
6 ...............JBG6A-06 ................Base..................................................................... .................................... 1  
.................JBG8A-06 ................Base..................................................................... .................................... 1  
.................JBG10A-06 ..............Base..................................................................... .................................... 1  
7 ...............JBG6A-07 ................Cross Screw ........................................................1/4 x 7/8...................... 4  
8 ...............TS-0720071.............Lock Washer…………………………………………1/4……………………..4  
9 ...............TS-0561011 .............Hex Nut ................................................................1/4............................... 4  
10 .............JBG6A-10 ................Fan....................................................................... .................................... 1  
.................JBG8A-10 ................Fan....................................................................... .................................... 1  
.................JBG10A-10 ..............Fan....................................................................... .................................... 1  
11 .............BB-6202ZZ...............Ball Bearing (JBG-6A).......................................... .................................... 2  
.................BB-6204ZZ...............Ball Bearing (JBG-8A).......................................... .................................... 2  
.................BB-6206ZZ...............Ball Bearing (JBG-10A)........................................ .................................... 1  
12 .............JBG6A-12 ................Cover.................................................................... .................................... 2  
.................JBG8A-12 ................Cover.................................................................... .................................... 2  
.................JBG10A-12 ..............Cover.................................................................... .................................... 2  
.................JBG10A-14 ..............Flat Washer (JBG-10A only – not shown) ............................................... 4  
15 .............JBG6A-15 ................Screw ...................................................................3/16x5/8...................... 4  
16 .............JBG6A-16P..............Inner Wheel Guard - left....................................... .................................... 1  
.................JBG8A-16P..............Inner Wheel Guard - left....................................... .................................... 1  
.................JBG10A-16 ..............Inner Wheel Guard - left....................................... .................................... 1  
17 .............JBG6A-17P..............Inner Wheel Guard - right ........................................................................ 1  
.................JBG8A-17P..............Inner Wheel Guard - right ........................................................................ 1  
.................JBG10A-17 ..............Inner Wheel Guard - right ........................................................................ 1  
.................JBG10A-18 ..............Flat Washer (JBG-10A only – not shown) ............................................... 4  
19 .............JBG6A-19 ................Cross Screw…………………………………………1/4x1/2 ………………..4  
20 .............JBG6A-20 ................Wheel Flange.......................................................1/2 I.D ......................... 4  
.................JBG8A-20 ................Wheel Flange.......................................................5/8 I.D ......................... 4  
.................JBG10A-20 ..............Wheel Flange.......................................................1 I.D ............................ 4  
21 .............576209.....................Grinding Wheel……………………………………..6”, 60grit ...................... 1  
.................576225.....................Grinding Wheel……………………………………..8”, 60grit ...................... 1  
.................576228.....................Grinding Wheel……………………………………10”, 60grit ...................... 1  
21A...........576207.....................Grinding Wheel……………………………………..6”, 36grit ...................... 1  
.................576223.....................Grinding Wheel……………………………………..8”, 36grit ...................... 1  
.................576226.....................Grinding Wheel…………………………………….10”,24grit ...................... 1  
22 .............JBG6A-22 ................Nut........................................................................1/2............................... 2  
.................JBG8A-22 ................Nut........................................................................5/8............................... 2  
.................JBG10A-22 ..............Nut - left................................................................ .................................... 1  
.................JBG10A-23 ..............Nut - right ............................................................. .................................... 1  
24 .............JBG6A-24P..............Outer Wheel Guard - left...................................... .................................... 1  
.................JBG8A-24P..............Outer Wheel Guard - left...................................... .................................... 1  
.................JBG10A-24 ..............Outer Wheel Guard - left...................................... .................................... 1  
25 .............JBG6A-25P..............Outer Wheel Guard - right.................................... .................................... 1  
.................JBG8A-25P..............Outer Wheel Guard - right.................................... .................................... 1  
.................JBG10A-25 ..............Outer Wheel Guard - right.................................... .................................... 1  
26 .............JBG6A-26 ................Cross Screw.........................................................1/4x1/2........................ 8  
15  
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Parts List  
Index No Part No  
Description  
Size  
Qty  
