Jackson Dishwasher 300X User Manual

UPRIGHT DOOR DISHMACHINE SERIES  
TECHNICAL MANUAL  
INSTALLATION MANUAL FOR EXPORT UNITS  
SERVICE MANUAL FOR DOMESTIC UNITS  
FOR JACKSON MODELS:  
ELECTRIC HEATED  
300X  
300XLT  
300XN  
STEAM HEATED  
300XS  
Jackson MSC, Inc.  
P.O. BOX 1060  
HWY. 25E  
BARBOURVILLE, KY. 40906  
FAX (606) 523-9196  
PHONE (606) 523-9795  
July 26, 2006  
P/N 7610-002-64-22 (Revision E)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
REVISION  
DATE  
MADE APPLICABLE  
REVISION  
DETAILS  
Release manual for service use.  
BY  
ECN  
A
B
C
02-13-2003  
07-11-2003  
02-09-2004  
MAW  
6662  
6652, 6681  
6690  
MAW  
MAW  
Updated per ecns.  
Added 300XS Model. Changed Cover name from Service to  
Technical.  
6973  
Added 300XLT Dimensioned drawing. Changed High Limit  
7205, 6964 Thermostat from 05930-121-71-36 to 05930-011-49-43. Changed  
D
E
02-10-2006  
07-26-2006  
MAW  
MAW  
7231, 7383 Rinse Thermostat from 05930-121-71-29 to 05930-510-03-79.  
7553  
7571  
Replace vacuum breaker 04820-300-07-00 with 04820-003-06-  
13. Add false panel kit assembly numbers.  
Converted to center layout. Added wash themostat kits and updat-  
ed tub assemblies. Updated drain quench assembly.  
i
Download from Www.Somanuals.com. All Manuals Search And Download.  
NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL  
300XS  
300X = Electrically heated, high temp, hot water sanitizing, with booster heater, door-type dishmachine  
300XLT = Electrically heated, low temp, chemical sanitizing, no rinse booster, door-type dishmachine  
300XN = Electrically heated, high temp, hot water sanitizing, no rinse booster, door-type dishmachine  
300XS = Steam heated, high temp, hot water sanitizing, door-type dishmachine  
Model:  
Serial No.:  
Installation Date:  
Service Rep. Name:  
Phone No.:  
ii  
Download from Www.Somanuals.com. All Manuals Search And Download.  
TABLE OF CONTENTS  
SECTION  
I.  
DESCRIPTION  
PAGE  
SPECIFICATION INFORMATION  
Operating Capacities  
Electrical Requirements  
Dimensions  
300XN/300XLT Dimensions  
Table Dimensions  
2
3
4
5
6
II.  
INSTRUCTION/OPERATION INSTRUCTIONS  
Installation Instructions  
8
300X System Flow Diagram  
300XN/XLT System Flow Diagram  
300XS System Flow Diagram  
Detergent Control  
10  
11  
12  
13  
14  
Operation Instructions  
III.  
IV.  
V.  
PREVENTATIVE MAINTENANCE  
TROUBLESHOOTING SECTION  
17  
19  
SERVICE PROCEDURES  
Rinse Solenoid Valve Repair Parts Kit  
Vacuum Breaker Repair Parts Kit  
Rinse Regulating Thermostat Replacement  
22  
26  
28  
VI.  
PARTS SECTION  
Control Box Assembly  
Hood Assembly  
Cantilever Arm/Door Assemblies  
Frame Assembly  
Tub Assembly  
Steam Tub Assembly  
RinseTank Assembly  
Thermostats/Wash Heaters/Rinse Heaters  
Wash Pump Exploded View  
Wash Motors  
Water Pressure Regulator Kit (WPRK) Option Plumbing  
Incoming Plumbing Assembly  
Outlet Plumbing Assembly  
300XN/300XS Incoming Plumbing Assembly  
Vacuum Breaker Repair Kit (1/2” NPT)  
Solenoid Valve Repair Parts  
300XS Incoming Steam Plumbing Assemblies  
300XS Steam Coil Assembly  
Wash and Rinse Arm/Manifold Assemblies  
Safety Door Interlock (SDI) Option  
Exhaust Fan Control Option  
False Panel Kit Option  
33  
35  
36  
38  
39  
41  
43  
44  
45  
46  
47  
47  
49  
50  
51  
51  
52  
53  
54  
56  
57  
58  
59  
Drain Quench Kit Option  
VII.  
ELECTRICAL DIAGRAMS  
208V - 230V, 50/60 Hz, single/three phase 300X/XN/XLT  
380V - 440V - 460V, 50/60 Hz, three phase 300X/XN/XLT  
415V, 50/60 Hz, three phase 300X/XN/XLT  
61  
62  
63  
64  
208V - 230V - 380V - 460V, 50/60 Hz, single/three phase 300XS  
i
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 1:  
SPECIFICATION INFORMATION  
1
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 1: SPECIFICATION INFORMATION  
OPERATING CAPACITIES  
OPERATING CAPACITY (PER HOUR):  
Model  
Racks  
Dishes  
Glasses  
300X  
300XN  
300XLT  
57  
57  
57  
1425  
1425  
1425  
1425  
1425  
1425  
OPERATING CYCLE (SECONDS):  
Wash Time  
Rinse Time  
Complete Cycle Time  
45 sec  
11 sec  
58 sec  
OPERATING TEMPERATURES (°F):  
Wash Temperature (Minimum)  
Wash Temperature (Minimum)  
Rinse Temperature (Minimum)  
Rinse Temperature (Minimum)  
150°F  
66°C  
180°F  
83°C  
WATER REQUIREMENTS:  
Inlet Temperature (300X/12KW Heater) (Minimum)  
Inlet Temperature (300X/12KW Heater) (Minimum)  
Inlet Temperature (300X/14KW Heater) (Minimum)  
Inlet Temperature (300X/14KW Heater) (Minimum)  
Inlet Temperature (300XN) (Minimum)  
Inlet Temperature (300XN) (Minimum)  
Inlet Temperature (300XLT) (Minimum)  
Inlet Temperature (300XLT) (Minimum)  
Gallons per Hour (Approximate)  
140°F  
60°C  
110°F  
44°C  
180°F  
83°C  
110°F  
44°C  
52  
Water Line Size  
Drain Line Size  
Flow Pressure PSI  
Wash Tank Capacity (Gallons)  
1/2” NPT  
1-1/2” NPT  
20 ± 5  
8
Wash Tank Capacity (Liters)  
30.3  
Rinse Tank Capacity (Gallons)(300X Only)  
3
Rinse Tank Capacity (Gallons)(300X Only)  
11.4  
STEAM REQUIREMENTS:  
COIL SIZE  
STEAM FLOW PRESSURE (P.S.I.)  
CONSUMPTION @ 15 P.S.I. (LBS/HR)  
3/4”  
10-20  
45  
NOTE: Always refer to the machine data plate for specific electrical and water requirements. The material provided on  
this page is for reference only and may be subject to change without notice.  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
2
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 1: SPECIFICATION INFORMATION  
ELECTRICAL REQUIREMENTS  
NOTE: Typical Electrical Circuit is based upon (1) 125% of the full amperage load of the machine and (2) typical fixed-trip  
circuit breaker sizes as listed in the NEC 2002 Edition. Local codes may require more stringent protection than what is dis-  
played here. Always verify with your electrical service contractor that your circuit protection is adequate and meets all  
applicable national and local codes. These numbers are provided in this manual simply for reference and may change with-  
out notice at any given time.  
300X  
RINSE  
HEATER  
RATINGS  
TYPICAL  
ELECTRICAL  
CIRCUIT  
TOTAL  
AMPS  
VOLTS PH HZ  
208  
208  
230  
230  
1
1
1
1
50  
50  
50  
50  
12 KW@240V 71  
14 KW@240V 78  
12 KW@240V 78  
14 KW@240V 86  
90 AMP  
100 AMP  
100 AMP  
110 AMP  
300XLT  
RINSE  
TYPICAL  
HEATER  
RATINGS  
N/A  
TOTAL ELECTRICAL  
208  
208  
230  
230  
380  
*380  
415  
415  
440  
440  
3
3
3
3
3
3
3
3
3
3
50  
50  
50  
50  
50  
50  
50  
50  
50  
50  
12 KW@240V 45  
14 KW@240V 49  
12 KW@240V 48  
14 KW@240V 53  
12 KW@380V 29  
14 KW@208V 34  
12 KW@415V 26  
14 KW@415V 29  
12 KW@460V 21  
14 KW@460V 25  
60 AMP  
70 AMP  
60 AMP  
70 AMP  
40 AMP  
45 AMP  
35 AMP  
40 AMP  
30 AMP  
35 AMP  
VOLTS PH HZ  
AMPS  
28  
30  
CIRCUIT  
35 AMP  
40 AMP  
208  
230  
1
1
50  
50  
N/A  
208  
230  
380  
415  
440  
3
3
3
3
3
50  
50  
50  
50  
50  
N/A  
N/A  
N/A  
N/A  
N/A  
20  
21  
10  
10  
8
25 AMP  
30 AMP  
15 AMP  
15 AMP  
15 AMP  
208  
230  
1
1
60  
60  
N/A  
N/A  
26  
28  
35 AMP  
35 AMP  
208  
208  
230  
230  
1
1
1
1
60  
60  
60  
60  
12 KW@240V 69  
14 KW@240V 76  
12 KW@240V 76  
14 KW@240V 84  
90 AMP  
100 AMP  
100 AMP  
110 AMP  
208  
230  
460  
3
3
3
60  
60  
60  
N/A  
N/A  
N/A  
18  
28  
8
25 AMP  
35 AMP  
15 AMP  
208  
208  
230  
230  
460  
460  
3
3
3
3
3
3
60  
60  
60  
60  
60  
60  
12 KW@240V 43  
14 KW@240V 47  
12 KW@240V 46  
14 KW@240V 51  
12 KW@480V 22  
14 KW@480V 24  
60 AMP  
60 AMP  
60 AMP  
70 AMP  
30 AMP  
30 AMP  
300XS  
RINSE  
HEATER  
RATINGS  
N/A  
N/A  
TYPICAL  
TOTAL ELECTRICAL  
AMPS  
7
7
VOLTS PH HZ  
208  
230  
CIRCUIT  
15 AMP  
15 AMP  
1
1
50  
50  
300XN  
RINSE  
HEATER  
RATINGS  
TYPICAL  
ELECTRICAL  
CIRCUIT  
TOTAL  
AMPS  
208  
230  
380  
3
3
3
50  
50  
50  
N/A  
N/A  
N/A  
7
7
7
15 AMP  
15 AMP  
15 AMP  
VOLTS PH HZ  
208  
1
50  
N/A  
N/A  
28  
30  
35 AMP  
40 AMP  
230  
1
50  
208  
230  
1
1
60  
60  
N/A  
N/A  
6
6
15 AMP  
15 AMP  
208  
230  
380  
415  
440  
3
3
3
3
3
50  
50  
50  
50  
50  
N/A  
N/A  
N/A  
N/A  
N/A  
20  
21  
10  
10  
8
25 AMP  
30 AMP  
15 AMP  
15 AMP  
15 AMP  
208  
230  
460  
3
3
3
60  
60  
60  
N/A  
N/A  
N/A  
6
6
2
15 AMP  
15 AMP  
15 AMP  
208  
230  
1
1
60  
60  
N/A  
N/A  
26  
28  
35 AMP  
35 AMP  
* This unit is wired in a wye configuration for the heaters.  
