JAI Security Camera TM TMC 4200CL User Manual

TM/TMC-4200CL Series Progressive Scan Cameras  
O p e r a t i o n M a n u a l  
10393  
Rev. B  
I m a g i n g P r o d u c t s  
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iii  
Notice Page  
Notice  
The material contained in this manual consists of information that is proprietary to JAI PULNiX, Inc., and may only be used  
by the purchasers of the product. JAI PULNiX, Inc. makes no warranty for the use of its product and assumes no responsibility  
for any errors which may appear or for damages resulting from the use of the information contained herein. JAI PULNiX, Inc.  
reserves the right to make changes without notice.  
Microsoft, Windows XP, Windows 2000, Windows 98, Windows 95, Windows NT, and Windows Explorer are either regis-  
tered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries.  
Warranty  
All of our solid-state cameras sold in North America have a full three-year warranty. Those sold elsewhere have a full one-  
year warranty. If any such product proves defective during the warranty period, JAI PULNiX, Inc. will repair the defective  
product without charge for parts and labor or will provide a replacement in exchange for the defective product. This warranty  
shall not apply to any damage, defect or failure caused by improper use or inadequate maintenance.  
Certifications  
CE Compliance  
The TM-4200CL series of cameras has been certified to conform to the requirements of Council Directive 89/336/EC for elec-  
tromagnetic compatibility and to comply with the following European Standards:  
Immunity: EN50082-2/1997  
Emissions: CISPR22: 1997/EN55011: 1998 Class B  
All PULNiX products bearing the CE mark have been declared to be in conformance with the applicable EEC Council Direc-  
tives. However, certain factory-installed options or customer-requested modifications may compromise electromagnetic com-  
patibility and affect CE compliance. Please note that the use of interconnect cables that are not properly grounded and shielded  
may affect CE compliance.  
Contact PULNiX Applications Engineering Department for further information regarding CE compliance.  
FCC  
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the  
FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is  
operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not  
installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Oper-  
ation of this equipment in a residential area may cause harmful interference, in which case the user will be required to correct  
the interference at his own expense.  
WARNING  
Changes or modifications to this unit not expressly approved by the party responsible for  
FCC compliance could void the user’s authority to operate the equipment.  
TM-4200CL Operation Manual  
JAI PULNiX, Inc.  
625 River Oaks Parkway  
San Jose, CA 95134  
Tel:(408) 383-0300  
Tel:(800) 445-5444  
Fax:(408) 383-0301  
ED  
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FILE #  
ISO-9001  
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A3942  
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JAI PULNiX, INC.  
TM-4200CL Series Progressive Scan Camera  
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Page v  
Table of Contents  
Table of Contents  
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Page vi  
Table of Contents  
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Page vii  
List of Figures  
List of Figures  
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Page x  
List of Tables  
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January 24, 2007  
Dual-Tap TM-4200CL AccuPiXEL  
Series  
Camera-Control Software  
Operation Manual  
TM-4200CL series.  
1 Software Use and Installation Introduction  
The Dual-Tap AccuPiXEL series cameras are high-resolution, progressive scan cameras with JAI  
PULNiX-proprietary LUT control and other excellent features. The software for these cameras was  
developed to function as standard software for the entire Dual-Tap AccuPiXEL series, and can open  
either the RS-232 serial port (COM) or Camera Link. Camera Link users must physically install the  
Camera Link frame grabber board into the PC. They must also install the Camera Link API  
(clserXXX.dll) software. These cameras are specially designed to capture images in progressive scan  
(non-interlace) format, producing a full frame of electronic shutter images, as well as normal images.  
Although this software works with all AccuPiXEL cameras, the interface for the TM-4200CL series  
appears different from other cameras compatible with this same software, and has various capabilities,  
depending on the camera model the software is accessing. The TM-4200CL series software is therefore,  
specifically documented in this section  
1.1 Software Installation  
Following are the instructions to install the Dual-Tap AccuPiXEL series camera-control software on a  
PC.  
1.1.1 Before Installing the Dual-Tap AccuPiXEL Series Camera-Control  
Software  
Please note the following requirements.  
Your computer must be running Microsoft Windows NT 4.0, Windows 2000, or Windows XP.  
The software requires one available communication port that is not in conflict with other peripher-  
als such as the mouse or modem.  
Installation of the software requires 2.4 MB of free space in your PC hard disk.  
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Software Use and Installation Introduction  
1.1.2 Installing the Software  
To install the Dual-Tap AccuPiXEL series camera-control software, obtain the software from the JAI  
web site and run “Setup.exe.” The installer will direct you to install the application code.  
If dual tap software is already installed on your computer, uninstall the software using the steps in the  
Uninstall section.  
Note: The link to the frame grabber must be configured after the new software installation. The  
program asks for the location.  
2. Click the Support link  
3. Click the Software Downloads link under the Customer Support menu  
4. Select the camera model number by clicking in the option button.  
5. Select either Open or Save on the install dialog box  
Note:The file is compressed, and uses the decompression program installed on your  
computer. WinZip is used in this example.Windows XP has an unzip capability as part of  
the operating system.  
6. Open the file.  
7. Double click on the Setup icon.  
- It is not necessary to decompress the DualTapAccuPiXEL.CAB file  
FIGURE 1. Setup installs Dual Tap AccuPIXel v 2.5.0  
8. Follow the Setup instructions.  
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Software Use and Installation Introduction  
FIGURE 2. AccuPIXel Setup screen  
Note: Change the installation directory if desired.  
FIGURE 3. Follow the installation directions  
1.1.3 Installing the Camera Link API DLL (clserXXX.dll)  
To install the Camera Link control software with frame grabber software, please consult the frame  
grabber company or JAI PULNiX.  
1.1.4 Running Dual Tap AccuPiXEL  
Click Start=>All Programs=>DualTapAccuPiXEL=>DualTapAccuPiXEL to run the software  
The Dual Tap software fails to start if the frame grabber .dll is missing. This may happen because the  
link to the .dll is lost, if the previous version of dual tap software was uninstalled, or if a frame grabber  
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Software Use and Installation Introduction  
has not been installed. If JAI Cam-2-Net software is being used and was installed with the default  
pathway, the screen grabber is located at C:\CameraLink. If necessary use the Window Search feature to  
find the needed dll file. Probably the most effective search is to look for the .dll extension. Copy the  
extension and paste it in the required location.  
FIGURE 4. The screen grabber has an essential .dll file.  
1.1.5 Uninstalling the Software  
To uninstall the Dual-Tap AccuPiXEL series camera-control software from the control panel, follow the  
steps below.  
1. Open “Add or Remove Programs” in the control panel.  
2. Select Dual Tap AccuPiXEL from the lists of the installed software.  
3. Click the Change or Remove button.  
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Software Use and Installation Introduction  
FIGURE 5. “Add or Remove Programs” utility uninstalls older software.  
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TM/TMC-4200CL Camera  
2 TM/TMC-4200CL Camera  
FIGURE 6. Back of the TM/TMC 4200CL  
CAMERA LINK  
POWER  
VIDEO  
The camera must have all cables properly connected and any required adapters installed and configured  
to allow the software to perform the operations on the interface.  
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Graphical User Interface  
3 Graphical User Interface  
3.1 GUI Features  
The following is a list of camera functions that PC serial commands control. The Dual-Tap AccuPiXEL  
series Camera Link cameras use differential serial communication through the Camera Link connector  
on the rear panel of the camera. The interface shown here is for the TM/TMC 4200 CL cameras.  
FIGURE 7. Main DualTap AccuPiXEL Window  
Exposure Control  
- Continuous  
- Trigger  
- Shutter Speed  
- Expo(Lines)  
Scan  
- Area  
- Mode  
Gain Control  
- Master Gain  
- R Fine Gain  
- R Auto Gain check  
box  
Offset Voltage  
- Master Offset  
- R Fine Offset  
- R Auto Offset  
Taps  
Video Depth  
Image Pre-processing  
Control Signals  
Trigger  
LUT  
- Linear  
- Gamma  
- Knee  
Production  
Report  
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Graphical User Interface  
3.2 Using the CamLink Mode  
When CamLink mode is selected, the camera searches for the DLL to the frame grabber. Click the  
GO button. Choose the dll for the desired frame grabber.  
FIGURE 8. Setting up CamLink  
FIGURE 9. Choose the desired frame driver .dll  
If the frame grabber that corresponds to the dll is not present, an error message displays.  
FIGURE 10. An error message appears if the .dll application is missing.  
Click Start=>All Programs=>DualTapAccuPiXEL=>DualTapAccuPiXEL to open the Dual Tap  
software.  
3.2.1 GigE Mode  
GigE mode is not supported for the CL camera.  
