AJ-64 Vision Series
Standard Features
• 287 racks per hour hi-temp sanitizing
rinse
• Completely self-draining, stainless
steel wash and recirculating rinse
pumps.
• 0.77 gallons per rack hi-temp sanitizing
rinse
• Exclusive “Energy Guard” controls
system energizes wash, recirculating
rinse, and final rinse sections only
when a rack is in place.
• Incoming water pressure regulator
• Exclusive Adjust-A-Peak feature
(patented) allows the owner operator
to manually adjust the speed of the
conveyor system from 144 racks per
hour all the way to maximum capacity
of 287 racks per hour.
• Convenient, externally operated
lever drains.
• Stainless steel frame, legs, adjustable
bullet feet, and front appearance
panel are all standard.
• Standard 25” clearance allows
owner operators the ability to wash
large utensils, trays, and bun pans.
• Standard 8” vent cowls/splash
shields on both wash and rinse ends
of the machine.
• Totally electro-mechanical; no solid
state controls utilized.
• Heavy gauge construction for extra
ruggedness and durability.
Power/Connections
• Fully automatic including auto-fill.
Approximate Total Load
208V / 60HZ / 3PH
208V / 60HZ / 1PH
230V / 60HZ / 3PH
230V / 60HZ / 1PH
460V / 60HZ / 3PH
AMPS
81.8
138.9
75.1
127.5
37.6
Booster Heater Options
External 40°F Min. Rise
208V / 60HZ / 3PH
230V / 60HZ / 3PH
460V / 60HZ / 3PH
KW
34.5
36
36
AMPS
95.8
90.5
45.2
Performance/Capacities
Operating Capacity
Racks per hour
Dishes per hour
Glasses per hour
Operating Temperatures
External 70°F Min. Rise
208V / 60HZ / 3PH
230V / 60HZ / 3PH
460V / 60HZ / 3PH
KW
45
45
45
AMPS
125.0
108.0
54.0
287
7200
7200
Wash Tank–°F (Minimum)
Power Rinse–°F (Minimum)
Rinse–°F (Minimum)
150
160
180
Steam Coil Tank Heat
Dimensions (Inches)
Length between dishtables
Machine width
Venting Requirements (CFM)
Input end
Output end
Steam Connection IPS (Inches) 3/4
Steam Flow Pressure (PSIG) 10-20
Consumption @ 15 PSIG (Lbs/hr)100
64
25
4.5
200
400
600
Wall Clearance (Minimum)
Total CFM
Cavity/dish clearance (Maximum) 25
Wash Pump Motor HP
Wash Pump Capacity (GPM)
Wash Tank KW
2
270
15
Water Requirements
Shipping Information
Incoming Wash Tank Temperature (°F)
With 36 KW booster heater option (°F)
With 45 KW booster heater option (°F)
Gallons per hour
180
140
110
Weight (Lbs)
Dimensions (Inches)
Length
890
Conveyor Motor Horsepower
Conveyor Speed (Feet/minute)
1/4
8.0
96
40
222
Depth
Gallons per rack
0.77
15.4
3/4
15-25
3.7
Height
Volume (Cubic feet)
78
174.0
Wash Tank Capacity (Gallons)
Incoming Waterline Size (IPS) (Minimum)
Flow Pressure (PSI)
Flow Rate Minimum (GPM)
Drainline Size IPS (Minimum) (Inches)
1 1/2
Download from Www.Somanuals.com. All Manuals Search And Download.
FINAL RINSE: Fresh pressurized rinse water enters
the machine through a standard “Y” strainer, solenoid
valve, and approved vacuum breaker assembly and is
plumbed to upper and lower final rinse arms located at
the output end of the machine. A single row of fan jet
nozzles are located on both rinse arms. Connection point
is provided for rinse agent injection into the final rinse
line by others. Total final rinse flow rate is 3.7 GPM.
STEAM: Stainless steel coils are utilized rather than
injectors so that contaminated steam being injected into
the wash water is not an issue. Stainless steel tubular
steam coils are mounted inside the wash and power
rinse tanks below the optimum water level. The coils are
protected by a stainless steel float system. An external
steam “Y” strainer and high temperature steam solenoid
regulates the flow of steam through the coils.
Temperature in the tanks is controlled and maintained by
fast reacting thermostats which control the operation of
the steam solenoids. A float and thermostatic steam trap
is provided and removes steam condensate from the
steam coils which can either be plumbed to a drain or
pumped back to the boiler if a condensate return system
is available. Steam coils require a minimum of 10 PSIG
flowing steam supply and a maximum of 20 PSIG. Install
with a steam pressure regulator (by others) if steam
supply exceeds 20 PSIG.
either be plumbed to a drain or pumped back to a boiler
if a condensate return system is available. Must be
installed with a steam pressure regulator (by others) if
steam supply exceeds 20 PSIG.
TABLE LIMIT SWITCH: Factory wired to machine
and mounted to the backsplash of the table in the field.
Prevents damage to conveyor drive system, racks, and
dishes due to racks backing up on the output end of the
machine. Highly recommended for clean dishtables less
than 10 feet in length.