208  
230  
460  
3
3
3
60  
60  
60  
N/A  
N/A  
N/A  
18  
28  
8
25 AMP  
35 AMP  
15 AMP  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
3
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 1: SPECIFICATION INFORMATION  
300X DIMENSIONS  
LEGEND:  
A = Drain (1-1/2” NPT)  
B = Water Inlet (1/2” NPT)  
C = Electrical Connection  
NOTE: All dimensions are in inches unless otherwise specified. All vertical dimensions are adjustable by +/- 1/2” (1.3 cm) due to  
the adjustable bullet feet.  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
4
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 1: SPECIFICATION INFORMATION  
300XN & 300XLT DIMENSIONS  
4 1/2"  
25 1/4"  
32"  
3 3/8"  
4 1/2"  
4 7/8"  
1"  
17 1/2"  
C
B
1"  
B
C
B
B
4 7/8"  
12 5/8"  
LEGEND:  
A = Drain (1-1/2” NPT)  
B = Water Inlet (1/2” NPT)  
C = Electrical Connection  
NOTE: All dimensions are in inches unless otherwise specified. All vertical dimensions are adjustable by +/- 1/2” (1.3 cm) due  
to the adjustable bullet feet.  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
5
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 1: SPECIFICATION INFORMATION  
TABLE DIMENSIONS  
4” (10.2 cm)  
MINIMUM  
TABLE DIMENSIONS  
CORNER INSTALLATION  
20 1/2” (52.1 cm)  
OPENING  
2 1/2” (6.4 cm)  
4” (10.2 cm)  
MINIMUM  
25 1/4”  
(64.1 cm)  
3/4” (1.9 cm)  
1 1/2” (3.81 cm) ROLL  
TABLE DIMENSIONS  
CONNECTION TO DISHMACHINE  
20 1/2” (52.1 cm)  
4” (10.2 cm)  
MINIMUM  
TABLE DIMENSIONS  
STRAIGHT THROUGH INSTALLATION  
25 1/4” (64.1 cm)  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
6
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 2:  
INSTALLATION/OPERATION  
INSTRUCTIONS  
7
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS  
INSTALLATION INSTRUCTIONS  
FOR SERVICE PERSONNEL: Jackson MSC Inc. provides technical support for all of the dishmachines detailed in this manu-  
al. We strongly recommend that you refer to this manual before making a call to our technical support staff. Please have this  
manual with you when you call so that our staff can refer you, if necessary, to the proper page. Technical support is available  
from 8:00 a.m. to 5:00 p.m. (EST), Monday through Friday. Technical support is not available on holidays. Contact technical  
support toll-free at 1-888-800-5672. Please remember that technical support is available for service personnel only. Non-ser-  
vice personnel should refer to the list of provided service agencies in this manual for local service support.  
VISUAL INSPECTION: Before installing the unit, check the container and machine for damage. A damaged container is an indi-  
cator that there may be some damage to the machine. If there is damage to both the container and machine, do not throw away  
the container. The dishmachine has been inspected and packed at the factory and is expected to arrive to you in new, undam-  
aged condition. However, rough handling by carriers or others may result in there being damage to the unit while in transit. If  
such a situation occurs, do not return the unit to Jackson; instead, contact the carrier and ask them to send a representative to  
the site to inspect the damage to the unit and to complete an inspection report. You must contact the carrier within 48 hours of  
receiving the machine. Also, contact the dealer through which you purchased the unit.  
UNPACKING THE DISHMACHINE: Once the machine has been removed from the container, ensure that there are no miss-  
ing parts from the machine. This may not be obvious at first. If it is discovered that an item is missing, contact Jackson imme-  
diately to have the missing item shipped to you.  
LEVEL THE DISHMACHINE: The dishmachine is designed to operate while being level. This is  
important to prevent any damage to the machine during operation and to ensure the best results  
when washing ware. The unit comes with adjustable bullet feet, which can be turned using a pair  
Raise  
Lower  
of channel locks or by hand if the unit can be raised safely. Ensure that the unit is level from side  
to side and from front to back before making any connections.  
Frame with Adjustable Foot  
PLUMBING THE DISHMACHINE: All plumbing connections must comply with all applicable local,  
state, and national plumbing codes. The plumber is responsible for ensuring that the incoming water line is thoroughly flushed  
prior to connecting it to any component of the dishmachine. It is necessary to remove all foreign debris from the water line that  
may potentially get trapped in the valves or cause an obstruction. Any valves that are fouled as a result of foreign matter left in  
the water line, and any expenses resulting from this fouling, are not the responsibility of the manufacturer.  
CONNECTING THE DRAIN LINE: The drain for the models covered in this manual are gravity discharge drains. All piping from  
the 1 1/2” FNPT connection on the waste accumulator must be pitched (1/4” per foot) to the floor or sink drain. All piping from  
the machine to the drain must be a minimum 1 1/2” NPT and shall not be reduced. There must also be an air gap between the  
machine drain line and the floor sink or drain. If a grease trap is required by code, it should have a flow capacity of 5 gallons  
per minute.  
WATER SUPPLY CONNECTION: Ensure that you have read the section entitled  
Adjusting screw  
Locking nut  
“PLUMBING THE DISHMACHINE” above before proceeding. Install the water supply  
line (3/4” pipe size minimum) to the dishmachine line strainer using copper pipe. It is  
recommended that a water shut-off valve be installed in the water line between the main  
supply and the machine to allow access for service. The water supply line is to be capa-  
ble of 20±5 PSI “flow” pressure at the recommended temperature indicated on the data  
plate.  
If the water level is too low or too high, check the incoming water pressure. It should be  
20 ± 5 PSI. Too high of pressure results in too much water; too low of pressure results  
in too little water. To adust the regulator, loosen the nut at the top, this will allow you to  
screw or unscrew the adjustment. With a screwdriver, turn the adjuster clockwise to  
increase pressure or counter clockwise to decrease it.  
Incoming Plumbing Connection  
In areas where the water pressure fluctuates or is greater than the recommended pres-  
sure, it is recommended that a water pressure regulator be installed.  
Do not confuse static pressure with flow pressure. Static pressure is the line pressure in a “no flow” condition (all valves and  
services are closed). Flow pressure is the pressure in the fill line when the fill valve is opened during the cycle.  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
8
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS  
INSTALLATION INSTRUCTIONS (CONTINUED)  
It is also recommended that a shock absorber (not supplied with the models covered in this manual) be installed in the incom-  
ing water line. This prevents line hammer (hydraulic shock), induced by the solenoid valve as it operates, from causing dam-  
age to the equipment.  
PLUMBING CHECK: Slowly turn on the water supply to the machine after the incoming fill line and the drain line have been  
installed. Check for any leaks and repair as required. All leaks must be repaired prior to placing the machine in operation.  
STEAM LINE CONNECTION: The 300XS is designed to use low pressure steam as a source of heat for wash tank water. The  
machine comes with lines by which the source steam needs to be connected. Connect all steam lines to the machine as all  
applicable codes provide. See machine data plate for information concerning steam flow pressure.  
CHEMICAL DISPENSING EQUIPMENT: The 300XLT machine requires that a separate chemical feeder be connected to it to pro-  
vide the required detergent and sanitizer. This feeder needs to be able to operate against a head of 25 PSI and provide 1.79 ml of  
a 10% Chlorine sanitizer per minute.  
ELECTRICAL POWER CONNECTION: Electrical and grounding connections must comply with the applicable portions of the  
Terminal Block  
Ground Lug  
National Electrical Code ANSI/NFPA 70 (latest edition) and/or other electrical  
codes.  
Disconnect electrical power supply and place a tag at the disconnect switch to  
indicate that you are working on the circuit.  
The dishmachine data plate is located on the right side and to the front of the  
machine. Refer to the data plate for machine operating requirements, machine  
voltage, total amperage load and serial number.  
To install the incoming power lines, open the control box. This will require taking  
a phillips head screwdriver and removing the one(1) screw on the front cover of  
the control box. Install 3/4” conduit into the pre-punched holes in the back of the  
control box. Route power wires and connect to power block and grounding lug.  
Install the service wires (L1, L2 & L3 (3 phase models only.)) to the appropriate  
terminals as they are marked on the terminal block. Install the grounding wire  
into the lug provided.  
Electrical Connection  
It is recommended that “DE-OX” or another similar anti-oxidation agent be used on all power connections.  
VOLTAGE CHECK: Ensure that the power switch is in the OFF position and apply power to the dishmachine. Check the incom-  
ing power at the terminal block and ensure it corresponds to the voltage listed on the data plate. If not, contact a qualified ser-  
vice agency to examine the problem. Do not run the dishmachine if the voltage is too high or too low. Shut off the service break-  
er and mark it as being for the dishmachine. Advise all proper personnel of any problems and of the location of the service  
breaker. Replace the control box cover and tighten down the screws.  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
9
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS  
300X SYSTEM FLOW DIAGRAM  
VACUUM  
BREAKER  
RINSE ARM  
PRESSURE  
GAUGE  
DISHMACHINE  
PRESSURE  
REGULATING  
VALVE  
FROM BUILDING  
WATER SUPPLY  
Y-STRAINER  
WATER TREATMENT  
CARTRIDGE IF  
WASH TANK HEATER  
INSTALLED  
RINSE  
SOLENOID  
VALVE  
S
RINSE BOOSTER HEATER  
RINSE BOOSTER TANK  
All items found within the dotted region are found  
within the footprint of the machine.  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
10  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS  
300XN/XLT SYSTEM FLOW DIAGRAM  
VACUUM  
BREAKER  
RINSE ARM  
PRESSURE  
GAUGE  
FROM BUILDING  
WATER SUPPLY  
PRESSURE  
REGULATING  
VALVE  
Y-STRAINER  
WASH TANK HEATER  
WATER TREATMENT  
CARTRIDGE IF  
INSTALLED  
RINSE  
SOLENOID  
VALVE  
S
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
11  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS  
300XS SYSTEM FLOW DIAGRAM  
All items found within the dotted region are found  
within the footprint of the machine.  
VACUUM  
BREAKER  
PRESSURE  
GAUGE  
STEAM  
SOLENOID  
VALVE  
MANUAL  
SHUTOFF  
VALVE  
BUILDING  
STEAM  
S
SUPPLY  
Y-STRAINER  
BUILDING  
STEAM  
RETURN  
STEAM COILS  
STEAM  
TRAP  
BUILDING  
WATER  
SUPPLY  
RINSE  
SOLENOID  
VALVE  
S
PRESSURE  
REGULATING  
VALVE  
Y-STRAINER  
WATER TREATMENT  
CARTRIDGE (IF  
INSTALLED)  
BUILDING  
STEAM  
SUPPLY  
BUILDING  
STEAM  
EXTERNAL STEAM BOOSTER  
Steam plumbing should be assembled and connected  
to the steam booster in accordance with the steam  
booster manufacturer’s instructions and applicable  
codes.  
RETURN  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
12  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS  
DETERGENT CONTROL  
Detergent usage and water hardness are two factors that contribute greatly to how efficiently your dishmachine will operate.  
Using detergent in the proper amount can become, in time, a source of substantial savings. A qualified water treatment spe-  
cialist can tell you what is needed for maximum efficiency from your detergent, but you should still know some basics so you’ll  
understand what they are talking about.  
First, you must understand that hard water greatly effects the performance of the dishmachine. Water hardness is the amount  
of dissolved calcium and magnesium in the water supply. The more dissolved solids in the water, the greater the water hard-  
ness. Hard water works against detergent, thereby causing the amount of detergent required for washing to increase. As you  
use more detergent, your costs for operating the dishmachine will increase and the results will decrease. The solids in hard  
water also may build-up as a scale on wash and rinse heaters, decreasing their ability to heat water. Water temperature is  
important in removing soil and sanitizing dishes. If the water cannot get hot enough, your results may not be satisfactory. This  
is why Jackson recommends that if you have installed the machine in an area with hard water, that you also install some type  
of water treatment equipment to help remove the dissolved solids from the water before it gets to the dishmachine.  
Second, hard water may have you adding drying agents to your operating cycle to prevent spotting, when the real problem is  
deposited solids on your ware. As the water evaporates off of the ware, the solids will be left behind to form the spotting and  
no amount of drying agent will prevent this. Again, using treated water will undoubtedly reduce the occurrences of this prob-  
lem.  