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Graphical User Interface  
3.3 Operating The Control Software  
3.3.1 Check Current Camera Setting  
Click the “Report” button to get the current camera setting from the camera. The Report button also  
queries for the camera’s current settings and refreshes the screen. To read the detailed report, refer to  
the Table 8 on page 51 for existing codes.  
FIGURE 11. The report frame is near the bottom of the window.  
3.3.2 Exposure Control  
The TM-4200CL exposure control allows you to select Continuous or Trigger modes using the  
appropriate option button. Notice that Continuous and Trigger mode offer slightly different menus.  
3.3.2 (a) Shutter Speed  
The Shutter Time drop-down list box allows you to select the specific shutter speed for manual shutter  
and Async shutter. Manual shutter speed 0 is no shutter mode; Async shutter speed 0 is Async No  
Shutter mode; Async shutter speed 1~8 is Async preset shutter mode; Async shutter speed 9 is Async  
no delay shutter mode (pulse width control). For detailed information, please see “Electronic Shutter”  
FIGURE 12. Continuous mode operates the shutter from the camera settings.  
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Graphical User Interface  
FIGURE 13. Trigger mode uses a manual or sensor command to operate the shutter.  
FIGURE 14. To use Programmable shutter speed, select Programmable:  
3.3.2 (b) Expo (lines)  
The Expo (lines) selection of the Exposure Control frame determines how long the shutter remains  
open, since a certain amount of time is allotted to expose each line. A minimum of one line of pixels  
must be exposed. The maximum number of lines is 2079 in Trigger mode. Continual mode is limited to  
the size of the frame. Enter the number of lines desired either by clicking on the arrows in the interface,  
or by inputting a number directly into the box beside the “Expo (lines)” box.  
3.3.2 (c) Scan Area  
Changing the scan area affects the image resolution. If desired, the size of the scan area can be selected  
from the drop-down list box. When the Scan Area setting is used to designate the number of lines, the  
rest of the Exposure Control frame is disabled.  
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Graphical User Interface  
FIGURE 15. The Scan Area drop down box.  
Scan area can vary from a, b, c, or d, to Programmable, various Zoom levels, and more.  
FIGURE 16. Enter the starting line number for a programmable scan.  
FIGURE 17. Click the Apply button after programming the scan.  
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Graphical User Interface  
3.3.3 Gain Control  
3.3.3 (a) Gain  
Gain controls the brightness of an image. If the gain number is increased, (for example, 1000 to 2000)  
the image becomes brighter. If the gain number is decreased, the image becomes dimmer. The Gain  
Control box allows you to change the Gain value.  
When R Auto Gain is checked the camera automatically sets the gain. While the camera is setting the  
gain the user interface is disabled. Once the gain is set the checkbox clears. Be careful not to send other  
configuration commands during this process because the camera may not receive the commands.  
FIGURE 18. Gain is being set if the R Auto Gain box appears checked.  
3.3.4 Offset Voltage  
Offset is changed by raising on lowering the number in the “Master Offset” or “R Fine Offset” box  
either by clicking on the arrows or typing a new value in the box.  
Checking the “R Auto Offset” checkbox causes the camera to automatically adjust the offset. The  
camera continues to adjust the offset unless the user unchecks the auto offset; in that case the offset is  
left off.  
When the offset is changed the software does not confirm new setting with an acknowledgement. It is  
necessary to click on the “Report” button to refresh the screen if you want to confirm the new setting.  
FIGURE 19. R Auto Offset box is checked only while the camera sets the command.  
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Graphical User Interface  
Tap Selection:  
The TM-4200CL is capable of Dual-Tap or Single-Tap operation. Click the option button for the  
operation you prefer. Single-Tap operation does not allow the higher data rate permitted by the Dual-  
Tap output.  
FIGURE 20. Click the corresponding option button to set the tap.  
3.3.5 Video Depth  
Use the option buttons to select 8-bit, 10-bit, or 12-bit output.  
FIGURE 21. Click the option button to select Video Depth.  
3.3.6 Image Pre-Processing  
To activate this control click the “Blemish Calibration” button and then check the “Enable Blemish  
Compensation” check box. The blemish compensation activates. The lens must be covered with the lens  
cap during calibration.  
Note: Blemish Calibration is necessary only after a camera has been powered off and restarted.  
Once enabled, blemish compensation remains active unless the user unchecks the  
“Enable Blemish Compensation” checkbox.  
FIGURE 22. Checking “Enable Blemish Compensation” activates Image Pre-  
Processing.  
3.3.7 Ctrl Signals  
Use the option buttons to select the control signal that matches your cabling setup, either CL or 12Pin  
FIGURE 23. Set “Ctrl Signal” by clicking the option button matching your cabling.  
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Graphical User Interface  
3.3.8 Trigger  
Use the option buttons to select either Active High or Active Low.  
FIGURE 24. Set “Trigger” by clicking the desired option button.  
3.3.9 LUT (Look-Up Table)  
The Knee Control box allows you to set your own knee value to each LUT. For more detail regarding  
3.3.9 (a) Positive or Negative LUT Selection  
The LUT control panel allows you to select the positive or negative LUT. Choosing “Positive” provides  
a normal image. Choosing the “Negative” option causes the image to appear reversed, as in a film  
negative.  
FIGURE 25. Set “Positive” or “Negative” LUT.  
3.3.9 (b) LUT (Look-Up Table) Table Selection  
The LUT Table drop-down box offers Linear, Gamma .45 or Knee selections.  
FIGURE 26. Table drop down menu:  
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Graphical User Interface  
The Table drop down menu offers three options.  
The Linear option gathers light in a proportional manner. In this particular selection the LUT is  
configured to speed the light gathering capability at the beginning of the exposure.  
The Gamma.45 option is designed to cause the camera to gather light for a result very similar to what  
the human eye sees. The heavier curved blue line represents the Gamma.45 LUT adjustment.  
FIGURE 27. Gamma.45 imitates human eye sensitivity when creating an image.  
The knee setting allows two adjustments in the light gathering configuration of the LUT to permit the  
camera to correct images as they are captured. It is possible to set knees on any of the drop down  
settings by clicking on the existing curve and moving it to the desired configuration. If a drop-down  
menu setting is selected without adjusting the knees, the camera sets the default.  
FIGURE 28. The knee setting activates when “Send Knees” is clicked.  
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Graphical User Interface  
3.3.9 (c) Knee Control  
The Knee Control graphical control allows you to change two knee point values visually by clicking and  
dragging the “knee line.” You may also enter X , Y , X , Y values directly to adjust the knee curve.  
1
1
2
2
When you have chosen the value you want and are ready to set this value to the camera, click the “Send  
Knees” button.  
3.3.10 Report Section  
The report frame on the bottom of the DualTap AccuPiXEL window provides information about the  
current settings. The report usually shows the last action, so you can verify at a glance if the camera  
received a command. After taking an action, such as Send Knees, go to the bottom of the Dual Tap  
AccuPiXEL TM4200 and click on the Report button. The frame updates to show the most recent action  
carried out by the camera.  
FIGURE 29. The report frame shows the recent camera actions.  
To check the entire configuration click on the report button and note the string that appears. To read this  
FIGURE 30. A table helps users understand the report screen.  
3.3.11 Main Menu: “Option”  
3.3.11 (a) Password  
Please contact JAI PULNiX for password access. The password allows access to the EEPROM to  
rewrite factory default settings.  
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Graphical User Interface  
3.3.11 (b) Test Pattern  
From the main menu, select “Option” and click ‘Test pattern” to enable or disable the test pattern  
FIGURE 31. Use the “Option” menu to access the test pattern.  
3.3.11 (c) Pixel Output Order  
FIGURE 32. Use the “Option” menu to access the test pattern.  
From the main menu, select “option” and “Video data output order” and click “<--- <---” or “<--- --->”  
or “<<------”  
“<--- <---” = First video data are pixel no. 1 and no. 1025.  
“<--- --->” = First video data are pixel no. 1 and no. 2848.  
“<<------” = First video data are pixel no. 1 and no. 2.  
3.3.12 EEPROM  
Dual-tap AccuPiXEL cameras have seven pages available to restore the cameras’ settings. Page 0 is the  
factory default page and cannot be edited without a password. Page 1 is power up default. This page  
will allow you to save default setting to load at power up.  
3.3.12 (a) Load Page  
From the main menu, select “file” and “load page” and click the page number and load camera setting  
from EEPROM.  
3.3.12 (b) Save Page  
From the main menu, select “File,” “Save Page,” and click the page number to save the current camera  
setting to EEPROM.  
Note: Page 0 is the factory default page and is protected by password.  
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Graphical User Interface  
3.3.12 (c) Read Page  
From the main menu, select “File” “Read Page,” and click the page number to read the EEPROM.  
