JAI Digital Camera TMC 4200GE User Manual

TM/TMC-4200GE Progressive Scan Cameras  
O p e r a t i o n M a n u a l  
10394  
Rev. A  
S e e t h e P o s s i b i l i t i e s  
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Notice  
The material contained in this manual consists of information that is proprietary to JAI Inc., and may only be used by the pur-  
chasers of the product. JAI Inc. makes no warranty for the use of its product and assumes no responsibility for any errors  
which may appear or for damages resulting from the use of the information contained herein. JAI Inc. reserves the right to  
make changes without notice.  
Microsoft, Windows XP, Windows 2000, Windows 98, Windows NT, and Windows Explorer are either registered trademarks  
or trademarks of Microsoft Corporation in the United States and/or other countries.  
Warranty  
For information about the warranty, please contact your factory representative.  
Certifications  
CE Compliance  
The TM-4200GE camera has been certified to conform to the requirements of Council Directive 89/336/EC for electromag-  
netic compatibility and to comply with the following European Standards:  
Immunity: EN 55024: 1998 + A1: 2001 + A2: 2003  
Emissions: EN 55022: 1998 + A1: 2000 + A2: 2003  
All JAI Inc. products bearing the CE mark have been declared to be in conformance with the applicable EEC Council Direc-  
tives. However, certain factory-installed options or customer-requested modifications may compromise electromagnetic com-  
patibility and affect CE compliance. Please note that the use of interconnect cables that are not properly grounded and shielded  
may affect CE compliance.  
Contact JAI Inc. Applications Engineering Department for further information regarding CE compliance.  
FCC  
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the  
FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is  
operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not  
installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Oper-  
ation of this equipment in a residential area may cause harmful interference, in which case the user will be required to correct  
the interference at his own expense.  
WARNING  
Changes or modifications to this unit not expressly approved by the party responsible for  
FCC compliance could void the user’s authority to operate the equipment.  
TM-4200GE Series Operation Manual  
JAI Inc.  
625 River Oaks Parkway  
San Jose, CA 95134  
Tel:(408) 383-0300  
Tel:(800) 445-5444  
Fax:(408) 383-0301  
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FILE #  
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ISO-9001  
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JAI PULNiX, INC.  
A3942  
MEM  
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Table of Contents  
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Table of Contents  
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Table of Contents  
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Table of Contents  
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Page ix  
List of Figures  
List of Figures  
FIGURE 39. The R Auto Offset box is checked only while the command is being set by the  
camera. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40  
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List of Figures  
FIGURE 48. Please contact JAI Inc. for password access. The password allows access to the  
EEPROM to rewrite factory default settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . .43  
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List of Tables  
List of Tables  
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List of Tables  
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Page 1  
TM-4200GE Software  
TM-4200GE Software  
Operation Manual  
1 Software Introduction  
1.1 Scope of the Document  
This manual describes how to access and use features of the JAI Gigabit Ethernet camera, the TM-  
4200GE. The camera’s different operation modes are described in the hardware section of this manual,  
which begins on page 31.  
The TM-4200GE series consists of the TM-4200GE (monochrome) and the TMC-4200GE (color).  
Unless otherwise noted, all information contained in this manual is relevant to both models.  
1.2 Related Documents  
The appendix contains descriptions of the TM-4200GE camera’s internal frame grabber and how to  
connect the camera. The appendix complements, and should be used in conjunction with the three  
following documents:  
Cam2Net Users Manual  
Cam2Net IP Device Drivers  
Cam2Net C++ SDK Reference Manual  
These documents are part of the GigE software package and are added to your system when the  
software is installed. The software and documents are current for the TM-4200GE series as pertains to  
Cam2Net.  
1.3 Gigabit Ethernet Camera Interface  
The GigE interface provides an easy to connect, high-bandwidth imaging solution, where video data is  
sent as IP packets over an industry-standard GigE network. Point-to-point (unswitched) transmission is  
up to 100 meters. With Gigabit Ethernet switches, the transmission distance is virtually unlimited.  
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TM-4200GE Software  
Note: Refer to the section on time-outs and packets in the Cam2Net Users Manual for more  
information on packet sizes for point-to-point and networked applications.  