Third, treated water may not be suitable for use in other areas of your operation. For instance, coffee made with soft water may  
have an acid or bitter flavor. It may only be feasible to install a small treatment unit for the water going into the dishmachine  
itself. Discuss this option with your qualified water treatment specialist.  
Even after the water hardness problems have been solved, there still must be proper training of dishmachine operators in how  
much detergent is to be used per cycle. Talk with your water treatment specialist and detergent vendor and come up with a  
complete training program for operators. Using too much detergent has as detrimental effects as using too little. The proper  
amount of detergent must be used for job. It is important to remember that certain menu items may require extra detergent by  
their nature and personnel need to be made aware of this. Experience in using the dishmachine under a variety of conditions,  
along with good training in the operation of the machine, can go a long way in ensuring your dishmachine operates as effi-  
ciently as possible.  
Certain dishmachine models require that chemicals be provided for proper operation and sanitization. Some models even  
require the installation of third-party chemical feeders to introduce those chemicals to the machine. Jackson does not recom-  
mend or endorse any brand name of chemicals or chemical dispensing equipment. Contact your local chemical distributor for  
questions concerning these subjects.  
Some dishmachines come equipped with integral solid detergent dispensers. These dispensers are designed to accommodate  
detergents in a certain sized container. If you have such a unit, remember to explain this to your chemical distributor upon first  
contacting them.  
As explained before, water temperature is an important factor in ensuring that your dishmachine functions properly. The data  
plate located on each unit details what the minimum temperatures must be for either the incoming water supply, the wash tank  
and the rinse tank, depending on what model of dishmachine you have installed. These temperatures may also be followed by  
temperatures that Jackson recommends to ensure the highest performance from you dishmachine. However, if the minimum  
requirements are not met, the chances are your dishes will not be clean or sanitized. Remember, a dish can look clean, but it  
may not be sanitized. Instruct your dishmachine operators to observe the required temperatures and to report when they fall  
below the minimum allowed. A loss of temperature can indicate a much larger problem such as a failed heater or it could also  
indicate that the hot water heater for your operation is not up to capacity and a larger one may need to be installed.  
There are several factors to consider when installing your dishmachine to ensure that you get the best possible results from it  
and that it operates at peak efficiency for many years. Discuss your concerns with your local chemical distributor and water  
treatment specialist before there is a problem.  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
13  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS  
OPERATION INSTRUCTIONS  
PREPARATION: Before proceeding with the start-up of the unit, verify the following:  
1. The pump intake, and wash tank strainers are in place and is clean.  
2. The drain stopper is installed.  
3. That the wash and rinse arms are screwed securely into place and that their endcaps are tight. The wash and rinse arms should  
rotate freely.  
POWER UP: To energize the unit, turn on the power at the service breaker. The voltage should have been previously verified as  
being correct. If not, the voltage will have to be verified. Verify that the gas supply to the machine is on as well.  
FILLING THE WASH TUB: Ensure that the delime switch is in the NORMAL position, and place the power switch into the ON posi-  
tion. The models covered in this manual should fill automatically and shut off when the appropriate level is reached (the gas burn-  
ers should also automatically ignite as well). Verify that the drain stopper is preventing the wash tub water from pouring out exces-  
sively. There will probably be some slight leakage from the drain hole. Verify that there are no other leaks on the unit before pro-  
ceeding any further. The wash tub must be completely filled before operating the wash pump to prevent damage to the compo-  
nent. Once the wash tub is filled, the unit is ready for operation.  
The water level was set at the factory. If the water level is not at the level noted above, it will require adjustment. Check to ensure  
that the recommended water pressure is being supplied to the machine (20±5 PSI). If the water pressure is correct then the fill  
valve will need adjustment.  
WARE PREPARATION: Proper preparation of ware will help ensure good results and less re-washes. If not done properly, ware  
may not come out clean and the efficiency of the dishmachine will be reduced. It is important to remember that a dishmachine is  
not a garbage disposal and that simply throwing unscraped dishes into the machine simply defeats the purpose altogether of wash-  
ing the ware. Scraps should be removed from ware prior to being loaded into a rack.  
Pre-rinsing and pre-soaking are recommended, especially for silverware and casserole dishes. Place cups and glasses upside  
down in racks so that they do not hold water during the cycle. The dishmachine is meant not only to clean, but to sanitize as well,  
to destroy all of the bacteria that could be harmful to human beings. In order to do this, ware must be properly prepared prior to  
being placed in the machine.  
DAILY MACHINE PREPARATION: Refer to the section entitled “PREPARATION” at the top of this page and follow the instructions  
there. Afterwards, check that all of the chemical levels are correct and/or that there is plenty of detergent available for the expect-  
ed workload.  
WARM-UP CYCLES: For a typical daily start-up, it is recommended to run the machine through 3 cycles to ensure that all of the  
cold water is out of the system and to verify that the unit is operating correctly. To cycle the machine, ensure that the power is on  
and that the tub has filled to the correct level. Lift the doors and the cycle light will illuminate. When the light goes out, close the  
doors, the unit will start, run through the cycle, and shut off automatically. Repeat this two more times. The unit should now be  
ready to proceed with the washing of ware.  
WASHING A RACK OF WARE: To wash a rack, open the doors completely (being careful for hot water that may drip from the  
doors) and slide the rack into the unit. Close the doors and the unit will start automatically. Once the cycle is completed, open the  
door (again watching for the dripping hot water) and remove the rack of clean ware. Replace with a rack of soiled ware and close  
the doors. The process will then repeat itself.  
OPERATIONAL INSPECTION: Based upon usage, the wash tank strainer may become clogged with soil and debris as the work-  
day progresses. Operators should regularly inspect the wash tank strainer to ensure it has not become clogged. If the strainer  
does, it will reduce the washing capability of the machine. Instruct operators to clean out the wash tank strainer at regular intervals  
or as required by work load.  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
14  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS  
OPERATION INSTRUCTIONS (CONTINUED)  
SHUTDOWN AND CLEANING: At the end of the workday, close the doors. When the unit completes the cycle, turn the power  
switch to the OFF position and open the doors. Manually remove the drain stopper from the tub and allow the tub to drain (NOTE:  
the wash tank water will be hot so caution is advised). Once the wash tub is drained, remove the wash tank strainer and the pump  
suction strainer. Remove soil and debris from the strainer and set to the side. Unscrew the wash and rinse arms from their mani-  
folds. Remove the endcaps and flush the arms with water. Use a brush to clean out the inside of the arms. If the nozzles appear  
to be clogged, use a toothpick to remove the obstruction. Wipe the inside of the unit out, removing all soil and scraps. Reassemble  
the wash and rinse arms and replace them in the unit. The arms only need to be hand tight, do not use tools to tighten them down.  
Reinstall the strainers and close the doors.  
This equipment is not recommend for use with deionized water or other aggressive fluids. Use of deionized  
water or other aggressive fluids will result in corrosion and failure of materials and components. Use of deion-  
ized water or other aggressive fluids will void the manufacturer's warranty.  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
15  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 3:  
PREVENTATIVE MAINTENANCE  
16  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 3: PREVENTATIVE MAINTENANCE  
PREVENTATIVE MAINTENANCE  
The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator. However,  
this does not mean that some items will not wear out in time. Jackson highly recommends that any maintenance and repairs  
not specifically discussed in this manual should be performed by QUALIFIED SERVICE PERSONNEL ONLY. Performing main-  
tenance on your dishmachine may void your warranty if it is still in effect, so if you have a question or concern, do not hesitate  
to contact one of the QUALIFIED SERVICE AGENCIES listed in the back of this manual.  
There are many things that operators can do to prevent catastrophic damage to the dishmachine. One of the major causes of  
component failure has to do with prescrapping procedures. A dishmachine is not a garbage disposal; any large pieces of mate-  
rial that are put into the machine shall remain in the machine until they are either broken up (after spreading out on your ware!)  
or physically removed. Strainers are installed to help catch debris, but they do no good if they are clogged. Have operators reg-  
ularly inspect the pan strainers to ensure (1) that they are free of soil and debris and (2) they are laying flat in the tub.  
When cleaning out strainers, do NOT beat them on waste cans. The strainers are made of metal and can be forgiving; but once  
severe damage is done, it is next to impossible for the strainer to work in the way it was designed to. Wipe out strainers with  
a rag and rinse under a faucet if necessary. For stubborn debris, a toothpick should be able to dislodge any obstructions from  
the perforations. Always ensure that strainers are placed back in the machine before operation and that they lay flat in the tub.  
You may wish to also refer to the page entitled “Detergent Control” in order to learn more about how your water hardness will  
effect the performance of your machine. Hard water makes dishmachines work harder and decreases efficiency.  
Again, it is important to remind operators that trying to perform corrective maintenance on the dishmachine could lead to larg-  
er problems or even cause harm to the operator. If a problem is discovered; secure the dishmachine using proper shut down  
procedures as listed in this manual and contact a QUALIFIED SERVICE AGENCY as listed in the back of this manual.  
Some problems, however, may having nothing to do with the machine itself and no amount of preventative maintanence is  
going to help. A common problem has to do with temperatures being too low. Verify that the water temperatures coming to your  
dishmachine match the requirements listed on the machine data plate. There can be a variety of reasons why your water tem-  
perature could be too low and you should discuss it with a QUALIFIED SERVICE AGENCY to determine what can be done.  
By following the operating and cleaning instructions in this manual, you should get the most efficient results from your machine.  
As a reminder, here are some steps to take to ensure that you are using the dishmachine the way it was designed to work:  
1. Ensure that the water temperatures match those listed on the machine data plate.  
2. Ensure that all strainers are in place before operating the machine.  
3. Ensure that all wash and/or rinse arms are secure in the machine before operating.  
4. Ensure that drains are closed/sealed before operating.  
5. Remove as much soil from dishes by hand as possible before loading into racks.  
6. Do not overfill racks.  
7. Ensure that glasses are placed upside down in the rack.  
8. Ensure that all chemicals being injected to machine have been verified as being at the correct concentrations.  
9. Clean out the machine at the end of every workday as per the instructions in the manual.  
10. Always contact a QUALIFIED SERVICE AGENCY whenever a serious problem arises.  
11. Follow all safety procedures, whether listed in this manual or put forth by local, state or national codes/regulations.  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
17  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 4:  
TROUBLESHOOTING  
18  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 4: TROUBLESHOOTING  
COMMON PROBLEMS  
WARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified ser-  
vice technician. Many of the tests require that the unit have power to it and live electrical components be  
exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE.  
Problem: Dishmachine will not fill after the door is close. Power “ON” light is illuminated.  
1. Faulty rinse solenoid valve. Repair or replace valve as required.  
2. Faulty door switch. Verify the wiring of the switch; if correct, replace the switch.  
3. Fouled/faulty high level probe. Clean probe if fouled. If clean, and still not working, replace.  
Problem: Dishmachine will not fill after the door is closed. Power “ON” light is not illuminated.  
1. Service breaker tripped. Reset. If the breaker trips again, contact an electrician to verify the amp draw of the machine.  
2. Machine not connected to power source. Verify that the machine has been properly connected to the power source.  
3. Faulty power source. Verify the wiring of the switch; if correct, replace switch.  
Problem: Dishmachine will not run after the door is closed. Power “ON” light is illuminated and the unit is filling.  
1. Wash motor faulty/damaged. Verify that the wash motor is getting power. If so, replace the motor.  
2. Wash motor contactor faulty. Check for continuity; if contacts are open, replace the contactor.  
Problem: Dishmachine runs continuously in the wash cycle.  
1. Machine is in Delime mode. Flip NORMAL/DELIME switch to NORMAL mode.  
Problem: Wash or rinse heater does not work.  