DRAIN, OVERFLOW, AND MAKE-UP: The
machine is designed to maintain appropriate wash and
power rinse tank water levels at all times even at low
pressures. The overflow system is designed to automati-
cally skim the surface of the wash and power rinse
tanks. Make-up water from the final rinse system replen-
ishes the wash and power rinse water, maintains water
levels as well as appropriate tank temperatures. Large
levers located on the front panel of the machine operate
valves that drain the machine completely.
VENT COWL COLLARS: Factory installed 4” x
16” x 7” high collars located on the vent cowls to allow
easy connection to an external exhaust system including
a standard “pant-leg” type exhaust duct. Includes
adjustable and lockable damper flap for fine tuning
exhaust system to remove appropriate CFM requirements.
50 CYCLE (HERTZ) ELECTRICAL
Optional Features and
Accessories:
CHARACTERISTICS: Units are available in 50 HZ
in the following voltages: 208V/1 or 3PH, 230V/1 or 3PH,
380V/3PH, and 460V/3PH. Units operating at 50 HZ are
not submitted for UL Listing.
PRESSURE REDUCING VALVE:
Factory installed on incoming water line to control water
pressure.
EXTERNAL ELECTRIC BOOSTER HEATER:
External 36 KW Hatco booster heater boosts incoming
140°F water to a minimum of 180°F for hi-temp sanitiz-
ing rinse. Custom features include castone-lined tank,
low water cutoff, pressure relief valve, as well as a pres-
sure reducing valve. Unit is located next to the output
end of the machine, completely preplumbed. Power to
the booster heater requires a separate electrical connec-
tion. Unless specified otherwise, electrical characteristics
of the booster heater will be the same as that of the
dishwasher. The booster heater is approximately 36 KW
and is available in 208/240/480 voltages/3 phase only.
Additional Standard
Equipment:
SIDELOADER: Factory installed option on input end
of conveyor machine. This feature allows the machine to
be installed close to a corner and maximize dishroom
space. The sideloader option is available in both the
hooded and unhooded versions. See separate spec sheets
for details.
• Vent cowls/splash shields with 4” x 16” openings covered with
removable plates for connection to exhaust ducts when required.
• Flexible NSF approved strip curtains provided at the ends of
the vent cowls as well as at the ends of the machine and sepa-
rating the wash, power rinse, and final rinse sections.
EXHAUST VENT FAN CONTROL:
Automatically turns exhaust vent fan on when rack enters
the machine. Delay timer also turns off the exhaust vent
fan 5-10 seconds after rack exits machine when no other
racks are being conveyed through the machine.
• Extra large inspection doors located on front of machine for
easy access and cleanability
EXTERNAL 70°F RISE BOOSTER HEATER:
External 45 KW Hatco booster heater capable of boosting
incoming 110°F water a minimum of 70 degrees to a
minimum of 180°F for hi-temp sanitizing rinse. Unit is
located next to the output end of the machine and comes
completely preplumbed. Power to the booster heater
requires a separate electrical connection. Unless speci-
fied otherwise, electrical characteristics of the booster
heater will be the same as that of the dishwasher. The
booster heater is available in 208/240/480 voltages/3
phase only.
• Safety door switches shut down machine should any door be
opened during operation.
FLANGED FEET: Available for installations where
permanent mounting to the floor is required. Fully
adjustable for required height.
• Stainless steel front appearance panel.
• Positive low level water protection for wash and power rinse
tank heat.
WATER HAMMER ARRESTOR: Installed
inside the supply line.
• Sealed dial type thermometers for the wash, power rinse and
final rinse temperatures.
Optional Mandatory
Equipment:
STEAM BOOSTER HEATER: Sized to be con-
nected to a standard 140°F incoming water supply in
order to insure 180-195°F hi-temp sanitizing final rinse
requirements. Unit comes complete with steam “Y”
strainer and high temperature steam solenoid as well as
a steam pressure relief valve. Water temperature is con-
trolled and maintained by a fast reacting thermostat
which controls the operation of the steam solenoid. A
float and thermostatic steam trap is provided and
removes steam condensate from the coil which can
Wash Tank Heating Equipment
(Choose One):
ELECTRIC: Low watt density 25 KW tubular heating
elements mounted inside the tanks (15 KW wash and 10
KW power rinse) and easily removable from the outside.
The heaters are protected by a stainless steel float sys-
tem as well as high limit overload protection. Water tem-
perature in the tanks is controlled and maintained by fast
reacting thermostats which control the heating elements.
Download from Www.Somanuals.com. All Manuals Search And Download.
AJ-64 Vision Series
Conveyors
Specifications
Note: Check and/or copy all that apply.
AJ-64 Series Rack Conveyor Dishwasher—Item No. ____________
Unit shall have the following features:
• Capacity of 288 racks per hour • Fully automatic operation includ-
Shall be a Jackson AJ-64 Series, multiple tank rack conveyor dishwasher.
Sanitization shall be accomplished by using hi-temp (180°F minimum)
sanitizing rinse.
utilizing 0.77 gallons of water per
rack for hi-temp sanitizing rinse.
ing auto-fill.