When you read the page from EEPROM, the current camera setting will not be changed.  
3.3.13 Main Menu “Connectivity”  
If the camera has a small receive buffer, it is important to sent the “Receive buffer is small” option from  
the Connectivity menu. Otherwise the information in the Report section may display in a matter that can  
not be understood.  
FIGURE 33. Use the “Connectivity” menu to set buffer size.  
3.3.14 Main Menu “About”  
FIGURE 34. The “About” menu provides hardware and software information.  
3.3.14 (a) Camera Model  
From the main menu, select “About” and click “Camera Model” to check the camera information.  
3.3.14 (b) CPU Firmware Version  
From the main menu, select “About” and click “CPU Firmware Version” to check the CPU firmware  
information.  
3.3.14 (c) About Control Software  
From the main menu, select “About” and click “About Control Software” to check the software  
information.  
3.3.15 Exit  
From the main menu, select “File,” and click “Exit” to exit the software.  
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January 24, 2007  
TM/TMC-4200CL Series Progressive  
Scan Cameras  
Operation Manual  
4 Hardware Introduction  
4.1 Product Description  
The JAI TM-4200CL series consists of dual-tap output, (Camera Link software allows 12-bit, 10-bit, or  
1
8-bit output) high-resolution, high-speed monochrome and color progressive scan CCD cameras. The  
interline-type CCD permits full vertical and horizontal resolution of very high speed shutter images and  
applications. The electronic shutter, which has speeds to 1/16,000 sec., can be reset asynchronously by  
external pulse control. The frame rate is 15 fps. A square imager format with uniform square pixels  
provides superior image definition in any orientation. On-chip micro lenses provide increased  
sensitivity.  
The TM-4200CL has a full dynamic range control function, which can be set to convert 12-bit input to  
2
either 10-bit or 8-bit output through the externally selectable look-up table (LUT) knee slopes, thereby  
optimizing the CCD’s full dynamic range in the normal output signal range. As a dual-tap output  
camera, the TM-4200CL has dual-channel auto black level balancing and auto-gain balancing  
functions. The camera has a single-tap, 12-bit, 10-bit, or 8-bit Camera Link output. All the key  
functions are controlled by means of the Camera Link serial communication interface.  
Synchronized data and clock phases are necessary for multi-camera operations, and a standard feature  
of all TM-4200CL cameras. The TM-4200CL has a phase lock loop (PLL) to synchronize on the  
external horizontal drive (Hd) for multi-camera operation that is offered as a standard feature.  
1. The TM-4200CL series consists of the TM-4200CL (monochrome) and the TMC-4200CL (color).  
Unless otherwise noted, all information contained in this manual is relevant to both models.  
2. The TM-4200CL has selectable output. The 10-bit and 8-bit output modes have LUT, which the  
12-bit output does not have.  
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Hardware Introduction  
Applications for the TM-4200CL include machine vision, medical imaging, intelligent transportation  
systems, high-definition graphics, on-line inspection, gauging, character reading, archiving, and high-  
security surveillance.  
4.2 Features  
Miniature size and light weight  
The printed circuit boards in the TM-4200CL have been arranged based on a new design  
philosophy. This creates modular electronics for the camera, giving it flexibility. In addition, the  
use of miniature solid-state components results in a compact, lightweight camera that is 51mm x  
518mm x 74mm in dimensions, and weighs only 152 grams.  
Imager  
The TM-4200CL uses a dual-tap progressive-scan interline transfer CCD that has the following  
features:  
- Resolution of 2048 x 2048 active pixels for excellent image quality.  
- 7.4 x 7.4 µm square pixels for precise dimensional measurement.  
- High-speed electronic shutter capability, that eliminates the need for a mechanical shutter  
through high dynamic resolution of moving objects .  
- Progressive-scan CCD eliminates interlace deterioration of image and increases ease of  
computer interface.  
- High sensitivity and low noise with fast scanning rates. The CCD has an excellent S/N ratio  
that is greater than 54dB.  
- The CCD has built-in microlens technology for increased quantum efficiency.  
Electronic shutter  
The TM-4200CL has a substrate drain-type shutter mechanism which provides superb pictures at  
various speeds without smearing. For more information, see Section 6.4, “Electronic Shutter,” on  
Asynchronous reset  
The TM-4200CL captures async reset images and provides single-shot video output with single  
FDV (frame data valid). This makes it simpler for an ordinary frame grabber to capture the async  
reset images. The TM-4200CL’s asynchronous reset is flexible and accepts external horizontal  
drive (HD) for phase locking. When the VINIT (5V) pulse is applied to CC1, it resets the camera's  
scanning and purging of the CCD.  
The TM-4200CL has two modes to control the asynchronous reset and shutter speed:  
- External VINIT with pulse width. The duration between pulse edges controls the shutter  
speed externally.  
- Internal shutter speed control. The speed control varies from 1/125 to 1/16,000 sec. The  
video signal and FDV starts with internal V reset timing originally set to respond to shutter  
speed, although this can be changed to sensor or other input.  
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Hardware Introduction  
Output  
The TM-4200CL has a dual tap/single tap 12-bit, 10-bit or 8-bit Camera Link output. The analog  
output is 714 mVp-p composite video (75 ohms) on all models.  
Dual-Channel Auto Black Level Balancing and Gain Balancing  
The TM-4200CL, as a dual-tap output camera, has dual-channel auto black level balancing and  
auto gain balancing functions.  
Warranty  
Please contact the JAI factory representative for details about the warranty.  
4.3 System Configuration  
FIGURE 35. CL (Camera Link) System Configuration  
Figure 35 below presents a typical system configuration for the Camera Link version.  
26CL-02-26  
CAMERA LINK  
1
9
2
8
10  
3
11  
7
12  
12P-02S  
or  
Power and  
Ext. Sync  
4
6
5
POWER VIDEO  
PD-12P (series)  
power supply  
Computer with  
Camera Link™  
frame grabber  
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Installation  
5 Installation  
The following instructions are provided to help you to set up your camera quickly and easily. We  
suggest that you read through these instructions before you unpack and set up your camera system.  
5.1 Getting Started  
5.1.1 Unpacking Instructions  
We recommend that you save the original packing cartons for the cameras and accessories in case you  
need to return or exchange an item.  
We also recommend that you bench-test any equipment being sent to another location for field  
installation to assure that everything is fully operational as a system.  
5.1.2 Components List  
Check your order against the Components List shown below to assure that you have received everything  
as ordered, and that nothing has been overlooked in the packing materials. If any item is missing contact  
your JAI representative immediately.  
TM-4200CL camera  
Camera-specific data sheet  
Camera-appropriate operation manual (if ordered)  
Dual-tap AccuPiXEL camera-control software  
5.1.3 Accessories and Options  
Following is a list of additional accessories and options that may be required for your application.  
Please check with your JAI representative before you install your camera to determine what you might  
need.  
PD-12U series power supply  
12P-02S power cable  
26CL-02-26 Camera Link cable  
5.2 Camera Setup  
5.2.1 Heat Dissipation  
The TM-4200CL is a compact 2K by 2K camera. Since all the electronics have been packed in a  
compact package, the outer case of the camera can become hot due to heat dissipation. For optimal  
performance, JAI recommends using a cooling fan to set up a positive air flow around the camera and  
following the precautions below.  
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Mount the camera on a large heat sink (camera bracket) made out of heat-conductive material like  
aluminum.  
Make sure the flow of heat from the camera case to the bracket is not blocked by a non-conductive  
material like plastic.  
Make sure the camera has enough open space around it to facilitate the free flow of air.  
Please contact JAI at (800) 445-5444 or send an E-mail to [email protected] if you have any  
questions.  
5.2.2 Connector Pin Configurations  
5.2.2 (a) 12-Pin Connector  
The TM-4200CL has a 12-pin Hirose connector for power input and signal integration. Pin #1 is  
Ground and pin #2 is +12V DC. The pin-out table is shown below. Serial communication camera  
control is accomplished by means of the Camera Link connector on the rear panel of the camera.  
TABLE 1.  
12-Pin Connector  
Pin  
1
Description  
Pin  
7
Description  
VD in  
GND  
2
+12V DC  
8
Strobe  
HD in  
NC  
3
GND (analog)  
Video out  
9
4
10  
11  
12  
5
GND (digital)  
VINIT in  
Reserved  
NC  
6
FIGURE 36. Hirose Connector  
1
9
2
8
7
6
10  
3
11  
12  
4
5
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5.2.2 (b) Digital I/O Connector  
The TM-4200 has a 26-pin connector on the rear panel to output Camera Link data. The connector pin-  
FIGURE 37. 26-pin Camera Link Connector.  
13  
1
26  
14  
TABLE 2.  