1. Faulty heater element. Check element for continuity; if open, replace the heater.  
2. Faulty heater contactor. Replace the contactor.  
3. Misadjusted/faulty thermostat(s). Verify operation and setting of thermostats, replace if necessary.  
Problem: Dishmachine fill slowly and/or the rinse is weak.  
1. Clogged or obstructed rinse arms. Remove and clean the rinse arms.  
2. Low incoming water pressure. Adjust the water pressure regulator to ensure that there is 20 PSI flow.  
3. Y-strainer is clogged. Clean out the Y-strainer.  
Problem: Rinse water not reaching required temperature.  
1. Faulty rinse heater. Check element for continuity; if open, replace heater.  
2. Misadjusted/faulty thermostat(s). Verify operation and setting of thermostats, replace if necessary.  
3. Rinse thermometer is defective. Replace thermometer.  
Problem: Wash water is not reaching required temperature.  
1. Faulty wash heater. Check element for continuity; if open, relace the heater.  
2. Misadjusted/faulty thermostat(s). Verify operation and setting of thermostats, replace if necessary.  
3. Wash thermometer is defective. Replace thermometer.  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
19  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 4: TROUBLESHOOTING  
COMMON PROBLEMS  
WARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified ser-  
vice technician. Many of the tests require that the unit have power to it and live electrical components be  
exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE.  
Problem: Doors will not close completely.  
1. Improper spring tension. Adjust spring tension as required by loosening (not removing) spring bolt nuts and adjusting the  
tension. Tighten nuts back when done.  
2. Obstruction in door channel. Remove the obstruction.  
3. Doors are not square with frame. Adjust the frame to accommodate the doors.  
Problem: Water leaks at the wash pump.  
1. Wash pump seal defective. Replace the seal.  
2. Petcock or pump drain (if equipped) not shut/tight. Close or tighten.  
3. Loose hoses (hose clamps) on the wash pump. Tighten the hose clamps.  
Problem: Will not rinse during autocycle.  
1. Defective rinse solenoid. Repair or replace the rinse solenoid as required.  
2. No water to the machine. Verify that there is water at 20±5 PSI connected to the machine.  
Problem: Dishes are not coming clean.  
1. Machine temperatures are not up to the minimum requirements. Verify that incoming water, rinse water, and wash water  
match the required temperatures as listed on the machine data plate.  
2. No detergent/too much detergent. Adjust detergent concentration as required for the amount of water held by the  
machine.  
3. Solid dispenser canister is empty. Replace the canister.  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
20  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 5:  
SERVICE PROCEDURES  
21  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 5: SERVICE PROCEDURES  
RINSE SOLENOID VALVE REPAIR PARTS KIT  
These dishmachines are equipped with electrical  
STEPS  
solenoid valves to allow for automatic fill and rinse. These  
valves are designed to specific tolerances and design aspects  
that must be met in order to function properly.  
Jackson offers repair kits for replacing some of the  
wear items associated with solenoid valves which will allow  
you to save money in that replacement of these parts can take  
place without removing the solenoid valve from the plumbing  
assembly.  
1. Remove the top screw with the 5/16” nutdriver. Remove the  
screw and the data plate and set to the side.  
The instructions provided here are for maintenance  
personnel only. Unauthorized persons should not attempt any  
of the steps contained in these instructions.  
Warning: many of the instructions and steps  
within this document require the use of tools. Only autho-  
rized personnel should ever perform any maintenance  
procedure on the dishmachine!  
PREPARATION  
1. Power must be secured to the unit at the service  
breaker. Tag or lock out the service breaker to prevent acci-  
dental or unauthorized energizing of the machine.  
Removing the top screw  
2. Ensure that incoming water to the machine is 2. With the top screw and data plate removed, grasp the sole-  
secured either by use of a shut-off valve or disconnecting the noid coil and gently pull up. The coil should slide up, allowing  
incoming water line.  
you to remove it from the valve bonnet. If you are wanting to  
replace the coil, continue on with Step 3. If you are wanting to  
replace some of the internal components of the valve, proceed  
to step 12.  
TOOLS REQUIRED  
The following tools will be needed to perform this  
maintenance evolution:  
1. Small flathead screwdriver  
2. Medium flathead screwdriver  
2. Needle nose pliers  
3. 5/16” nutdriver  
4. Channel locks  
5. 12” pipe wrench  
TIME REQUIRED  
It is estimated that it will take (1) person twenty min-  
utes to perform this task, not including all of the items indicat-  
ed in the section entitled “PREPARATION”.  
Removing the coil  
IMPORTANT NOTES  
3. NOTE: Replacing the solenoid coil requires working with  
1. Read these instructions thoroughly before attempt- the wiring of your machine. It is important that all wiring main-  
ing this maintenance evolution. Become familiar with the parts tenance be performed by qualified personnel. Always verify  
and what actions need to be taken. This will save time in the the wiring steps presented in this instruction with the schemat-  
long run!  
ic that shipped with the unit. A current schematic can also be  
2. The procedures demonstrated in this manual are found in the unit’s installation manual. Before beginning any  
shown being performed on an AJ-44C rack conveyor dishma- step that involves working with wiring, ensure that the steps  
chine. The actual maintenance steps, however, apply to any located in the section entitled “Preparation” have been per-  
Parker style solenoid valve found on a Jackson dishmachine. formed. Power must be secured to the machine at the service  
breaker. Failure to do so could result in severe injury to main-  
tenance personnel.  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
22  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 5: SERVICE PROCEDURES  
RINSE SOLENOID VALVE REPAIR PARTS KIT (CONTINUED)  
Loosening the conduit nut  
Prying open the coil wire cover  
7. Using a pair of channel locks, gently loosen the conduit  
retaining ring for the conduit nut. Once it is loosened, use your  
fingers to unscrew and remove it.  
4. When replacing the coil, ensure that when removing the coil  
wire cover that care is taken not to damage the wires inside.  
Using the medium flathead screwdriver, gently use it to open  
the cover enough to where it could be pulled off.  
8. Pull the conduit away and discard the bad coil. Take the  
new coil and attach the conduit, reinstall & tighten the conduit  
nut, and pull the wires through so that you will be able to wire  
the valve back up.  
9. Reconnect the wires from the conduit to the wires from the  
solenoid as they had been connected previously. Ensure that  
the wire nuts are on tight.  
10. Slide the coil wire cover back on, taking care not to dam-  
age the wires.  
11. If you are done performing maintenance on the valve, con-  
tinue on to step 22. Otherwise, please go on to step 12.  
Straightening the wires  
5. Once the coil wire cover has been removed and set to the  
side, take the internal wires and pull them out straight.  
Loosening the valve bonnet  
12. To remove the valve bonnet, grasp it with the jaws of the  
pipe wrench and turn to the left. Note: on some models you  
may have to remove the valve in order to perform this and any  
further steps. Be careful not to damage the plumbing assem-  
bly. Only use the pipe wrench enough to where you can spin  
the valve bonnet off with your hand.  
Removing the wire nuts  
6. Remove the wire nuts from the wires and separate them.  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
23  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 5: SERVICE PROCEDURES  
RINSE SOLENOID VALVE REPAIR PARTS KIT (CONTINUED)  
Removing the valve bonnet  
13. Slowly remove the valve bonnet. Note: The spring for the  
plunger is located directly under the bonnet and may come  
free if you are not careful. Remove the plunger, spring and  
valve bonnet and place to the side.  
Removing the diaphragm  
17. Remove the diaphragm retainer and then the diaphragm  
itself. Many problems associated with a solenoid valve can be  
traced to a clogged pilot port in the diaphragm.  
Removing the O-ring  
14. Remove the O-ring and inspect it. If it has any tears or cuts  
or excessive flat spaces, it should be replaced.  
Pointing out the extension hole  
15. Examine the threads for the valve bonnet. Check them for  
scoring or signs of damage. Take a cloth and clean them out  
to remove any foreign particles that might get lodged in the  
threads and cause a leak. Severely damage threads should  
not be repaired; instead it is recommended that the entire  
valve should be replaced. These instructions do not provide  
information on replacing the solenoid valve.  
18. As indicated in the photo above, the extension hole can  
become clogged. If it is difficult to clean out, you can use a  
heated straight pin to push through the hole. The center hole,  
the pilot port, must also be clear. If the diaphragm is torn or  
bent in any way, it must be replaced.  
16. Note: Even though an O-ring may not appear damaged, it  
is a good idea to go ahead and replace it if you have a new  
one. This will help ensure that your valve remains leak-free in  
the future!  
1
2
Diaphragm showing (1) pilot port and (2) extension hole  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
24  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 5: SERVICE PROCEDURES  
RINSE SOLENOID VALVE REPAIR PARTS KIT (CONTINUED)  
21. With the mesh screen removed, look down into the valve  
and verify it is not clogged. Remove any foreign objects from  
the valve body that would obstruct flow.  
22. Reassemble the valve, reversing the steps needed to take  
it apart. Replace defective replacement parts with new parts  
from ordered kits. Ensure that components are sufficiently  
tightened to prevent leakage.  
AFTER MAINTENANCE ACTIONS  
Reconnect the incoming water (if disconnected) and  
turn on. Then restore power to the unit. Run the unit for at  
least 10 minutes to ensure there are no leaks. If any problems  
arise please contact Jackson.  
Removing the screen retainer  
19. Using the small flathead screwdriver, lift out the screen  
retainer. Verify that the holes in it are free of clogs and debris.  
SPECIAL PARTS  
Solenoid Valve Plunger Kit  
Includes plunger and spring  
Part number 06401-003-07-40  
Solenoid Valve Diaphragm Kit  
Includes diaphragm and o-ring  
Part number 06401-003-07-41 (1/2” NPT)  
Solenoid Valve 110 Volt Coil and Housing Kit  
Part number 06401-003-07-43  
Solenoid Valve 220 Volt Coil and Housing Kit  
Part number 06401-003-07-44  
Removing the mesh strainer screen  
Complete Solenoid Valve  
20. Again using the small flathead screwdriver, carefully  
remove the mesh screen from inside the valve body. The  
screen should be taken and rinsed out to remove any debris  
fouling it.  
Part number 04810-100-12-18 (1/2”, 110 Volt)  
Part number 04810-100-09-18 (1/2”, 220 Volt)  
View inside the solenoid valve body  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
25  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 5: SERVICE PROCEDURES  
VACUUM BREAKER REPAIR PARTS KIT  
These dishmachines are equipped with vacuum  
STEPS  
breakers to serve as back-flow prevention devices. ASSE  
requirements specify what type of back-flow prevention is nec-  
essary on dishmachines. Vacuum breakers, unlike air gaps,  
have certain parts that have specific tolerances and design  
aspects that must be met in order to function properly.  
Jackson offers repair kits for replacing some of the  
wear items associated with vacuum breakers which will allow  
you to save money in that replacement of these parts can take  
place without removing the vacuum breaker from the plumb-  
ing assembly.  
1. Note: These instructions only apply to vacuum breakers  
(1/2” NPT and 3/4” NPT) as pictured below. The repair kits  
indicated in these instructions will only work on those style of  
back-flow preventers. If you have a machine with a different  
style of vacuum breaker, contact Jackson about replacement  
components.  
The instructions provided here are for maintenance  
personnel only. Unauthorized persons should not attempt any  
of the steps contained in these instructions.  
Warning: many of the instructions and steps  
within this document require the use of tools. Only autho-  
rized personnel should ever perform any maintenance  
procedure on the dishmachine!  
PREPARATION  
Vacuum breaker  
1. Power must be secured to the unit at the service 2. Note: Even though the photos in these instructions show a  
breaker. Tag or lock out the service breaker to prevent acci- vacuum breaker that has been removed from the plumbing  
dental or unauthorized energizing of the machine.  
assembly, these maintenance steps could be performed with it  
2. Ensure that incoming water to the machine is installed so long as the requirements in the section entitled  
secured either by use of a shut-off valve or disconnecting the “PREPARATION” have been met.  
incoming water line.  