Communication with a GigE camera is completely transparent to the user, so if you are used to working  
with Camera Link® and/or the JAI Cam2Net adapter, you will find it very easy to migrate.  
The TM-4200GE camera has internal frame memory, which sends only the actual image data using the  
Gigabit Ethernet interface.  
At the PC, the Cam2Net Software Development Kit (SDK) provides a communications interface that  
maps the RS-232 command channel through the IP link. All commands sent to and received from the  
camera are transparently routed to and from the host PC using the GigE link.  
Refer to the Cam2Net Users Manual for details about network requirements, compatibility, and so on.  
1.4 Software Installation  
The following instructions explain how to install the JAI GigE camera-control software on a PC.  
1.4.1 Before Installing the GigE Series Camera-SDK Software  
Before installing the JAI GigE camera-SDK software, please note the following requirements.  
The computer must have a Pentium processor running at least 1.4GHZ, with the Microsoft Win-  
dows XP Pro or Windows 2000 operating system installed .  
Installation of the software requires approximately 75 MB of free space on the PC hard disk.  
1.4.2 Installing the Software  
To install the JAI GigE camera-control software, read and follow the directions included in the  
document download card. If the computer does not have Internet access, call JAI Inc. at 1 800 445-5444  
to request the software on a CD-ROM.  
Install the software using the following steps:  
1. Open the folder “JAI” and run the JAI GigE 2.14.0 Installer.exe file to install the Camera Interface  
Application.  
2. The program initiates a driver scan. Allow the network card driver installation at this time. (If you  
cancel the installation for some reason this dialog box can be accessed at a later time; go to  
Start=>Programs=>JAI AS=>Launch Driver Installation Tool to launch the driver install).  
3. A driver installation tool dialog box displays. Read the message about canceling found new devices  
and then click OK.  
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FIGURE 1. Scanning for Drivers  
4. The Driver Installation Tool dialog box appears with a listing of all NIC cards on the system.  
5. Right click on the net driver desired for the camera. If the driver is an Intel Pro a high performance  
option is available for install.  
FIGURE 2. Intel Pro Install Choices  
6. Right click on the net driver desired for the camera.  
7. Select the desired driver install Install High Performance IP Device Driver or Install Intel Network  
Driver. The network installation options vary, based on the NIC installed on the system. A dialog  
box asks for verification of the selected install. Click Yes. Follow the instructions on any additional  
dialog boxes.  
8. For information on other network card installs click Start=>JAI A.S=>Cam2Net=>Documenta-  
tion=>Cam2Net IP Device Drivers. An Acrobat file is available with instructions to help guide  
you through the proper install.  
9. Go to Start=>Programs=->JAI AS=>Cam2Net=>Launch Coyote application to launch the cam-  
era control tool.  
1.4.3 Uninstalling the Software  
To uninstall the JAI GigE camera-control software from the control panel, use the following steps:  
1. Open Add or Remove Programs in the control panel.  
2. Select JAI Cam2Net from the list of installed software.  
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TM-4200GE Software  
3. Click the Change or Remove button as shown in Figure 3 on page 4.  
FIGURE 3. Change and Remove Buttons  
1.4.4 Quick-Start  
Use the following quick-start process when the Camera Interface Application is installed on your PC.  
1. Connect the camera. The Hirose pin layout is shown in Table 1 on page 6. Both the Hirose and the  
network cable (RJ-45) are illustrated in Figure 6. Verify that both LED’s on the RJ-45 connector  
are green.  
2. Run the Camera Interface Application.  
3. Click Detect. Assign a suitable IP address to the camera. The window shown in Figure 2 appears.  
FIGURE 4. Network Device Finder Window  
4. Select the appropriate camera from the list, similar to the window shown in Figure 5 on page 5 and  
click OK.  
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TM-4200GE Software  
FIGURE 5. Select Camera Window  
5. Go to the Acquisition tab and click Start. An image stream should appear.  
6. Click on the Configure button at the bottom of the Coyote screen, and open the GigE Camera Soft-  
ware dialog box. This is your integrated control software.  