• Completely self draining, stain-
less steel wash and recirculating
rinse pumps.
• Incoming water pressure regulator.
Electrical characteristics shall be:
• Adjust-A-Peak conveyor drive
system to manually adjust rack
capacity of the machine.
______ 208V/60HZ/3PH
______ 208V/60HZ/1PH
______ 230V/60HZ/3PH
______ 230V/60HZ/1PH
______ 460V/60HZ/3PH
______ 208V/50HZ/3PH
______ 208V/50HZ/1PH
______ 230V/50HZ/3PH
______ 230V/50HZ/1PH
• Convenient, externally operated
lever drains.
• Minimum 25" clearance
throughout machine.
• Vent cowls/splash shields with
extra curtains on both wash and
rinse ends of the machine.
• Exclusive “Energy Guard”
controls system energizes wash,
recirculating rinse, and final
rinse sections only when a rack
is in place.
• Stainless steel frame, legs,
adjustable bullet feet, and front
appearance panel.
Wash tank heating shall be a minimum of 150°F for hi-temp applications
and accomplished by:
• All 304 series stainless steel
construction; no 400 series
stainless steel and no plastics
utilized.
• Completely electro-mechanical;
no solid-state controls.
______ 10 KW (total 20 KW) electric heating element
thermostatically controlled.
______ Stainless steel steam coils thermostatically controlled.
Direction of rack flow shall be (when standing in front of machine):
______ Right-to-Left
______ Left-to-Right
Unit shall have the following features as optional extras:
______ External Hatco 36 KW booster heater for a minimum 40°F rise
and available in the following voltages:
______ Table limit switch completely prewired and extending from the
output end of the machine, available in 12’0” length.
______ 208V/50 or 60HZ/3PH
______ 240V/50 or 60HZ/3PH
______ 480V/50 or 60HZ/3PH
______ Table limit switch completely prewired and extending from the
output end of the machine, available in 15’0” length.
______ Installed 4" x 16" x 7" high vent cowl collars for easy connection
to an external exhaust system and including adjustable and lock-
able damper flaps.
______ External Hatco 45 KW booster heater for a minimum 70°F rise
and available in the following voltages:
______ output end only
______ both ends
______ input end only
______ 208V/50 or 60HZ/3PH
______ 240V/50 or 60HZ/3PH
______ 480V/50 or 60HZ/3PH
______ Incoming water hammer arrestor completely installed.
______ Sideloader installed on input end of machine.
______ Steam booster heater.
______ Table limit switch completely prewired and extending from the
output end of the machine, available in 9’0” length.
______ unhooded sideloader
______ hooded sideloader
______ Exhaust fan control controls external exhaust fan power and
duration time.
______ Flanged feet for permanent in-place mounting to the floor.
1-888-800-5672
07610-002-66-78
All specifications subject to change without notice.
Download from Www.Somanuals.com. All Manuals Search And Download.
AJ-64
Left to Right or Right to Left
Operation Shown
25"
1"
21"
Opening
B
Legend to Drawing
A– Electrical Connection-See Table for Amperage
Requirements (on back)
Rear of
Machine
B– Water Inlet-3/4” I.P.S., 180°F Water Required
C– Drain Connection-1 1/2” I.P.S.
D– Vent Collar/Splash Shield
E– Vent Collar with Damper 4”w. x 16”lg x 7”high-Optional
F– Steam Connection-1” I.P.S.
69 5/8"
F
G– Condensate Return-1” I.P.S.
Notes:
– All vertical dimensions are +/- 1/2” from floor due to
adjustable bullet feet.
– Utility connections are identical for either direction
of operation.
6 1/2"
G
11 1/4"
C
21 1/2"
80"
Overall
8"
B
A
64"
Table to Table
12"
35"
8"
E
Rear of
Machine
E
A
7"
D
84"
w/Doors
Open
67 1/2"
75 1/2"
D
F
62 1/2"
10"
1 7/8"
34"
Drive
Unit
29"
5"
20"
C
10 3/8"
G
10"
25"
32 3/4"
Download from Www.Somanuals.com. All Manuals Search And Download.
AJ-64
Conveyors
Approximate Total Load Amperes
Power Supply
208/60/1
230/60/1
208/60/3
230/60/3
460/60/3
AJ-64CE
138.9
127.5
81.8
AJ-64CS
18.8
18.8
12.3
75.1
12.3
37.6
6.2
Note:
Tub Will Accept
a Table Flange
Up to 24 7/8"
Recommended Table Fabrication
Rack Rail
Table
21"
Use Silicone Sealer
Between Table and
Lip of Machine to
Prevent Leakage
3/4"
Rack Rail Height
Above Dishtable
1/4" – 5/16"
Table Turndown
Flange 3/4" Max
Tub
64"
Table to Table
8"
12 1/2"
4 1/2"
25"
8"
10 1/2"
21" Opening
72"
80"
4"
4"w. x 16"lg cutout in
Vent Cowl/Splash Shield.
Shipped with Cover Plate.
1-888-800-5672
07610-002-66-79
All specifications subject to change without notice.
Download from Www.Somanuals.com. All Manuals Search And Download.
|