3. Remove the top cap by gripping firmly and turning to the  
left. The cap should come off after a few turns.  
TOOLS REQUIRED  
The following tools will be needed to perform this  
maintenance evolution:  
1. Small flathead screwdriver  
2. Needle nose pliers  
TIME REQUIRED  
It is estimated that it will take (1) person twenty min-  
utes to perform this task, not including all of the items indicat-  
ed in the section entitled “PREPARATION”.  
IMPORTANT NOTES  
Removing the cap  
1. Read these instructions thoroughly before attempt-  
ing this maintenance evolution. Become familiar with the parts 4. Set the cap to the side.  
and what actions need to be taken. This will save time in the  
long run!  
5. Using the needle nose pliers, gently lift out the plunger and  
set to the side. Examine the brass seating surface inside the  
vacuum breaker. The plunger is required to sit flat on this sur-  
face so it must be free of defects, imperfections and the like. If  
there is debris, remove it. If it is chipped or cracked then the  
vacuum breaker must be replaced. Failure to do so may result  
in the vacuum breaker not working according to its design and  
could result in damage to the dishmachine.  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
26  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 5: SERVICE PROCEDURES  
VACUUM BREAKER REPAIR PARTS KIT (CONTINUED)  
7. If any of these conditions are present, replace the old  
plunger with the new one from your kit. Verify that the new  
plunger is also free from defects. If it is not, contact Jackson  
immediately.  
8. The plunger should drop into the vacuum breaker and seat.  
Ensure it is not flipped upside down (the orange seal ring  
should be up towards the top of the vacuum breaker).  
9. Pick up the cap and examine it. With a soft towel, remove  
any grit, grime or debris that may have gotten caught in the  
threads of both the cap retainer or the vacuum breaker body.  
There is an O-ring that should be present on the cap retainer  
as well. Regardless of the condition of the plunger, this O-ring  
should be replaced once the cap is removed. Using a small  
flathead screwdriver, remove the old O-ring.  
Removing the plunger  
6. Your repair kit comes with a new plunger. Examine the old  
one and ensure that the mating surface is not damaged or cut.  
Also inspect the rubber seal on the top of the plunger to  
ensure it is in good condition and not torn.  
Replacing the O-ring  
10. With the new O-ring in place, screw the cap back on the  
vacuum breaker body. The cap needs to only be hand tight  
(snug).  
Examining the seal ring on the plunger  
AFTER MAINTENANCE ACTIONS  
1. Reconnect the incoming water (if disconnected)  
and turn on. Then restore power to the unit. Run the unit for  
at least 10 minutes to ensure there are no leaks. If any prob-  
lems arise please contact Jackson.  
SPECIAL PARTS  
Vacuum breaker repair kit:  
For 1/2” NPT order 06401-003-06-23  
Complete Vacuum Breaker Assembly  
Part number 04820-003-06-13 (1/2”)  
Examining the plunger seating surface  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
27  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 5: SERVICE PROCEDURES  
RINSE REGULATING THERMOSTAT REPLACEMENT  
Many dishmachines comes with integral booster  
STEPS  
tanks to ensure proper temperature of the final rinse. Jackson  
has predominantly used two manufacturers of thermostats,  
EGO and Stemco. These instructions are for use with kit  
06401-003-13-94, which is to replace an EGO rinse regulating  
thermostat with a Stemco brand.  
1. Some models, such as the Tempstar pictured below, will  
require that the thermostat bracket removed from the heater.  
Using a ratchet, extension and 1/2” socket, remove the nuts  
and lock washer holding the bracket on.  
Jackson offers all of the repair parts necessary for  
performing this task.  
The instructions provided here are for maintenance  
personnel only. Unauthorized persons should not attempt any  
of the steps contained in these instructions.  
Warning: many of the instructions and steps  
within this document require the use of tools. Only autho-  
rized personnel should ever perform any maintenance  
procedure on the dishmachine!  
PREPARATION  
1. Power must be secured to the unit at the service  
breaker. Tag or lock out the service breaker to prevent acci-  
dental or unauthorized energizing of the machine.  
2. Ensure that incoming water to the machine is  
secured either by use of a shut-off valve or disconnecting the  
incoming water line.  
Removing the thermostat bracket/heater nuts.  
3. The unit must be drained completely with the drain  
stopper removed (if applicable).  
4. Remove any and all access covers.  
TOOLS REQUIRED  
The following tools may be needed to perform this  
maintenance evolution:  
1. 3/8” Nutdriver  
2. 7/16” Combination Wrench  
3. Needlenose Pliers  
4. Phillipshead Screwdriver  
5. Flathead Screwdriver  
6. Ratchet with 1/2” Socket  
Removing the thermostat bracket.  
TIME REQUIRED  
2. With the thermostat and thermostat bracket safely out of the  
way, use a 7/16” combination wrench to loosen and then  
remove the imperial brass fitting holding the probe in.  
It is estimated that it will take (1) person sixty minutes  
to perform this task, not including all of the items indicated in  
the section entitled “PREPARATION”.  
3. Remove the wires from the old thermostat. It may be nec-  
essary to use the needlenose pliers to accomplish this.  
IMPORTANT NOTES  
4. Remove the thermostat bracket mounting nuts with the  
1. Read these instructions thoroughly before 7/16” nutdriver.  
attempting this maintenance task. Become familiar with the  
parts and what actions need to be taken. This will save time in  
the long run!  
2. These instructions are shown using a Tempstar  
model dishmachine. However the steps provided should work  
for models such as the JP-24 as well.  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
28  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 5: SERVICE PROCEDURES  
RINSE REGULATING THERMOSTAT REPLACEMENT  
Location of the thermostat bracket (JP-24).  
Pulling the thermostat probe and fitting from the well (Tempstar).  
Remove the thermostat bracket mounting nuts with the 3/8”  
nutdriver.  
Removing the wires from the thermostat.  
5. Attach the jumper wires to the wires that you removed from  
the old thermostat.  
Location of the imperial brass fitting (JP-24).  
Attaching the jumper wires.  
Removing the imperial brass fitting (Tempstar).  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
29  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 5: SERVICE PROCEDURES  
RINSE REGULATING THERMOSTAT REPLACEMENT  
9. Note: regardless of the unit this is being done to, the con-  
cept is to ensure that the thermostat cannot come into contact  
with the heater leads or interfere with the placement of any  
covers.  
Sliding imperial fitting onto new thermostat.  
6. Slide the new imperial brass fitting from your kit onto the  
new thermostat.  
What the installed thermostat should look like (Tempstar).  
Putting the new thermostat in the well (Tempstar).  
7. Insert the new thermostat/brass fitting combination into the  
well and tighten down the brass fitting by hand.  
What the installed thermostat should look like (JP-24B).  
Removing the thermostat screws.  
Tightening the brass fitting (Tempstar).  
10. Use the phillipshead screwdriver to remove the attach-  
ment screws on the thermostat for the NORMALLY CLOSED  
and COMMON points.  
8. Use the 7/16” combination wrench to tighten down the  
brass fitting, while also positioning the new thermostat so that  
it does not hang over the heater.  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
30  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 5: SERVICE PROCEDURES  
RINSE REGULATING THERMOSTAT REPLACEMENT  
need to be run on the unit while observing the final rinse tem-  
perature. The thermostat needs to cycle so that the final rinse  
water meets the indicated minimums on the machine data  
plate for every cycle.  
Fitting the jumper into the mounting cup.  
11. Attach the ring ends of the jumpers to the cups/screws  
removed from the thermostat and attach them. The white  
jumper is to be connected to COMMON. The orange and  
white jumper is to be connected to NORMALLY CLOSED.  
Refer to your machine schematic if you have any questions  
regarding this.  
Calibrating the new thermostat.  
SPECIAL NOTES  
Work performed on Jackson dishmachines by unau-  
thorized or unqualified personnel may void the warranty.  
Before beginning this or any other maintenance evolution on  
a unit under warranty, you should contact a certified Jackson  
technician or Jackson Technical Service. You can find a list of  
qualified service agencies in the back of you unit’s installation  
manual.  
SPECIAL PARTS  
Thermostat Replacement Kit: 06401-003-13-94*  
Securing jumpers to the thermostat.  
*The kit contains a thermostat, imperial brass fitting,  
jumper wires and instructions.  
12. Once both wires are attached, ensure that there is no  
excess hanging out where it could become pinched by any  
cover or such.  
13. Replace the heater nuts (if removed) and torque down as  
required per the technical manual. Different models may have  
different torque specifications. Contact Jackson Technical  
Service if there are any questions regarding this.  
AFTER MAINTENANCE ACTIONS  
Once the new thermostat is installed, it will be nece-  
sary to ensure that it operates at the required and appropriate  
ranges. The new thermostat has an adjustment that can be  
turned using a small flathead screwdriver. Several cycles will  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
31  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 6:  
PARTS SECTION  
32  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 6: PARTS SECTION  
CONTROL BOX ASSEMBLY  
28  
2
29  
8
9
1
3
10, 11  
12  
4
5
13  
14  
15  
6
7
30  
16  
17  
18  
19  
26  
27  
20  
21  
22  
23  
24  
25  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
33  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 6: PARTS SECTION  
CONTROL BOX ASSEMBLY (CONTINUED)  
ITEM QTY  
DESCRIPTION  
Control Box Weldment  
Fuse Holder  
Transformer  
Relay  
Relay, 24V, 10A  
Timer  
Inner Panel  
Switch, Magnetic Reed  
Decal, L1, L2, L3  
Ground Lug  
Decal, Ground  
Terminal Block  
Contactor (not used on 300XN/XLT/XS)  
Relay  
Din Rail, 9  
Relay (not used on 300XN/XLT/XS)  
Digital Display  
Light, Yellow  
Decal, Control Box  
Switch, Manual  
Mfg. No.  
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
4
4
1
1
4
1
1
1
05700-002-57-70  
05920-401-03-14  
05950-400-01-35  
05945-301-07-40  
05945-002-63-02  
05945-307-07-93  
05700-002-57-35  
05930-002-36-80  
09905-101-12-66  
05940-200-76-00  
09905-011-86-86  
05940-011-48-27  
05945-109-01-09  
05945-109-02-09  
05700-001-26-97  
05945-109-03-09  
06685-400-04-00  
05945-504-02-90  
09905-002-57-40  
05930-002-63-06  
05945-504-05-90  
05930-002-63-05  
05945-504-03-90  
05930-002-63-04  
05700-002-33-05  
05305-274-13-00  
05311-174-01-00  
05310-374-01-00  
09905-100-75-93  
05700-002-23-03  
05305-173-12-00  
09905-011-47-35  
09905-107-02-12  
05945-304-02-09  
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
*
Light, Blue  
Switch, Cycle  
Light, White  
Switch, Power  
Leg, Control Box  
Screw, 1/4”-20 x 2 3/4” Hex Head Cap  
Washer, 1/4”-20 ID S/S  
Locknut, 1/4”-20 S/S Hex with Nylon Insert  
Decal, Warning-Disconnect Power  
Cover, Top Mount Control Box  
Screw, 10-32 x 3/8” Phillips Truss Head  
Decal, Copper Conductors  
Decal, Line Voltage  
*
*
26  
27  
*
28  
29  
30  
Overload (460 Volt Units Only)  
Associated Hardware:  
Locknut, 10-24 S/S Hex with Nylon Insert  
Screw, 10 x 18-8 x 1” S/S Phillips Pan Head  
Screw, 10 x 18-8 x 3/8” S/S Phillips Pan Head  
Screw, 6 x 18-8 x 3/8” S/S Phillips Pan Head  
Screw, 6-32 x 3/8” Phillips Truss Head  
05310-373-01-00  
05305-002-63-46  
05305-002-63-47  
05305-002-63-49  
05305-171-07-00  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
34  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 6: PARTS SECTION  
HOOD ASSEMBLY  
1
2, 3  
8
4
7
6
5
ITEM QTY  
DESCRIPTION  
Mfg. No.  