Connector and Pin-out Configurations  
Camera Link Connector  
Pin # Description  
I/O  
Pin # Description  
I/O  
1
2
GND  
Tx OUT 0-  
Tx OUT 1-  
Tx OUT 2-  
Tx CLK OUT -  
Tx OUT 3-  
SerTC+  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
GND  
Tx OUT 0+  
Tx OUT 1+  
Tx OUT 2+  
Tx CLK OUT+  
Tx OUT 3+  
SerTC-  
Out  
Out  
Out  
Out  
Out  
In  
Out  
Out  
Out  
Out  
Out  
In  
3
4
5
6
7
8
SerTFG-  
Out  
In  
SerTFG+  
VINIT+  
Out  
In  
9
VINIT  
10  
11  
12  
13  
Reserved  
EX-HD-  
In  
Reserved  
EX-HD+  
EX-VD-  
In  
In  
In  
EX-VD+  
GND  
In  
In  
GND  
Note: SerTC: Serial To Camera  
SerTFG: Serial to Frame Grabber  
5.2.2 (c) Analog Output Connector  
The TM-4200CL has a BNC connector on the rear panel to output the analog video signal. Analog  
output is available to drive auto-iris lenses and troubleshooting.  
Note: This analog signal is not an RS-170 (television format) signal that can be connected to a  
standard CCTV monitor.  
FIGURE 38. BNC Connector.  
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5.2.3 Camera Link Cable  
The 26CL-02-26 cable assembly has been standardized as the Camera Link cable. This cable has a 26-  
pin connector on both ends. This is a straight-through cable and the pin-out configuration is shown in  
Table 2 on page 24. Contact JAI for cable lengths other than 2 meters.  
FIGURE 39. 3M Camera Link Cable  
26 Position  
High Density  
26 Position  
High Density  
Cable  
Mini D Ribbon  
(MDR) Male Plug  
Mini D Ribbon  
(MDR) Male Plug  
2X  
Thumbscrews  
2X  
Thumbscrews  
Note: For CL versions, serial communication for camera control is accomplished by means of  
the Camera Link connector on the rear panel of the camera.  
5.2.4 Power Supplies and Power Cable Setup  
5.2.4 (a) Power Supplies  
The TM-4200CL camera requires 12V DC power that is obtained through the 12-pin connector located  
on the rear panel of the camera. JAI recommends the following power supplies:  
PD-12UU  
100-240V AC/12V DC  
1.2A universal voltage power supply,  
US Plug  
PD-12UUP  
PD-12UE  
PD-12UU with12-pin connector  
PD-12UU  
US plug  
European plug  
PD-12UEP  
PD-12UU with 12-pin connector European plug  
For users providing power through the 12-pin connector, the PD-12P, PD-12UEP and PD-12UUP  
power supplies are available with the 12-pin mating connector already attached to the leads from the  
power supply. The PD-12UU and PD-12UE power supplies can be connected to the JAI power cable by  
means of a terminal strip or directly.  
When wiring the PD-12UU and PD-12UE power supplies directly, please note the following:  
The lead ends must be twisted together and tin-soldered for strength and electrical continuity.  
Use shrink tubing or a similar insulator to prevent exposed leads from touching and shorting.  
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The +12V lead is marked with a red stripe or white lettering; be sure not to reverse the leads.  
All connections must be properly insulated to prevent shorting.  
5.2.4 (b) JAI Power Cables  
When using JAI power cables such as the 12P-02S, please refer to the 12-pin connector pin-out diagram  
below. The cable pin-out diagram is shown in Figure 40 below. The color-coded leads use Gray for  
Ground and Yellow for +12V.  
FIGURE 40. 12P-02S Interface Cable (optional)  
+12 V  
GND (Gray)  
Male  
Power (Yellow)  
Video Out (Red Coax)  
Analog Ch. A only  
HD In (White Coax)  
External sync input  
}
VD In (Black Coax)  
FIGURE 41. 12P-02S Interface Cable Pin Out  
12P-02S Interface Cable  
Pin#  
Lead Color  
Gray  
Function  
GND  
Pin#  
7
Lead Color  
Black coax  
White coax shield  
White coax  
Brown  
Function  
VD Input  
Strobe out  
HD Input  
RXD  
1
2
3
4
5
6
Yellow  
+12V DC  
8
Red coax shield  
Red coax  
GND (analog)  
Video Out  
GND (digital)  
VINIT IN  
9
10  
11  
12  
Orange coax shield  
Orange coax  
Blue  
Reserved  
TXD  
Black coax shield  
Note: Make sure that the unused leads are not touching and that there is no possibility that  
exposed wires could cause the leads to short.  
5.2.4 (c) Building Your Own Power Cable  
Refer to the 12-pin connector pin-out in Figure 40 on page 26. Connect the Ground lead to pin #1, and  
the +12V DC lead to pin #2 of the 12-pin connector. Power must be DC-regulated, and of sufficient  
current to properly power the camera.  
5.2.4 (d) Attaching the Power Cable to the Connector  
The 12-pin connector is keyed and will only fit in one orientation. Follow these directions to properly  
attach the power cable to the camera connector:  
1. Rotate the connector while applying slight pressure until the keyways line up.  
2. Press the connector into place until firmly seated.  
3. Plug the power cord into the 100V AC socket. This will power up the camera.  
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5.2.5 Attaching the Analog Video Output  
When connecting the TM-4200CL to an analog frame grabber or a monitor, use the BNC connector on  
the back panel of the camera. The input of the monitor should be balanced for 75 ohms termination.  
Standard RG-59 type coaxial cable should carry a full video signal for up to 500 feet. The TM-4200CL  
has a two-row binning mode that can be used to display real-time images on the PVM-942 or PVM-  
1242 monitors. These monitors are specially modified to accept a 30Hz progressive scan image.  
The multi-conductor cable 12P-02S can transmit analog video, power, sync. signals, and serial  
communication. The mini coaxial leads in JAI multi-conductor cables are designed for short runs of no  
longer than 50 feet.  
Note: Make sure that no extraneous wires are visible which could cause a short.  
5.2.6 Attaching the Camera Lens  
The TM-4200CL camera accepts 1.2-inch or larger format size C-mount lenses. To attach the C-mount  
1
lens to the camera, carefully engage the threads and rotate the lens clockwise until it firmly seats on the  
mounting ring. Do not force the lens if it does not seat properly. Please note that some lenses with  
extremely long flangebacks may exceed the mounting depth of the camera.  
1. C-mount to F-mount and C-mount to K-mount adapters are available for larger format lenses  
(35mm). Check with local photography dealers for these lens adapters.  
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Functions and Operations  
6 Functions and Operations  
6.1 Camera Rear Pane  
FIGURE 42. Camera Connectors  
CAMERA LINK  
1
9
2
8
10  
3
7
11  
12  
4
6
5
POWER  
VIDEO  
6.1.1 Digital I/O Connector (Camera Link)  
Refer to Section 5.2.3 on page 25 for information on digital output connectors.  
6.1.2 Analog Output Connector  
The camera has a BNC connector on the back panel to output the analog video signal.  
6.1.3 Power and External Sync Connector  
Refer to Section 5.2.2 (b on page 24 for information on the power and external sync. connectors.  
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6.2 Sensor Layer and Timing  
FIGURE 43. Digital Video Output  
The CCD sensor layout is shown as it is used in the timing video readout in respect to pixels and lines.  
For the TMC-4200CL the effective full frame Bayer sequence starts with GRG. For partial scan the  
sequence starts with GRG for the odd lines, and BGB for the even lines.  
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FIGURE 44. Camera Timing Chart  
A
C
LDV  
FDV  
B
D
E
Vsub  
TG  
G
F
H
Exposure  
. . . . . . . . . .  
Digital  
Data  
M
J
K
L
Analog  
Video  
FIGURE 45. Digital Data Output Order for Configuration  
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FIGURE 46. Field Video Timing--Continuous Mode  
N
. . . . . .  
. . . . . .  
Q
FDV  
P
. . .  
. . .  
. . .  
. . .  
. . .  
. . .  
. . .  
. . .  
LDV  
Vsub  
TG  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . .  
. . .  
. . .  
. . .  
. . .  
. . .  
. . .  
. . .  
. . .  
R
. . .  
. . .  
. . .  
. . .  
S
. . .  
T
Exposure  
Strobe  
. . .  
. . .  
. . .  
. . .  
Digital  
Data  
Analog  
Video  
. . . . . .  
. . . . . .  
. . .  
U
. . .  
. . .  
W
. . .  