27 .............JBG6A-27 ................Tool Rest - left...................................................... .................................... 1  
.................JBG8A-27 ................Tool Rest - left...................................................... .................................... 1  
.................JBG10A-27 ..............Tool Rest - left...................................................... .................................... 1  
28 .............JBG6A-28 ................Tool Rest - right ................................................... .................................... 1  
.................JBG8A-28 ................Tool Rest - right ................................................... .................................... 1  
.................JBG10A-28 ..............Tool Rest - right ................................................... .................................... 1  
29 .............TS-0680031 .............Flat Washer..........................................................5/16............................. 4  
30 .............TS-0051031 .............Hex Cap Bolt........................................................5/16x3/4...................... 4  
31 .............JBG6A-31 ................Rubber Guide....................................................... .................................... 1  
.................JBG8A-31 ................Rubber Guide....................................................... .................................... 1  
.................JBG10A-31 ..............Rubber Guide....................................................... .................................... 1  
32 .............JBG6A-32 ................Bushing ................................................................ .................................... 1  
.................JBG8A-32 ................Bushing ................................................................ .................................... 1  
.................JBG10A-32 ..............Bushing ................................................................ .................................... 1  
.................JBG10A-33 ..............Star Washer (JBG-10A only – not shown)............................................... 2  
34 .............JBG6A-34 ................Cross Screw.........................................................3/16x3/8...................... 2  
35 .............JBG6A-35 ................Condenser (125 VAC, 100MFD).......................... .................................... 1  
.................JBG8A-35 ................Condenser (125 VAC, 200MFD).......................... .................................... 1  
.................JBG10A-35 ..............Condenser (125 VAC, 300MFD).......................... .................................... 1  
36 .............JBG6A-36 ................Bracket................................................................. .................................... 1  
.................JBG8A-36 ................Bracket................................................................. .................................... 1  
.................JBG10A-36 ..............Bracket................................................................. .................................... 1  
38 .............JBG6A-38 ................Screw ...................................................................3/16x1/2...................... 1  
39 .............JBG6A-39 ................Power Cord.......................................................... .................................... 1  
.................JBG8A-39 ................Power Cord.......................................................... .................................... 1  
.................JBG10A-39 ..............Power Cord.......................................................... .................................... 1  
40 .............JBG6A-40 ................Cross Screw.........................................................3/16x3/8...................... 1  
41 .............JBG6A-41 ................Star Washer.........................................................3/16............................. 1  
42 .............JBG6A-42 ................Clip....................................................................... .................................... 1  
.................JBG8A-42 ................Clip....................................................................... .................................... 1  
.................JBG10A-42 ..............Clip....................................................................... .................................... 1  
.................JBG10A-43 ..............Hex Nut (JBG-10A only – not shown)...................................................... 2  
44 .............JBG6A-44 ................Switch................................................................... .................................... 1  
.................JBG8A-44 ................Switch................................................................... .................................... 1  
.................JBG10A-44 ..............Switch (w/ JBG10A-45)........................................ .................................... 1  
45 .............JBG6A-45 ................Switch Plate ......................................................... .................................... 1  
.................JBG8A-45 ................Switch Plate ......................................................... .................................... 1  
.................JBG10A-45 ..............Switch Plate (re:JBG10A-44)............................... .................................... 1  
46 .............JBG6A-46 ................Screw ...................................................................3/16x1/4...................... 2  
47 .............JBG6A-47 ................Base Plate............................................................ .................................... 1  
.................JBG8A-47 ................Base Plate............................................................ .................................... 1  
.................JBG10A-47 ..............Base Plate............................................................ .................................... 1  
49 .............JBG6A-49 ................Cross Screw.........................................................3/16x1/2...................... 4  
.................JBG8A-49 ................Cross Screw.........................................................3/16x1/2...................... 4  