1
2
3
4
5
6
7
8
1
2
6
1
8
8
14  
2
Hood, Single Piece Weldment  
Bracket, Cantilever Support  
Wear Button .50 Dia.  
Clamp, Double  
Bolt, 1/4”-20 x 1/2” S/S Hex Head  
Washer, 1/4” I.D. S/S  
05700-002-58-08  
05700-031-88-00  
05700-011-88-01  
05700-002-23-89  
05305-274-02-00  
05311-174-01-00  
05310-374-01-00  
05700-002-72-89  
Locknut, 1/4”-20 S/S Hex with Nylon Insert  
Support, Hood Bolted On  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
35  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 6: PARTS SECTION  
CANTILEVER ARM/DOOR ASSEMBLIES  
2
3
1
10, 11, 12  
13  
4
24, 18  
14  
5
23, 18  
6
9
7
8
15, 16  
17, 18  
19, 11, 21  
20  
19, 11, 12  
22  
Washer, Nylon  
05311-369-03-00  
Bushing  
03120-100-03-00  
Cotter Pin 3/32" x 3/4"  
05315-207-01-00  
Clevis Pin  
05315-700-01-00  
Yoke  
05700-000-75-78  
Nut, 3/8"-16 S/S Hex Locking  
05310-256-04-00  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
36  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 6: PARTS SECTION  
CANTILEVER ARM/DOOR ASSEMBLIES (CONTINUED)  
ITEM QTY  
DESCRIPTION  
Mfg. No.  
1
2
3
4
5
6
7
8
1
2
2
2
2
2
2
4
2
2
4
4
2
2
1
2
1
1
6
2
2
4
2
1
1
1
1
Cantilever Arm  
Spring Pin, 1/4" x 1 1/8"  
Yoke Assembly  
Rod, Spring  
05700-031-50-67  
05315-407-06-00  
05700-000-75-77  
05700-002-29-38  
05340-109-02-00  
05306-956-05-00  
05311-176-02-00  
05310-276-01-00  
05700-011-90-99  
05305-274-23-00  
05311-174-01-00  
05310-374-02-00  
05700-000-85-69  
05340-011-35-00  
05930-111-51-68  
05310-272-02-00  
05700-002-30-88  
05700-002-29-85  
05700-111-33-59  
05305-274-02-00  
05700-000-29-40  
05310-374-01-00  
05700-021-33-39  
05700-002-30-89  
05700-002-29-83  
05700-002-30-87  
05700-002-29-86  
Spring  
Bolt, Cantilever Hanger Eye 3/8"-16  
Washer, 3/8" ID x 7/8" OD S/S  
Nut, 3/8"-16 S/S Hex  
Connector, Cantilever Arm  
Screw, 1/4"-20 x 1 1/2" Long S/S  
Washer, 1/4" Stainless Steel  
Locknut, 1/4"-20 S/S Hex with Nylon Insert Low Profile  
Sleeve, Cantilever Arm  
Plug, Cantilever Arm  
Magnet, Reed Switch  
Locknut, 8-32 S/S Hex with Nylon Insert  
Door, Right Side (Complete Assembly)  
Right Door Weldment with Studs  
Door, Guides  
9
10  
11  
12  
13  
14  
15  
16  
17  
17A  
18  
19  
20  
21  
22  
23  
23A  
24  
24A  
Screw, 1/4"-20 x 1/2" Long S/S  
Spacer, PB Bolt  
Locknut, 1/4"-20 S/S Hex with Nylon Insert  
Door Connector Bracket  
Door, Front (Complete Assembly)  
Door Only, Front  
Door, Left Side (Complete Assembly)  
Door Only, Left Side  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
37  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 6: PARTS SECTION  
FRAME ASSEMBLY  
Locknut, 1/4”-20 S/S Hex with Nylon Insert  
05310-374-02-00  
Front Panel  
05700-002-36-65  
Bolt, 1/4”-20 x 1/2”  
05305-274-02-00  
Frame Weldment  
05700-031-48-01  
Bullet Foot  
05340-108-01-03  
Flanged Bullet Foot  
05340-002-34-86  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
38  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 6: PARTS SECTION  
TUB ASSEMBLY  
2
3
4
5
6
7
8
9
12  
10, 11  
13  
14, 11  
15  
36  
35  
1
3
34  
33  
16  
17  
16  
32, 31  
18  
19, 9  
20  
SEE PAGE ENTITLED  
“WASH MOTORS”  
21  
22 23  
24  
25  
26, 27  
28, 29  
30  
SEE PAGE ENTITLED  
“WASH/RINSE HEATERS”  
* Represents an item not shown.  
Nut, 1/4”-20 Serrated Nut  
05310-011-66-49  
Bracket, Motor Support Weldment  
05700-002-68-31  
Pump Support Adjustable Bracket  
05700-002-20-41  
Pump Support Bracket Complete Assembly  
05700-002-00-46  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
39  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 6: PARTS SECTION  
TUB ASSEMBLY (CONTINUED)  
ITEM QTY  
DESCRIPTION  
Tub Weldment  
Rack Assembly  
Rack Guide  
Bulk Head Plug  
Switch, Dual Float  
Gasket  
Mfg. No.  
1
2
1
1
1
2
1
1
1
4
1
1
1
8
1
1
1
1
2
1
1
1
1
1
4
4
1
1
1
1
4
4
4
1
1
1
1
1
1
05700-002-59-18  
05700-002-01-00  
05700-001-28-19  
04730-609-05-00  
06680-002-68-63  
05700-111-35-03  
05330-400-05-00  
05305-276-10-00  
05700-031-46-00  
05700-001-22-23  
05700-001-22-24  
05310-374-02-00  
05700-021-50-07  
05700-001-25-69  
05700-001-27-55  
05330-400-05-00  
04730-719-01-37  
05700-011-88-24  
05700-021-34-84  
05700-002-00-46  
04730-011-34-90  
05975-111-01-00  
05310-276-01-00  
05311-276-01-00  
05975-205-43-00  
05700-001-16-52  
05975-601-10-15  
05310-373-03-00  
05311-275-01-00  
05310-275-01-00  
05310-373-01-00  
05700-031-47-57  
09905-100-75-93  
06401-003-18-28  
05930-121-71-36  
05310-924-02-05  
05330-011-47-79  
3
4
5
6
7
8
9
O-ring  
Bolt, Hex 3/8”-16 x 1 1/4" Long  
Lower Wash Manifold Weldment  
Suction Strain Weldment  
Suction Strain Bracket  
Locknut, 1/4"-20 with Nylon Insert  
Strainer Weldment  
Wash Overflow Weldment  
Overflow Support Bracket  
O-Ring  
Clamp, Hose 1 5/16” to 2 1/4”  
Discharge Hose  
Nipple  
Pump Support Bracket Assembly  
Clamp, Hose 5 5/8" to 6"  
Connector, 1/2” 90°  
Nut, 3/8"-16 S/S Hex  
Lockwasher 3/8”  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
Fitting, Olflex  
Union, 1/4”  
Clamp, 1/8" Nylon  
Locknut, 6-32 with Nylon Insert  
Lockwasher, 5/16", S/S, Split  
Nut, Hex, 5/16"-18, S/S  
Locknut, 10-24 with Nylon Insert  
Cover, Wash Heater  
Decal, Warning-Disconnect Power  
Kit, Thermostat, Regulating  
Thermostat, High Limit  
Fitting, 1/4" Imperial Brass  
Wash Heater Gasket  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
40  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 6: PARTS SECTION  
STEAM TUB ASSEMBLY  
2
3
25  
5
6
7
8
9
12  
10, 11  
13  
14, 11, 15  
1
3
24  
31  
32  
16  
17  
16  
18  
19  
20  
4
21  
22, 23  
24  
26, 30  
27, 28  
29  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
41  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 6: PARTS SECTION  
STEAM TUB ASSEMBLY (CONTINUED)  
ITEM QTY  
DESCRIPTION  
Tub Weldment  
Rack Assembly  
Rack Guide  
Bulk Head Plug  
See page entitled “Wash Motors”  
Mfg. No.  
1
2
1
1
1
2
1
1
1
4
1
1
1
8
1
1
1
1
2
1
1
1
1
1
4
4
1
1
1
1
1
2
3
1
1
05700-002-79-58  
05700-002-01-00  
05700-001-28-19  
04730-609-05-00  
N/A  
3
4
5
6
7
8
9
Gasket  
O-ring  
05700-111-35-03  
05330-400-05-00  
05305-276-10-00  
05700-031-46-00  
05700-001-22-23  
05700-001-22-24  
05310-374-02-00  
05700-021-50-07  
05700-001-25-69  
05700-001-27-55  
05330-400-05-00  
04730-719-01-37  
05700-011-88-24  
05700-021-34-84  
05700-002-00-46  
04730-011-34-90  
05975-111-01-00  
05310-276-01-00  
05311-276-01-00  
05310-924-02-05  
06680-002-68-63  
05975-601-10-15  
05700-031-47-57  
09905-100-75-93  
05310-373-01-00  
05310-373-03-00  
06401-003-18-56  
05700-002-08-62  
Bolt, Hex 3/8”-16 x 1 1/4" Long  
Lower Wash Manifold Weldment  
Suction Strain Weldment  
Suction Strain Bracket  
Locknut, 1/4"-20 with Nylon Insert  
Strainer Weldment  
Wash Overflow Weldment  
Overflow Support Bracket  
O-Ring  
Clamp, Hose 1 5/16” to 2 1/4”  
Discharge Hose  
Nipple  
Pump Support Bracket Assembly  
Clamp, Hose 5 5/8" to 6"  
Connector, 1/2” 90°  
Nut, 3/8"-16 S/S Hex  
Lockwasher 3/8”  
Fitting, 1/4" Imperial Brass  
Switch, Dual Float  
Clamp, 1/8" Nylon  
Cover, Wash Heater  
Decal, Warning-Disconnect Power  
Locknut, 10-24 with Nylon Insert  
Locknut, 6-32 with Nylon Insert  
Kit, Thermostat, Regulating  
Steam Coil Assembly  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
42  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 6: PARTS SECTION  
RINSE TANK ASSEMBLY (300X)  
2, 3  
5
4
6
10  
1
11  
7, 8  
9
12  
SEE PAGE ENTITLED  
“WASH/RINSE HEATERS”.  
ITEM QTY  
DESCRIPTION  
Mfg. No.  
1
2
3
4
5
6
7
8
9
1
2
2
1
1
6
4
4
1
1
Booster Tank Weldment  
Locknut, 10-24 with Nylon Insert  
Washer, #10 S/S Flat  
Decal, Warning - Disconnect Power  
Booster Tank Cover Weldment  
Nut, Hex, 5/16"-18  
Locknut, 1/4"-20 with Nylon Insert  
Washer, 1/4" ID, S/S, Flat  
Thermostat, Rinse  
05700-001-22-02  
05310-373-01-00  
05311-173-01-00  
09905-100-75-93  
05700-001-29-30  
05310-275-01-00  
05310-374-01-00  
05311-174-01-00  
05930-510-03-79  
06401-003-13-94  
Kit, Thermostat Replacement  
*The kit contains a thermostat, imperial brass fitting, jumper wires and instructions.  
10  
11  
12  
6
1
1
Washer, 5/16” I.D.  