V
6.3 Scan Area  
6.3.1 Preset Scan Area  
TM/TMC-4200 has four fixed Scan Area Modes: full scan, centered 1000 lines, centered 500 lines, and  
centered 250 lines. In full scan mode, all active lines of the CCD sensor, 2048 lines, are transferred out  
line by line. In centered mode 1000 lines are transferred out, in 500 line and 250 line mode, only the  
centered lines are transferred out line by line. The rest of the lines are dumped out using the fast dump  
function of the CCD. This transfer method causes the frame rate of each mode to vary.  
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6.3.2 Programmable Scan Area  
In Programmable Scan Area Mode, users can specify both the start point of the active scan area and the  
total active lines through the serial communication commands. The area selected by users is transferred  
out line by line. The rest of the lines are dumped out using the fast dump function of the CCD. The  
frame rate in this mode varies according to the selected active area. When the active area starts from x  
row, and the active lines are y lines, the frame rate can be calculated using the following formulas.  
1
DualTap  
((n +16) + n )*32.5μs  
f
r
FrameRate =  
1
SingleTap  
((n +16) + n )*58.1μs  
f
r
Where,  
x +16  
N
x +16  
x +16  
N
x +16  
int(  
)
remainderof  
remainderof  
= 0  
0  
n =  
f
int(  
)+1  
N
N
2056 x y  
2056 x y  
int(  
int(  
)
remainderof  
remainderof  
= 0  
0  
N
N
n =  
r
2056 x y  
2056 x y  
)+1  
N
N
8
DualTap  
N =  
15  
SingleTap  
For a color CCD, the upper-left Bayer pattern changes, depending on the start point location. If the start  
point is the odd row, the upper-left Bayer pattern is G. In RG if the start point is the even row, the upper-  
left bayer pattern is B in BG.  
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FIGURE 47. Bayer 1  
FIGURE 48. Bayer 2  
6.3.3 Full Scan Area 2x2 Binning  
TM-4200 CL offers 2x2 binning of the full scan area. In full scan 2x2 binning mode, pixel (i, j) includes  
all the information of pixel (2i-1, 2j-1), (2i-1, 2j), (2i, 2j-1) and (2i, 2j) in normal full scan mode (where  
i, j=1 2, ..., 1024). In this mode vertical binning makes frame transfer faster than normal scan mode,  
however, due to the mixture of pixel information, the camera resolution is low in this mode, and the  
Bayer pattern CCD camera loses color information.  
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FIGURE 49. 2x2 Binning  
6.3.4 Sub-sampling Digital Zoom  
TM-4200CL has four sub-sampling digital zoom modes:1x, 2x, 3x, and 4x. Effective pixels in these  
modes are 512(H) x 1024(V).  
In 1x mode, the output video uses all the pixels in the center 512(H) x 512(V) of the CCD sensor.  
In 2x mode the output video is every other pixel in the horizontal row, and every other line in the  
vertical rows at the center 1024(H) x 1024(V) of the CCD sensor.  
In the 3x mode the output video is every other two pixels in the horizontal row and every other two  
lines in the vertical row of the center 1536(H) x 1536(V) of the CCD sensor.  
In 4x mode output video is every other three pixels in the horizontal row, and every-other three  
lines in the vertical rows of the full scan area, which is 2048(H) x 2048(V).  
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FIGURE 50. Sub-sampling Digital Zoom  
FIGURE 51. Sub-sampling Digital Zoom 2x  
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FIGURE 52. Sub-sampling Digital Zoom 3x  
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FIGURE 53. Sub-sampling Digital Zoom 4x  
TABLE 3.  
Scan Area Start Points  
Start Point  
(Line)  
Effective Area  
(Lines x Pixels)  
Frame Rate  
Dual Tap Single Tap  
Scan Area  
A
B
Full Scan  
1
2048 x 2048  
1000 x 2048  
14.79  
27.97  
8.04  
Centered 1000  
Lines  
525  
15/20  
Centered 500  
Lines  
C
D
T
Z
U
775  
901  
1
500 x 2048  
250 x 2048  
1024 x 1024  
512 x 512  
49.63  
79.92  
26.42  
31.98  
26.97  
43.43  
15.09  
20.40  
Centered 250  
Lines  
Full Scan 2x2  
Binning  
Sub-sampling  
Digital Zoom  
Programma-  
ble Scan Area  
1 - 2048  
1-2048 x 2048  
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6.4 Electronic Shutter  
The TM-4200CL has a substrate drain-type shutter mechanism which provides a superb picture at  
various speeds.  
6.4.1 Preset Shutter  
TABLE 4.  
Electronic Preset Shutter  
Dual Tap  
Continuous  
Mode (sec)  
No shutter  
1/60  
Single Tap  
Shutter  
Speed  
Async Mode  
(sec)  
Continuous  
Async Mode  
(sec)  
Mode (sec)  
No shutter  
1/35  
0
1
2
3
4
5
6
7
8
9
No shutter  
1/16000  
1/8000  
1/4000  
1/2000  
1/1000  
1/500  
No shutter  
1/9000  
1/4500  
1/2250  
1/1120  
1/560  
1/125  
1/70  
1/250  
1/140  
1/500  
1/280  
1/1000  
1/2000  
1/4000  
1/8000  
1/16000  
1/560  
1/1120  
1/2250  
1/4500  
1/9000  
1/280  
1/250  
1/140  
1/125  
1/70  
PWC  
PWC  
6.4.2 Programmable Exposure-Continuous Mode  
The exposure time of TM-4200CL can be specified from one video line to a maximum of one frame  
using the serial communication commands in the Continuous Mode. There is overhead where the  
specified exposure time is n video lines, making the real exposure time equal to  
Exposure Time=  
Dual Tap  
Single Tap  
(n+1) *32.5 μs+25.6μs  
(n+1) *58.1 μs+25.6μs  
{
When n=0, the exposure time is the minimum exposure time. It is equal to:  
Minimum Exposure Time=  
Dual Tap  
Single Tap  
58.1 μs (1/17000s)  
83.7 μs (1/12000s)  
{
In this mode the maximum exposure time is equal to the setting for one frame. If the user specified  
exposure time is longer than the time allowed for one frame, it will be ignored by the camera.  
6.4.3 Asynchronous No Shutter Mode  
In Asynchronous No Shutter Mode, applying the external trigger starts a camera scan reset. The camera  
finishes the line it is scanning and scans an additional 9 video lines, this charge is sent to the horizontal  
register.  
Because the external trigger is randomly applied, the new image charge may overlap with the previous  
image. To prevent an existing charge accumulation from interfering with a new image, most users set up  
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the application in a dark area and depend on a strobe light for illumination. From the time the external  
trigger activates until the transfer gate turns off, about 9.5 video lines are available for integration; if  
everything is properly configured, the strobe flashes during this time.  
FIGURE 54. External Trigger Timing.  
6.4.4 Asynchronous Programmable Exposure Mode  
In Asynchronous Programmable Exposure Mode, when an external trigger is applied, the exposure  
starts after one discharge signal (Vsub), which happens after the trigger’s active edge is off. Because  
the discharge signal (Vsub) synchronizes with LDV in this mode, there is a maximum one video line of  
jitter between the trigger active edges to discharge signals (Vsub) off. In this mode, the exposure time  
from 1 video line to 2080 video lines can be controlled through serial communication commands in one  
video line steps. In this mode, the minimum exposure time is equal to 1 video line plus overhead: the  
maximum exposure time is equal to 2080 video lines plus overhead. Where the specified exposure time  
is n video lines, the real exposure time is equal to:  
(n +1) *32.5μs +25.6μs  
Dualtap  
ExposureTime=  
(n = 0,1,......2079)  
(n +1) *58.1μs+25.6μs  
Singletap  
When n=0, the exposure time is minimum exposure time. It is equal to:  
58.1μs (1/17000s)  
83.7μs (1/12000s)  
Dualtap  
MinimumExposureTime=  
Singletap  
When n=2079, the exposure time is maximum exposure time. It is equal to:  
67625.6μs (1/15s)  
120873.6μs (1/8s)  
Dualtap  
Singletap  
MaximumExposureTime=  
When n=2079, the exposure time is maximum exposure time. If the exposure time is less than the time  
available for one frame, the maximum trigger frequency is equal to 1/1 frame time. If the exposure time is longer  
than the time available for one frame, the maximum trigger frequency is equal to 1/exposure time.  
The minimum active period of the external trigger is 5μs.  
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FIGURE 55. Asynchronous Programmable External Trigger  
6.4.5 Pulse Width Control Mode  
In Pulse Width Control (PWC) Mode, the exposure time is controlled by the external trigger. When an  
external trigger is applied, one discharge signal (Vsub) is generated right after the active edge of the  
trigger. The exposure starts when the discharge signal is in the off state. The exposure is off following  
the trigger active off. Exposure time is controlled by the pulse width of the external trigger. Because the  
CCD requires some overhead from trigger active off to the transfer gate event, the actual exposure time  
is equal to:  
Exposure Time = Pulse Width +20.6μs  
Since one discharge signal (Vsub) is generated right after the active edge of the trigger, it is  
asynchronous with LDV, and the discharge signal may happen during an active video transfer period,  
visible reset noise may show in the current image. To avoid reset noise, the maximum trigger frequency  
in PWC mode should be less than 1/ (exposure time + one frame transferring time).  