.................JBG10A-49 ..............Cross Screw......................................................... .................................... 4  
50 .............JBG6A-50 ................Eye Shield Plate - left........................................... .................................... 1  
.................JBG8A-50 ................Eye Shield Plate - left........................................... .................................... 1  
.................JBG10A-50 ..............Eye Shield Plate - left........................................... .................................... 1  
51 .............JBG6A-51 ................Eye Shield Plate - right. ....................................... .................................... 1  
.................JBG8A-51 ................Eye Shield Plate - right. ....................................... .................................... 1  
.................JBG10A-51 ..............Eye Shield Plate - right. ....................................... .................................... 1  
52 .............TS-0720071 .............Lock Washer........................................................1/4............................... 2  
53 .............TS-0680021 .............Flat Washer..........................................................1/4............................... 6  
54 .............JBG6A-54 ................Cross Screw.........................................................1/4x1/2........................ 2  
.................JBG8A-54 ................Cross Screw.........................................................1/4x1/2........................ 2  
.................JBG10A-54 ..............Screw ................................................................... .................................... 4  
16  
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Parts List  
Index No Part No  
Description  
Size  
Qty  
54A...........JBG6A-54 ................Cross Screw.........................................................1/4x3/8........................ 4  
55 .............JBG6A-55 ................Eye Shield Plate - left........................................... .................................... 1  
.................JBG8A-55 ................Eye Shield Plate - left........................................... .................................... 1  
.................JBG10A-55 ..............Eye Shield Plate - left........................................... .................................... 1  
56 .............JBG6A-56 ................Eye Shield Plate - right. ....................................... .................................... 1  
.................JBG8A-56 ................Eye Shield Plate - right. ....................................... .................................... 1  
.................JBG10A-56 ..............Eye Shield Plate - right. ....................................... .................................... 1  
57 .............JBG6A-57 ................Lock Hub (JBG-6A/8A) ........................................1/4............................... 2  
58 .............JBG6A-58 ................Cross Screw.........................................................3/16x3/8...................... 4  
59 .............JBG6A-59 ................Eye Shield............................................................ .................................... 2  
.................JBG6A-59A..............Eye Shield Assembly ........................................... .................................... 2  
.................JBG8A-59 ................Eye Shield ........................................................... .................................... 2  
.................JBG8A-59A..............Eye Shield Assembly ........................................... .................................... 2  
.................JBG10A-59 ..............Eye Shield ........................................................... .................................... 2  
60 .............JBG6A-60 ................Eye Shield Bracket Plate ..................................... .................................... 2  
.................JBG10A-60 ..............Eye Shield Bracket Plate ..................................... .................................... 2  
61 .............JBG6A-61 ................Identification Label............................................... .................................... 1  
.................JBG8A-61 ................Identification Label............................................... .................................... 1  
.................JBG10A-61 ..............Identification Label............................................... .................................... 1  
63 .............JBG6A-63 ................Direction Label..................................................... .................................... 2  
64 .............JBG6A-64 ................Rubber Foot (6A/8A)............................................ .................................... 4  
65 .............JBG6A-65 ................Switch Seat.......................................................... .................................... 1  
.................JBG8A-65 ................Switch Seat.......................................................... .................................... 1  
.................JBG10A-65 ..............Switch Seat.......................................................... .................................... 1  
66 .............JBG6A-66 ................Centrifugal Start Switch ....................................... .................................... 1  
.................JBG8A-66 ................Centrifugal Start Switch ....................................... .................................... 1  
.................JBG10A-66 ..............Centrifugal Start Switch ....................................... .................................... 1  
17  
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Wiring Diagram  
19  
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Replacement Parts  
Replacement parts are listed on the following pages. To order parts or reach our service department, call  
800-274-6848 between 7:30 a.m. and 5:30 p.m. (CST), Monday through Friday. Having the Model  
Number and Serial Number of your machine available when you call will allow us to serve you quickly and  
accurately.  
WMH Tool Group  
2420 Vantage Drive  
Elgin, Illinois 60123  
Phone: 800-274-6848  
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