Gasket, Rinse Heater  
Fitting, 1/4" Imperial Brass  
05311-175-01-00  
05330-200-02-70  
05310-924-02-05  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
43  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 6: PARTS SECTION  
THERMOSTATS / WASH HEATERS / RINSE HEATERS  
To order the thermostats:  
Thermostat, High Limit  
Kit, Thermostat, Wash Tank  
05930-011-49-43  
06401-140-00-32  
The 300X models covered in this manual come supplied with various heaters, depending on the characteristics of the machine. To  
ensure that you order the correct heater for the model you are servicing, please refer to the following table:  
40°F Rise  
70°F Rise  
Model  
Volts  
Hz  
Phase  
Wash Heater  
Rinse Heater (12 KW)  
Rinse Heater (14 KW)  
300X  
300X  
300X  
300X  
300X  
300X  
300X  
300X  
300X  
300X  
300X  
300X  
208  
208  
208  
208  
230  
230  
230  
230  
380  
415  
440  
460  
50  
50  
60  
60  
50  
50  
60  
60  
50  
50  
50  
60  
1
3
1
3
1
3
1
3
3
3
3
3
04540-121-47-39  
04540-121-47-39  
04540-121-47-39  
04540-121-47-39  
04540-121-47-39  
04540-121-47-39  
04540-121-47-39  
04540-121-47-39  
04540-002-44-31  
04540-002-43-09  
04540-121-65-99  
04540-121-65-99  
04540-121-47-40  
04540-121-47-40  
04540-121-47-40  
04540-121-47-40  
04540-121-47-40  
04540-121-47-40  
04540-121-47-40  
04540-121-47-40  
04540-002-44-32  
04540-002-43-10  
04540-100-01-15  
04540-100-01-15  
04540-121-63-38  
04540-121-63-38  
04540-121-63-38  
04540-121-63-38  
04540-121-63-38  
04540-121-63-38  
04540-121-63-38  
04540-121-63-38  
04540-121-63-38  
04540-002-77-24  
04540-121-63-39  
04540-121-63-39  
300XN/XLT  
300XN/XLT  
300XN/XLT  
300XN/XLT  
300XN/XLT  
300XN/XLT  
300XN/XLT  
300XN/XLT  
300XN/XLT  
300XN/XLT  
300XN/XLT  
300XN/XLT  
208  
208  
208  
208  
230  
230  
230  
230  
380  
415  
440  
460  
50  
50  
60  
60  
50  
50  
60  
60  
50  
50  
50  
60  
1
3
1
3
1
3
1
3
3
3
3
3
04540-121-47-39  
04540-121-47-39  
04540-121-47-39  
04540-121-47-39  
04540-121-47-39  
04540-121-47-39  
04540-121-47-39  
04540-121-47-39  
04540-002-44-31  
04540-002-43-09  
04540-121-65-99  
04540-121-65-99  
NOTE: THE 300XS is heated via steam coils and therefore has no electrical heaters.  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
44  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 6: PARTS SECTION  
WASH PUMP EXPLODED VIEW  
* Previous models used a flat gas-  
ket. O-ring seal can be replaced  
with flat gasket. Flat gasket must be  
replaced with flat gasket only.  
12  
11  
** Apply red Loc-Tite adhesive to  
threads before installation into  
volute housing. Tighten using 3/16”  
allen wrench.  
8
6** 7  
*4  
Replacement motors are avail-  
able for purchase. Contact  
Jackson directly to ensure that  
you order the correct motor for  
your model.  
2
1
10  
9
5
3
ITEM QTY  
DESCRIPTION  
Mfg. No.  
1
2
3
4
4
5
6
7
8
9
10  
11  
12  
2
1
1
1
1
1
4
4
4
1
1
1
2
Pipe Plug, 1/4” NPT, Brass  
Volute (only available as an assembly)  
Impeller, Stainless  
O-ring, Housing Seal  
Flat Gasket  
Pump Seal  
Stud, Socket Head 3/8”-16 x 1 1/2”  
Nut, Hex, 3/8”-16 S/S  
Cap Screw, 3/8”-16 x 1-1/4”, S/S  
Bracket, Motor to Pump  
Slinger, Pump Shaft  
Shaft Adapter/Connector  
Allen Head Setscrew, 1/4”-20 x 1/4”  
04730-209-01-00  
N/A  
05700-002-06-19  
N/A  
05330-002-00-31  
05330-002-06-21  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
45  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 6: PARTS SECTION  
WASH MOTORS  
The 300X models covered in this manual come supplied with various wash motor assemblies (a wash motor assembly  
includes the wash motor and the pump end), depending on the characteristics of the machine. To ensure that you order the  
correct wash motor assembly for the model you are servicing, please refer to the following table:  
Important note: When servicing a wash  
motor, it is important to refer to the wiring  
schematic found on the motor, to ensure that  
the motor is wired correctly. Different manu-  
facturers of motors may not use the same  
wire color codes and therefore, your new  
motor, which may have been built by some-  
one different than who built your original  
motor, may not connect using the same wires.  
Always refer to the wiring diagrams on the  
motor you are installing. If the motor you are  
installing has had the schematic removed,  
contact Jackson MSC immediately for techni-  
cal support.  
Model  
Volts  
Hz  
Phase  
Wash Motor Assembly  
300X  
300X  
300X  
300X  
300X  
300X  
300X  
300X  
300X  
300X  
300X  
300X  
208  
208  
208  
208  
230  
230  
230  
230  
380  
415  
440  
460  
50  
50  
60  
60  
50  
50  
60  
60  
50  
50  
50  
60  
1
3
1
3
1
3
1
3
3
3
3
3
06105-002-19-87  
06105-002-19-87  
06105-121-35-18  
06105-121-35-18  
06105-002-19-87  
06105-002-19-87  
06105-121-35-18  
06105-121-35-18  
06105-002-41-24  
06105-002-41-24  
06105-002-41-24  
06105-121-64-21  
300XN  
300XN  
300XN  
300XN  
300XN  
300XN  
300XN  
300XN  
300XN  
300XN  
300XN  
300XN  
208  
208  
208  
208  
230  
230  
230  
230  
380  
415  
440  
460  
50  
50  
60  
60  
50  
50  
60  
60  
50  
50  
50  
60  
1
3
1
3
1
3
1
3
3
3
3
3
06105-002-19-87  
06105-002-19-87  
06105-121-35-18  
06105-121-35-18  
06105-002-19-87  
06105-002-19-87  
06105-121-35-18  
06105-121-35-18  
06105-002-41-24  
06105-002-41-24  
06105-002-41-24  
06105-121-64-21  
300XLT  
300XLT  
300XLT  
300XLT  
300XLT  
300XLT  
300XLT  
300XLT  
300XLT  
300XLT  
300XLT  
300XLT  
208  
208  
208  
208  
230  
230  
230  
230  
380  
415  
440  
460  
50  
50  
60  
60  
50  
50  
60  
60  
50  
50  
50  
60  
1
3
1
3
1
3
1
3
3
3
3
3
06105-002-19-87  
06105-002-19-87  
06105-121-35-18  
06105-121-35-18  
06105-002-19-87  
06105-002-19-87  
06105-121-35-18  
06105-121-35-18  
06105-002-41-24  
06105-002-41-24  
06105-002-41-24  
06105-121-64-21  
300XS  
300XS  
300XS  
300XS  
300XS  
300XS  
208  
230  
208  
230  
380  
460  
60  
60  
60  
60  
50  
60  
1
1
3
3
3
3
06105-121-35-18  
06105-121-35-18  
06105-121-35-18  
06105-121-35-18  
06105-002-41-24  
06105-121-64-21  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
46  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 6: PARTS SECTION  
INCOMING PLUMBING  
7
9
4
6
10  
8
3
4
5
4
2
1
WATER PRESSURE REGULATOR KIT  
(WPRK) OPTION  
Water Hammer Arrestor, 1/2" NPT  
06685-100-05-00  
11  
10  
14  
4
15  
Close Nipple, 1/2”  
04730-207-15-00  
16  
13  
15  
17  
Tee, 1/2” x 1/2” x 1/2”  
04730-211-27-00  
12  
When servicing plumbing components, take care not to damage the threads of each individual item. Damaged threads can  
cause leaks and loss of pressure, which could adversely effect the performance of the 300X dishmachine. It is strongly rec-  
ommended that teflon thread tape, used in conservative amounts, be applied to threads when joining components together. It  
is not advised to use thread sealing compounds, sometimes referred to as “pipe dope”. Compounds can be ejected from the  
threads during the tightening process and become lodged in key components, thereby rendering them useless. Some of the  
components include the solenoid valve and the pressure gauge isolation ball valve.  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
47  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 6: PARTS SECTION  
INCOMING PLUMBING (CONTINUED)  
ITEM QTY  
DESCRIPTION  
Mfg. No.  
1
2
3
4
5
6
7
8
2
1
1
4
1
1
1
1
1
2
1
1
1
1
2
1
1
Locknut, 1/4"-20 with Nylon Insert  
Bracket, Plumbing Support  
Water Pressure Regulator, 1/2" NPT  
Adapter, 1/2” MNPT x 1/2” FTG  
Tee, Brass, 1/2" NPT x 1/2" NPT x 1/4" NPT  
Valve, Ball, 1/4" NPT  
Gauge, Pressure, 0-100 PSI  
Valve, Solenoid, 1/2" NPT 24V  
Elbow, 1/2" NPT, Brass, Street  
Union, 1/2" NPT, Brass  
Tube, Copper, 1/2" x 38 1/4” Long  
Elbow, 1/2" - 90°, CU to CU  
Tube, Copper, 1/2" x 1 3/4" Long  
Elbow, 1/2" NPT, 90°, Brass  
Adapter, 1/2" Male  
05310-374-01-00  
05700-002-64-28  
04820-100-04-07  
04730-011-59-53  
04730-411-25-01  
04810-011-72-67  
06685-111-88-34  
04810-100-59-00  
04730-206-08-00  
04730-412-05-01  
05700-002-62-28  
04730-406-01-01  
05700-002-62-29  
04730-011-42-96  
04730-401-03-01  
05700-002-21-30  
04730-002-56-27  
9
10  
11  
12  
13  
14  
15  
16  
17  
Tube, Copper, 1/2" x 3 1/8" Long  
Bushing, Hex 3/4”  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
48  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 6: PARTS SECTION  
OUTLET PLUMBING  
4
6
1
2
5
3
7
8
10  
9
11  
12  
ITEM QTY  
DESCRIPTION  
Vacuum Breaker, 1/2”  
Adapter, 1/2” MNPT x 1/2” FTG  
Union, 1/2" NPT, Brass  
Plug, 1/8” NPT  
Union, 1/4”  
Rinse Injector  
Gasket, Rinse  
Tube, Copper, 1/2" x 32 3/4" Long  
Adapter, 1/2" Male  
Mfg. No.  
1
1
1
1
3
1
1
1
1
3
1
1
1
04820-003-06-13  
04730-011-59-53  
04730-412-05-01  
04730-209-07-37  
05700-001-16-52  
05700-002-63-03  
05330-111-42-81  
05700-002-62-29  
04730-401-03-01  
04730-011-42-96  
05700-002-62-29  
04730-002-56-27  
2
3
4
5
6
7
8
9
10  
11  
12  
Elbow, 1/2" NPT, 90°, Brass  
Tube, Copper, 1/2" x 2 3/4" Long  
Bushing, Hex 3/4”  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
49  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 6: PARTS SECTION  
300XN & 300XS INCOMING PLUMBING ASSEMBLY  
1
6
11  
3
7
9
10  
2
14  
15  
16  
17  
8
6
4
3
5
6
12  
13  
LITEM QTY  
DESCRIPTION  
Vacuum Breaker, 1/2”  
Elbow, 1/2" NPT, Brass, Street  
Adapter, 1/2" Male  
Tube, Copper, 1/2" x 3” Long  
Union, 1/2" NPT, Brass  
Adapter, 1/2” MNPT x 1/2” FTG  
Mfg. No.  