The minimum active period of the external trigger is 5μs. Theoretically, the maximum active period of  
o
the external trigger is unlimited. But, since images obtained at 25 C are often very degraded due to  
thermal noise, it is recommended the active period of the external trigger be no longer than one second.  
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Functions and Operations  
FIGURE 56. Pulse Width Control Trigger  
6.4.6 Particle Imaging Velocimetry Fixed Exposure Mode  
In Particle Imaging Velocimetry (PIV) Fixed Exposure Mode, when an external trigger is applied, the  
first time exposure starts the same as PWC mode does. It lasts a very short period (8µs). The second  
time exposure starts during the transferring time of the first image accumulated in the first exposure  
time. The second time exposure continues until the first image transfers completely. The second image  
is transferred after the second exposure. There is a short period (500ns) between the first exposure and  
the second exposure. In order to keep two exposure periods constant, the LDV is reset before the first  
image is transferred out.  
The maximum trigger frequency in this mode is equal to 1/ (transfer time of two frames + 4µs).  
The minimum active period of the external trigger is 5μs  
FIGURE 57. PIV Exposure Timing Table  
External  
Trigger  
pA  
. . .  
. . .  
pB  
FDV  
P
P
Vsub  
. . .  
. . .  
. . .  
. . . . . . . . .  
pC  
TG  
. . .  
. . .  
. . .  
.
Exposure  
Strobe  
pF  
. . .  
pE  
pD  
. . .  
. . .  
. . .  
Digital  
Data  
. . .  
Analog  
Video  
. . .  
. . .  
. . .  
. . .  
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Functions and Operations  
6.4.7 PWC PIV Mode  
The PWC PIV is based on PIV Fixed Exposure. In this mode, the first time exposure is controlled by the  
pulse width of the external trigger, which is similar to PWC mode. The real exposure time of the first  
image is equal to the pulse width of the external trigger.  
The maximum trigger frequency in this mode is equal to 1/ (transfer time of two frames + exposure time  
of the first image).  
The minimum active period of the external trigger is 10 pixel clocks (250ns)  
FIGURE 58. PWC PIV Timing Table.  
TABLE 5.  
Timing Chart  
Scan Mode  
Timing  
Unit  
A
B
C
D
U
T
Z
tA  
tB  
tC  
tD  
tE  
dual  
single  
dual  
1300  
2392  
1024  
2048  
276  
344  
176  
176  
100  
168  
80  
1300  
2393  
1024  
2048  
276  
344  
176  
176  
100  
168  
80  
1300  
2392  
1024  
2048  
276  
344  
176  
176  
100  
168  
80  
1300  
2393  
1024  
2048  
276  
344  
176  
176  
100  
168  
80  
1300  
728  
1924  
3016  
256  
Unit  
2393  
1024  
2048  
276  
344  
176  
176  
100  
168  
80  
1274  
512  
1024  
216  
250  
166  
166  
50  
Pixel Clock  
single  
dual  
512  
1668  
2504  
800  
single  
dual  
single  
dual  
800  
868  
single  
84  
1704  
80  
tF  
40  
tG  
224  
224  
224  
224  
224  
112  
224  
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Functions and Operations  
Scan Mode  
D
Timing  
Unit  
A
B
C
U
T
Z
tH  
tJ  
A, B, C, D, U and Z: n*tA + 822 (n=1, 2, 3, ...)  
T: n*tA + 411 (n=1, 2, 3, ...)  
Pixel Clock  
dual  
100  
166  
100  
76  
100  
166  
100  
76  
100  
166  
100  
76  
100  
166  
100  
76  
100  
166  
100  
76  
50  
83  
868  
1702  
100  
700  
702  
512  
650  
512  
138  
Video Line  
single  
tK  
tL  
50  
dual  
116  
117  
single  
78  
78  
78  
78  
78  
tM  
tN  
tP  
2048  
2080  
2048  
32  
2048  
1100  
1000  
100  
2048  
620  
500  
120  
2048  
385  
250  
135  
tU-3  
tW+6  
tH  
2048  
1024  
1040  
1024  
16  
tQ  
tR  
tS  
tT  
tU  
dual  
16  
16  
50  
50  
58  
58  
61  
8
8
x1: 67  
x2: 46  
x3: 25  
x4: 4  
single  
61  
x1: 44  
x2: 30  
x3: 17  
x4: 4  
tV  
3
tW  
dual  
13  
47  
59  
71  
5
x1: 68  
x2: 89  
x3: 113  
x4: 131  
x1: 91  
single  
x2: 105  
x3: 118  
x4: 131  
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Functions and Operations  
TABLE 6.  
Asynchronous Mode Chart  
Async no Shutter  
<1 line  
Async Preset and Prog. Shutter  
PWC  
6 clk  
aA  
aB  
aC  
<1 line  
9.5 line  
(n + 1) lines + 1024 clk  
Pulse width + 1024 clk  
1024 clk  
PIV Fixed Expo  
PIV PWC  
Unit  
pA  
pB  
pC  
pD  
pE  
pF  
6
6
200  
160  
320  
20  
200  
160  
320  
20  
Pixel  
1
1
Frame  
6.5 Dynamic Range Control  
FIGURE 59. Output and Blooming  
Blooming adj. = 13. 5 V  
Lens: F=5.6  
mV  
Vsub = 8 V  
Max. Digital dynamic range at 3 dB amp  
600  
Vsub = 10 V  
Vsub = 12 V  
400  
Vsub = 14 V  
Vsub = 16 V  
200  
Digital saturation at 16 dB amp  
Vsub = 18 V  
Analog saturation at 20 dB amp  
0
0
20  
100  
120  
40  
60  
80  
160  
FL  
140  
LUMINANCE  
The typical interline transfer CCD has fixed noise levels based on dark current (thermal or KT noise),  
pattern noise, and the operating clock speed. In general, the level of the 20 MHz pixel clock CCD at  
room temperature is around 20 to 50 electrons. The maximum capacity of CCD charges is limited by the  
well capacity at saturation. The range is limited by the structure and the pixel size.  
The TM-4200CL uses a CCD with 7.4 µm x 7.4 µm pixel and two-phase vertical shift register structure.  
The well capacity is 40,000 electrons. The theoretical dynamic range is 40,000:30 = 1333:1 (60 dB).  
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Functions and Operations  
A typical CCD camera does not use the full dynamic range due to the nominal gain and the output  
specification such as RS-170. The typical CCD camera’s gain is set at 16 to 22 dB and the RS-170  
video level is 714 mV. Using 20 dB gain for the calculation, CCD output is limited to 714/10 = 71.4  
mV. Since the CCD’s saturation voltage is 400 mV to 500 mV, it uses less than 1/5 of the full dynamic  
range.  
Machine vision and outdoor applications, cannot afford to miss image information behind the  
saturation, which is why the dynamic range adaptation is critical.  
6.5.1 Programmable Look-Up Table (LUT) and Knee Control  
The TM-4200CL has a built-in LUT (look-up table) for dynamic range control.  
At a specific gain setting, the offset (minimum level.... dark point) and A/D reference top voltage  
(maximum level... saturation point) are set to 12-bit A/D input so that the full dynamic range of the  
CCD is utilized at 12-bit references as the input and the LUT output is converted into either 8-bit or 10-  
bit to adjust the gamma correction. There is no 12-bit LUT.  
The look-up table has two knee points (variable gamma selection) that allow the 10-bit input to be  
segmented into three regions. The look-up table selection can be made by knee curve direct input.  
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Functions and Operations  
6.6 External Sync and Pixel Locking  
The TM-4200CL accepts an external sync of standard HD and VD at TTL level for general locking to a  
system sync and clock. The frequency requirement is as follows:  
Full Progressive Scan:  
fHD = 30.769 KHz ± 2%  
fVD = 14.79 Hz ± 2%  
(Internal Master clock = 80.00 MHz,  
Pixel clock = 40.00 MHz)  
100L Partial Scan:  
fHD = 30.769 KHz ± 2%  
fVD = 27.97 Hz ± 2%  
500L Partial Scan:  
fHD = 30.769 KHz ± 2%  
fVD = 49.63 Hz ± 2%  
250L Partial Scan:  
fHD = 30.769 KHz ± 2%  
fVD = 79.92 Hz ± 2%  
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Page 47  
Serial Communication Kit  
7 Serial Communication Kit  
7.1 Serial Communication Kit  
The Camera Link version’s control software is included in the AccuPiXEL Camera Control software.  