1
1
1
2
1
1
1
1
1
1
1
1
2
1
3
1
1
1
04820-003-06-13  
04730-206-08-00  
04730-401-03-01  
05700-001-05-21  
04730-412-05-01  
04730-011-59-53  
04810-100-59-00  
04730-411-25-01  
06685-111-88-34  
04810-011-72-67  
04820-100-04-07  
05310-374-01-00  
05700-002-64-28  
04730-209-07-37  
05700-001-16-52  
05700-002-63-03  
05330-111-42-81  
2
3
4
5
6
7
8
9
Valve, Solenoid, 1/2" NPT 24V  
Tee, Brass, 1/2" NPT x 1/2" NPT x 1/4" NPT  
Gauge, Pressure, 0-100 PSI  
Valve, Ball, 1/4" NPT  
Water Pressure Regulator, 1/2" NPT  
Locknut, 1/4"-20 with Nylon Insert  
Bracket, Plumbing Support  
Plug, 1/8” NPT  
Union, 1/4”  
Rinse Injector  
Gasket, Rinse  
10  
11  
12  
13  
14  
16  
15  
17  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
50  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 6: PARTS SECTION  
RINSE SOLENOID VALVE & VACUUM BREAKER REPAIR PARTS KITS  
Screw  
Data Plate  
Cap Screw  
Coil & Housing  
Data Plate  
Valve Bonnet  
Spring & Plunger Kit  
06401-003-07-40  
Cap  
Spring position is moved  
for clarity.  
Goes below the plunger.  
O-Ring & Diaphragm  
06401-003-07-41  
Cap Retainer  
Diaphragm  
Retainer  
O-Ring  
Plunger  
Body  
Components of  
Repair Kit  
06401-003-06-23  
Screen  
Retainer  
Mesh Screen  
Valve Body  
Complete 110 Volt Solenoid Valve Assembly, 1/2”  
Complete Vacuum Breaker Assembly, 1/2” NPT  
04810-100-12-18  
04820-003-06-13  
Coil & Housing only, 1/2”  
06401-003-07-43  
Complete 220 Volt Solenoid Valve Assembly, 1/2”  
04810-100-09-18  
Coil & Housing only, 1/2”  
06401-003-07-44  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
51  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 6: PARTS SECTION  
300XS INCOMING STEAM PLUMBING ASSEMBLIES  
To order this complete assembly, use part number:  
05700-002-01-55  
Union, 3/4’’ NPT, Black Iron  
04730-912-01-01  
Bushing, Reducing, 3/4’’ to 1/2’’  
04730-911-02-34  
Steam Trap, 3/4” NPT F&T  
06680-500-02-77  
Elbow, 3/4” Street  
04730-011-87-37  
Nipple, Close, 3/4’’ NPT, Black Iron  
04730-907-01-00  
Bushing, Reducing, 3/4’’ to 1/2’’  
04730-911-02-34  
To order this complete assembly, use part number:  
05700-002-64-95  
Elbow, 3/4” Street  
04730-011-87-37  
Union, 3/4’’ NPT, Black Iron  
2 per assembly  
04730-912-01-00  
3/4” NPT Black Iron Pipe  
05700-002-20-83  
Solenoid Valve, Steam Plumbing, 220V  
04820-100-26-34  
Bracket, Steam Plumbing Support  
05700-002-01-63  
Y-Strainer, 3/4” NPT Black Iron  
04730-217-01-32  
Gate Valve, 3/4” NPT  
04820-100-19-00  
Elbow, 90° 3/4” NPT Black Iron  
04730-906-10-34  
Nipple, Close, 3/4’’ NPT, Black Iron  
4 per Assembly  
04730-907-01-00  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
52  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 6: PARTS SECTION  
COIL ASSEMBLY (300XS)  
Complete Coil Assembly  
05700-002-08-62  
Stand C, Coil Support  
05700-002-08-52  
Coil Weldment  
05700-021-41-38  
Stand D, Coil Support  
05700-002-08-53  
Stand B, Coil Support  
05700-002-08-51  
Stand A, Coil Support  
05700-002-08-50  
Gasket, Coil  
4 per assembly  
05700-001-17-86  
Washer, Coil  
2 per assembly  
05700-001-17-87  
Adapter, Coil Nut  
2 per assembly  
05700-011-17-85  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
53  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 6: PARTS SECTION  
WASH & RINSE ARM/MANIFOLD ASSEMBLIES  
11  
10  
18  
13  
10  
16  
12  
15  
14  
Rinse Injector Weldment  
1 per machine  
10  
05700-002-63-03  
15  
Plug, 1/8” NPT, Brass  
3 per Rinse Injector  
04730-209-07-37  
10  
DETAIL “A”  
FINAL RINSE ARMS & MANIFOLD  
Rinse Injector Gasket  
2 per machine  
05330-111-42-81  
2, 3, 4  
5
1
9, 17  
6, 10  
7
9
21, 8  
5
17  
21  
2, 3, 19  
DETAIL “B”  
WASH ARMS & MANIFOLD  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
54  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 6: PARTS SECTION  
WASH & RINSE ARM/MANIFOLD ASSEMBLIES (CONTINUED)  
ITEM QTY  
DESCRIPTION  
Mfg. No.  
1
2
3
4
5
6
7
8
1
4
4
4
2
1
1
2
2
5
2
1
2
1
1
2
1
2
1
1
1
1
15  
20  
1
2
2
1
Upper Manifold  
Nut, 3/8"-16 S/S Hex  
Lockwasher 3/8”  
Bolt, Hex 3/8”-16 x 7/8" Long  
O Ring  
Positioning Bracket, Manifold Tube  
Tube, Wash Manifold  
Gasket, Manifold  
05700-031-34-82  
05310-276-01-00  
05311-276-01-00  
05306-011-36-95  
05330-111-35-15  
05700-011-34-63  
05700-131-15-07  
05700-111-35-03  
05700-021-35-93  
05310-374-01-00  
05700-002-58-09  
05340-112-01-11  
05330-011-42-10  
05700-021-33-84  
05700-031-49-58  
04730-609-04-00  
03120-002-72-24  
05700-021-35-97  
05700-011-35-94  
05700-011-35-96  
05700-011-35-95  
05340-011-37-81  
03120-100-02-00  
03120-011-37-82  
05700-021-47-61  
05305-276-10-00  
05330-002-60-69  
05700-031-46-00  
9
10  
*
Wash Arm  
Locknut, 1/4"-20 S/S Hex with Nylon Insert  
Rinse Arm Assembly  
Clip, Retaining, Rinse Head Bushing  
Rinse Arm Washer  
Bushing, Rinse Head  
Rinse Arm  
Plug, Rinse Arm, S/S  
Bearing, Rinse  
Bearing Assembly  
Hub Nut  
Hub Bushing  
Hub Spindle  
Ring, Retainer  
11  
12  
13  
14  
15  
16  
17  
17a  
17b  
17c  
17d  
17e  
17f  
18  
19  
20*  
21  
3/16" Stainless Steel Ball  
1/8" Stainless Steel Ball  
Rinse Manifold Weldment  
Bolt, Hex 3/8”-16 x 1 1/4" Long  
O-Ring  
Lower Wash Manifold  
9
17c  
EXPLODED VIEW OF  
ITEM 17  
17a  
17b  
17f  
17d  
17e  
1 or 21  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
55  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 6: PARTS SECTION  
SAFETY DOOR INTERLOCK (SDI) OPTION  
Safety Door Interlock Box Bottom  
Safety Door Interlock Box Cover  
05700-001-21-27  
05700-001-21-26  
Other Safety Door Interlock (SDI) components (not shown):  
Pipe Clamp (found on the side of the machine)  
Solenoid, Electrical Interlock Option  
Relay  
05700-000-35-05  
04810-100-61-33  
05945-111-47-51  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
56  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 6: PARTS SECTION  
EXHAUST FAN CONTROL OPTION  
2” Din Rail  
05700-002-36-09  
Delay Timer  
05945-011-65-44  
Terminal Board  
05940-011-84-41  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
57  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 6: PARTS SECTION  
FALSE PANEL INSTALLATION  
Left & Front False Panel  
Weldment  
Rack rail removed & reposi-  
tioned for a corner operation.  
05700-002-75-52  
Right False Panel Weldment  
(Use with Overflow Tube Lifter)  
05700-002-98-85  
Left & Front False Panel Kit  
05700-002-75-59  
Right False Panel Kit  
(Use with Overflow Tube Lifter)  
05700-002-98-96  
False panel positioned in unit.  
1. Loosen the rack assembly from the unit.  
2. False panel will mount to the rack; inside the dishmachine.  
3. Position panel in unit on side to be closed.  
4. Hold panel against side of dishmachine and push up.  
5. Panel will clip inside the unit under the edge of the hood.  
6. Holes in false panel willl ine up with rack assembly holes.  
7. Re-install screws for rack assembly which will secure false panel  
to unit.  
Insert this  
side first.  
8. Re-assemble the rack track in an “L” shape for a corner opera-  
tion.  
Bottom of side panel.  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
58  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 6: PARTS SECTION  
DRAIN QUENCH ASSEMBLY  
Elbow, 1-1/2” 90° Street  
04730-206-32-00  
Drain Quench  
Assembly  
06401-002-59-52  
Nipple, 1-1/2” NPT  
04730-207-40-00  
Modified Compression  
Fitting  
05700-001-16-52  
Lid, Drain Quench  
05700-002-67-16  
Thermostat  
05930-003-13-65  
Solenoid Valve  
04810-100-09-18  
Reducer, 1-1/2” x 1/4”  
04730-002-55-76  
To Dishmachine Drain  
To Cold Water Supply  
Tee, 1-1/2” x 1-1/2” x 1-1/2”  
04730-011-69-93  
Box, Drain Quench  
05700-002-69-96  
Valve, Check, 1/2”  
(Not Shown)  
Reducer, 1-1/2” to 1/2”  
04730-002-55-75  
Nipple, Close, 1/2” NPT  
(Not Shown)  
04820-002-55-77  
04730-207-15-00  
From the existing drain, attach the two additional Tees using the 1-1/2” NPT Close Nipples. Tighten the Reducers into the Tees  
as shown above. Attach the Modified Compression Fitting into the 1-1/2” to 1/4” Reducer. Position the bulb of the thermostat  
so that it rests approximately 1/4” from the bottom of the Tee. Tighten the Modified Compression Fitting as required. Attach to  
the incoming cold water line. Use pipe dope or thread tape as required to prevent any leaks.  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
59  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 7:  
ELECTRICAL SCHEMATICS  
60  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 7: ELECTRICAL SCHEMATICS  
300X/300XN/300XLT 208-230 VOLT - 50/60 HERTZ - SINGLE & THREE PHASE  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
61  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 7: ELECTRICAL SCHEMATICS  
300X/300XN/300XLT 380-440-460 VOLT - 50/60 HERTZ - THREE PHASE  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
62  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 7: ELECTRICAL SCHEMATICS  
300X/300XN/300XLT 415 VOLT - 50/60 HERTZ - THREE PHASE  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
63  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 7: ELECTRICAL SCHEMATICS  
300X/300XN/300XLT 208-230-380-460 VOLT - 50/60 HERTZ - SINGLE & THREE PHASE  
300X Series Technical Manual 7610-002-64-22  
Issued: 07-26-2006 Revised: N/A  
64  
Download from Www.Somanuals.com. All Manuals Search And Download.  

Ingersoll Rand Automobile Parts 650963 XXX B User Manual
Intel Personal Computer ESM 2740 User Manual
Jotul Indoor Fireplace GZ 550 DV II User Manual
JVC Speaker SX WD10 User Manual
Kawasaki Impact Driver 840150 User Manual
Kenwood Stereo Amplifier KAC 6104D User Manual
Kidde Carbon Monoxide Alarm KN COB ICB CA User Manual
KitchenAid Microwave Oven KBHS109SSS04 User Manual
Knoll Systems Stereo System MR64 User Manual
Kompernass Hot Beverage Maker KH 1026 User Manual