For a detailed description of the software’s operation, please see the software portion of this manual  
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Serial Communication Kit  
7.2 TM-4200CL Command List  
The LVDS-version camera can be controlled via RS-232 commands. The Start character is always “:”  
and the End character is always “CR” (return). For example, to set Asynchronous Pulse Width Mode,  
send the command :SA9“CR” to the camera. The following table contains RS-232 commands that can  
be used to control the camera.  
TABLE 7.  
TM-4200CL Command List  
End of  
Cmd  
Command  
Parameter  
Ack. Response  
Description  
Scan Mode  
:SMD  
X
<cr>  
:o<cr>  
Set Preset Scan Area  
(X=A,B,C,D,T)  
:SMDZ=  
:SMDU=  
X
<cr>  
<cr>  
:o<cr>  
:o<cr>  
Set Digital Zoom (X=0,1,2,3)  
XXXXYYYY  
Set Programmable Scan Area  
(XXXX=0000 - 07FF,  
YYYY=0001 - 0800)  
:SMD?  
<cr>  
:oMD[X]<cr>  
Inquire current scan mode  
(X=A,B,C,D,T,Z,U)  
Shutter Mode and Shutter Speed  
:MSH=  
X
<cr>  
:o<cr>  
:o<cr>  
Set Continuous Mode Preset Shut-  
ter ( X= 0 - 9)  
:DSH=  
XXX  
<cr>  
Set Continuous Mode Program-  
mable Shutter ( XXX=000 - total  
lines)  
:ASH=  
X
<cr>  
:o<cr>  
Set Async Mode Preset Shutter  
(X=0 - 9, A, B) ( X=0 async no  
shutter,  
( X=1-8 Preset Shutter, X=9  
PWC, X=A Fixed exposure PIV,  
X=B PWC PIV)  
:ADS=  
:SHR?  
XXX  
<cr>  
<cr>  
:o<cr>  
Set Async Mode Programmable  
Shutter (XXX=000 - 81F)  
:o[shtr]<cr>  
Inquire current shutter mode  
Gain and Offset  
:MGA=  
:MGB=  
:VRA=  
XXX  
<cr>  
<cr>  
<cr>  
:o<cr>  
:o<cr>  
:o<cr>  
Set Master Gain  
(XXX = 000 - FFF)  
XXX  
XXX  
Set R channel Fine Gain  
(XXX = 000 - FFF)  
Set Master Offset  
(XXX = 000 - FFF)  
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Serial Communication Kit  
End of  
Cmd  
Command  
Parameter  
Ack. Response  
Description  
Gain and Offset Continued  
:VRB=  
:MGA?  
:MGB?  
:VRA?  
:VRB?  
XXX  
<cr>  
<cr>  
<cr>  
<cr>  
<cr>  
:o<cr>  
Set R channel Fine Offset  
(XXX = 000 - FFF)  
:oMG[XXX]<cr  
>
Inquire Master Gain  
(XXX = 000 - FFF)  
:oSG[XXX]<cr> Inquire R channel Fine Gain  
(XXX = 000 - FFF)  
:oMF[XXX]<cr> Inquire Master Offset  
(XXX = 000 - FFF)  
:oSF[XXX]<cr> Inquire R channel Fine Offset  
(XXX = 000 - FFF)  
Lookup Table  
:LINR  
<cr>  
<cr>  
<cr>  
:o<cr>  
:o<cr>  
:o<cr>  
Set linear table  
:GM45  
Set gamma .45 table  
:KNEE=  
X1Y1X2Y2  
X
Set knees  
(X1, Y1, X2, Y2 = 00 - FF)  
:NLUT  
<cr>  
<cr>  
:o<cr>  
Set Positive Knee or Negative  
Knee (X = 0 Positive, X = 1  
Negative)  
:LUT?  
:o[lut]<cr>  
Inquire current LUT setting  
Channel Balance  
:EABL  
<cr>  
<cr>  
<cr>  
:oAB0<cr>  
:o<cr>  
Enable Gain Balancing  
Disable Gain Balancing  
:DABL  
:ABL?  
:oAB[X]<cr>  
Check Gain Balancing Status  
(X = 1 Enable, X = 0 Disable)  
:ACL=  
X
<cr>  
:o[AC][X]<cr>  
Enable/Disable Optical Black Bal-  
ancing and Inquire Status  
(X = 0 Disable, X = 1 Enable,  
X = ? Inquire Status)  
Vsub  
:DCI=  
:DCI?  
XXX  
<cr>  
<cr>  
:o<cr>  
Set Vsub (XXX = 600 - D00)  
:oDC[XXX]<cr> Inquire Vsub (XXX = 600 - D00)  
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Serial Communication Kit  
End of  
Cmd  
Command  
Parameter  
Ack. Response  
Description  
EEPROM  
:WRPG  
X
<cr>  
:o<cr>  
Write Page (X = 0 - 6) (Unlock  
the Password first if writing to  
page 0) (Page 0 is the factory  
default setting, Page 1 is the  
power up default setting)  
:LDPG  
:RDPG  
:RPST  
X
X
<cr>  
<cr>  
<cr>  
:o<cr>  
Load Page (X = 0 - 6)  
Read Page (X = 0 - 6)  
Report Current Settings  
:o[settings]<cr>  
:o[settings]<cr>  
Dual Tap Digital Video Output Order  
:VDO  
X
<cr>  
:o[VD][X]<cr>  
Set Dual Tap Digital Video Out-  
put Order (X = A, B, C, ?)  
(A <--<--, B <---->, C <<----, ?  
Inquire video output order)  
Image Pre-processing  
:BLC=  
0
<cr>  
<cr>  
:o<cr>  
Set White Blemish Calibration  
Flag  
:EBL=  
X
:o[BL][X]<cr>  
Enable/Disable Blemish Compen-  
sation and Inquire Status  
(X = 0 Disable, X = 1 Enable,  
X = ? Inquire Status)  
Miscellaneous  
:DUL=  
X
X
X
X
X
<cr>  
<cr>  
<cr>  
<cr>  
<cr>  
:o<cr>  
:o<cr>  
:o<cr>  
:o<cr>  
:o<cr>  
Single Tap/Dual Tap Selection (X  
= 0 Dual Tap, X = 1 Single Tap)  
:DDP=  
:CCS=  
:TAH=  
:TPTN  
Set Output Data Depth (X = 0 8-  
bit, X = 1 10-bit, x = 2 12-bit)  
Select Camera Control signals (X  
= 0 CL Conn, X = 1 Hirose Conn)  
External Trigger Polarity (X = 1  
Active High, X = 0 Active Low)  
Enable/Disable Test Pattern (X =  
1 Enable, X = 0 Disable)  
:CAM?  
:VER?  
<cr>  
<cr>  
:o[model]<cr>  
:o[version]<cr>  
Inquire Camera Model  
Inquire MPU firmware version  
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Serial Communication Kit  
End of  
Cmd  
Command  
Parameter  
Ack. Response  
Description  
:SGE=  
X
<cr>  
:o<cr>  
Set Digital Output Interface  
(X = 0 CameraLink, X = 1 GigE)  
:CCD=  
:PuLX  
X
X
<cr>  
<cr>  
:o<cr>  
:o<cr>  
CCD information (X = 1)  
Password (X = 1 Administrator, X  
= 0 Users)  
Note: If a command is not accepted for any reason, the camera will return a “nack”  
response. “:e” <cr> *Not available yet.  
TABLE 8.  
TM-4200CL Command Response Table  
Command Parameter  
End of Cmd  
Description  
Byte 1, 2  
Byte 3, 4  
Master Gain  
Master Gain (H'0000 - H'0FFF: -3dB - +12dB)  
R Channel Fine Gain (H'0000 - H'0FFF)  
R Channel Fine  
Gain  
Byte 5, 6  
Byte 7, 8  
Master Offset  
Master Offset (H'0000 - H'0FFF)  
R Channel Fine  
Offset  
R Channel Fine Offset (H'0000 - H'0FFF)  
Byte 9  
Function Flag 0  
Bit 0  
Scan Area 0  
Scan Area 1  
0000=2048x2048 0001=2048x1000  
0010=2048x500 0011=2048x250  
Bit 1  
0100=2x2 binning of 2048x2048 1111=User  
Programmable Scan Area  
Bit 2  
Bit 3  
Bit 4  
Bit 5  
Bit 6  
Scan Area 2  
Scan Area 3  
Rsvd  
1000=Digital Zoom x1 1001=Digital Zoom x2  
1000=Digital Zoom x3 1001=Digital Zoom x4  
Rsvd  
Pixel Output  
Order 0  
00=<---<--- 01<=<------>  
10=<<------  
Bit 7  
Pixel Output  
Order 1  
Byte 10  
Function Flag 1  
Bit 0  
Shutter 0  
Continuous Mode: 0000 - 1001=Continuous pre-  
set shutter 0 - 9  
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Serial Communication Kit  
Command Parameter  
End of Cmd  
Shutter 1  
Description  
Byte 10  
Bit 1  
Bit 2  
Trigger Mode:  
Shutter 2  
0000=Async no shutter 0001 - 1000=Async  
preset shutters 1-8  
Bit 3  
Bit 4  
Bit 5  
Shutter 3  
1001=PWC 1010=PIV Fixed Exposure  
1011=PIV PWC  
Shutter Mode  
0
00=Continuous Preset Shutter  
set Shutter  
01=Trigger Pre-  
Shutter Mode  
1
10=Trigger Programmable Shutter 11=Contin-  
uous Programmable Shutter  
Bit 6  
Data Depth 0  
Data Depth 1  
00=8bit  
01=10bit  
Bit 7  
10=12bit  
Byte 11  
Function Flag 2  
Bit 0  
Look-up table 00=Linear 01=Gamma.45  
0
Bit 1  
Look-up table 10=User Knee Table  
1
Bit 2  
Bit 3  
Rsvd  
Camera Con-  
trol Signals  
0=CameraLink Connector 1=Hirose 12pin  
Connector  
Bit 4  
Bit 5  
Rsvd  
Trigger Sig-  
nal Polarity  
0=Active Low 1=Active High  
Bit 6  
Bit 7  
Dual / Signal  
Tap  
0=Dual Tap  
1=Single Tap  
Positive /  
0=Positive LUT 1=Negative LUT  
Negative LUT  
Byte 12  
Function Flag 3  
Bit 0  
R Channel  
Auto Fine  
Gain  
0=Disable 1=Enable  
0=Disable 1=Enable  
Bit 1  
R Channel  
Auto Fine  
Offset  
Bit 2  
Bit 3  
Bit 4  
Rsvd  
Rsvd  
Blemish Com- 0=Disable 1=Enable  
pensation  
Bit 5  
Rsvd  
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Serial Communication Kit  
Command Parameter  
End of Cmd  
Password  
Description  
Byte 12  
Bit 6  
Bit 7  
0=Disable 1=Enable  
0=Disable 1=Enable  
Test Pattern  
Byte 13, 14 (X1, Y1)  
Byte 15, 16 (X2, Y2)  
Coordinate for Knee 1 (X1, Y1=H'00 - H'FF)  
Coordinate for Knee 2 (X2, Y2=H'00 - H'FF)  
Byte 17, 18 Start Line of  
Programmable  
Start Line of Programmable Scan Area (H'0000 -  
H'07FF)  
Scan Area  
Byte 19, 20 Total Lines of  
Programmable  
Total Lines of Programmable Scan Area (H'0001  
- H'0800)  
Scan Area  
Byte 21, 22 Shutter Speed  
of Programm-  
Shutter Speed of Programmable Shutter (H'0000 -  
H'081F)  
able Shutter  
Byte 23, 24 Vsub Voltage  
Vsub Voltage (H'0600 - H'0D00=7.8V - 17V)  
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Page 54  
Problems and Solutions  
8 Problems and Solutions  
Following are troubleshooting tips for common problems. In general, problems can easily be solved by  
following these instructions. If the following remedies fail to offer a solution to your problems, please  
contact a JAI representative.  
8.0.1 Symptom: No Video  
Remedies: Check that the following are properly connected and operational.  
Power supplies  
Power cables  
Main power source  
Shutter control  
Async mode  
Lens  
Digital output cable  
Analog video cable  
8.0.2 Symptom: Dark Video  
Remedies: Check that the following are properly connected and operational.  
Shutter selection  
Iris opening on the lens  
8.0.3 Symptom: Non-synchronized Video  
Remedies: Check that the following are properly connected and operational.  
Proper mode output  
Frame grabber software camera selection  
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Page 55  
Problems and Solutions  
8.1 Information and Support Resources  
For further information and support:  
Phone:  
(408) 383-0300  
(800) 445-5444  
Fax:  
(408) 383-0301  
E-mail:  
Mail:  
JAI PULNiX, Inc.  
Sales Department  
625 River Oaks Pkwy.  
San Jose, CA 95134  
ATTN: Video Applications  
Web Site:  
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Page 56  
Appendix  
9 Appendix  
9.1 Specifications  
TABLE 9.  
TM-4200CL Camera Specifications Table  
Feature  
Imager  
TM-4200CL  
1.2” progressive scan interline transfer CCD  
15.15mm x 15.15mm  
Active Area  
Active Pixels  
Cell Size  
2048 (H) x 2048 (V)  
7.4µm x 7.4µm  
Display Mode  
(Active Pixels)  
A
B
C
D
U
2048 (H) x 2048 (V) @ 15 Hz  
2048 (H) x 1000 (V) @ 28Hz (partial scan)  
2048 (H) x 500 (V) @ 50Hz (partial scan)  
2048 (H) x 250 (V) @ 80Hz (partial scan)  
User-programmable partial scan  
Sync  
Internal/External auto switch  
HD/VD, 4.0 Vp-p impedance 4.7K Ω  
VD=14.79 Hz ± 2%, non-interlace  
HD=30.78 kHz ± 2%  
Data Clock Output  
Resolution  
40.00 MHz  
Digital: 2048 (H) x 2048 (V),  
(Analog: over 800 TV lines (H) x 1600 TV lines (V))  
S/N Ratio  
56dB  
Min. Illumination  
Monochrome 0.25 lux. Color: 2.6 lux. f = 1.4 (no shutter) @ 15 fps.  
Sensitivity: 31μV/e-  
Video Output  
Analog: 714 mVp-p composite video, 75 Ω  
Digital output: 12-bit /10-bit/8-bit single tap/dual tap  
AGC  
OFF  
Gamma  
Programmable LUT (Gamma 1.0 std.)  
C, F, M 42 mount (use >1” format lenses)  
12V DC, ± 10%, 520 mA ± 20mA (typical at 25°)  
Lens Mount  
Power Requirement  
Operating Temp.  
Vibration  
*
-10°C to 50°C  
7 Grms (10Hz to 2000Hz) Random  
70G, 11 ms, half-sine  
Shock  
Size (W x H x L)  
Weight  
51mm x 51mm x 74mm  
191 grams, 6.7 oz. (without tripod)  
Optional Functions  
Internal IR Filter Added (OP3-1); Optical Filter Removal (OP3-2);  
Glassless CCD Imager (OP21); Glassless UV CCD Imager (OP21-UV)  
Optional Accessories  
I/O CL cable  
Power Cable  
26CL-02-26 (2m), 26CL-05-26 (5m)  
12P-02S  
Power Supply  
PD-12UUP series (includes power connector)  
*. Refer to Section 5.2.1 on page 22 for information on camera heat dissipation. Image quality will degrade  
with increasing temperature.  
TM/TMC-4200CL Series Progressive Scan Cameras  
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Page 57  
Appendix  
9.1.1 TM-4200CL Physical Dimensions  
FIGURE 60. Physical Dimensions  
4X M3 X  
6.0 [0.23]  
40.8 [1.60]  
50.8  
[2.00]  
40.8  
[1.60]  
25.4  
[1.00]  
DUAL TAP AccuPiXEL  
7.0 [0.28]  
1"-32  
18.0 [0.71]  
EFFECTIVE  
IMAGE AREA  
25.4 [10. 0]  
50.8 [2.00]  
73.8 [2.90]  
85.1 [3.35]  
8X 20.7  
[0.82]  
22.0 [0.87]  
24.7  
[0.97]  
11.0 [0.43]  
1/4"-20  
2X M6  
8X M3 X  
65. [02. 6]  
CAMERA LINK  
4X  
18.0 [0.71]  
VIDEO  
POWER  
9.1.2 Spectral Response  
FIGURE 61. Spectral Response  
0.4  
0.35  
0.3  
0.25  
0.2  
0.15  
0.1  
0.05  
0
400  
450  
500  
550  
600  
650  
700  
750  
800  
850  
900  
950  
1000  
Wavelength (nm)  
TM/TMC-4200CL Series Progressive Scan Cameras  
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Page 58  
Appendix  
TM/TMC-4200CL Series Progressive Scan Cameras  
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I m a g i n g P r o d u c t s  
JAI PULNiX, Inc.  
625 River Oaks Pkwy.  
San Jose, CA 95134  
Tel: 408-383-0300  
Tel: 800-445-5444  
Fax: 408-383-0301  
w w w . j a i p u l n i x . c o m  
10393  
Rev. B  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Download from Www.Somanuals.com. All Manuals Search And Download.  

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