Note: The color version (TMC-4200GE) requires that color interpolation be performed in the  
frame grabber or by using the host computers CPU. In default mode, the camera  
supports 2 x 2 color interpolation. For better color performance, the user can select 3 x 3  
interpolation in the Camera Interface Application. Return to the Acquisition tab of the  
Coyote (previous) screen, and click Configure. In the Advanced Configuration Window,  
select the Pixel Type tab. Make sure the camera is set to the proper color space and pixel  
depth, and then click the check-box labeled Use 3 x 3 Bayer Interpolation in the  
Conversion Options panel. More information on color interpolation and the color filter  
array (CFA) can be found in Section 9.2 on page 58 of this manual.  
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TM-4200GE Software  
2 Connectors  
The camera has two sockets, as shown in Figure 6 below:  
12-pin Hirose for power, trigger, RS-232 communication and TTL I/O.  
RJ-45 for Gigabit Ethernet.  
FIGURE 6. TM-4200GE Back Panel Connectors  
GigE  
POWER  
These connectors are described in Section 2.1 and Section 2.2.  
2.1 Power and Signals Connector  
The GE camera receives power and signal through a 12-pin Hirose connector. Table 1 lists the pin  
layout and describes the function of each pin. The table lists the GPIO assignments for the relevant pins.  
A magnified illustration of each pin’s assignment follows in Figure 7 on page 7.  
TABLE 1.  
Hirose Connector, Pin Assignment  
Pin #  
1
Definition  
GND  
Description  
Power ground  
Power supply in  
Analog ground (video)  
For auto iris lens drive  
Ground  
GPIO Assignment  
2
+12V DC  
GND  
3
4
Analog Video  
GND  
O
5
6
Vinit  
Vinit  
I
7
External VD  
STROBE  
External HD  
Reserved  
Reserved  
Reserved  
I: Standard O: Option  
Strobe output  
I: Standard O: Option  
Reserved  
I/O  
O
8
9
I/O  
10  
11  
12  
Reserved  
Reserved  
Connectors  
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TM-4200GE Software  
FIGURE 7. HR10A-10R-12P  
9
1
2
8
10  
11  
3
12  
7
4
6
5
2.2 Ethernet  
The GigE socket, marked on the camera’s back panel as GigE, is a standard RJ-45 Ethernet socket. Use  
at least cat5e UTP cables (Cat6 cables are preferred). If you wish to connect the camera directly to a PC,  
1
you must use a cross-over cable. Refer to the Cam2Net User's Manual for details.  
FIGURE 8. Ethernet GigE Socket  
GigE  
1. JAI recommends the use of shielded cables to reduce emissions and for CE/FCC  
compliance. Double-shielded cables further reduce emissions.  
Connectors  
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TM-4200GE Software  
3 Configuring the TM-4200GE Camera  
The configuration of the GigE camera consists of two parts:  
The imager configuration (CCD and control circuits)  
The internal frame grabber configuration  
The imager can be configured for partial scan, binning, and so on, just like a Camera Link camera. The  
internal frame grabber is automatically configured for the pixel type, windowing, image size, I/O and so  
on, by the GigE camera software.  
3.1 Setup  
If you have a peer-to-peer connection between the TM-4200GE camera and your PC without network  
switches, your packet size can be the default value (8128 bytes) as shown in Figure 7. However, if you  
are connecting the TM-4200GE to your PC through a network switch, then you need to know the  
maximum packet size that your network switch supports. Typically, if your switch supports jumbo  
packets, then you should keep the packet size to 8128 bytes. If your switch does not support jumbo  
packets, then you may need to change the packet size to 1440 bytes.  
FIGURE 9. Camera Interface Application Dialog Box  
Note: If you connect the  
camera through a network  
switch, you may need to  
modify the packet size.  
Configuring the TM-4200GE Camera  
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TM-4200GE Software  
To use the integrated GigE camera software, follow these steps:  
1. Start the Camera Interface Application (this is the Coyote application used above). The dialog box  
2. Click the Detect button to detect the device and driver in the “Device Actions” panel.  
3. Click Select Camera and select TM-4200GE or TMC-4200GE (color) from the camera list.  
4. Select the Acquisition tab and click Configure. The camera configuration dialog box displays.  
5. Select the GigE Camera Software tab. This is the Integrated GigE Camera Software shown in  
The TM-4200GE camera operates in 8-bit, 10-bit, or 12-bit digital output mode. The 8-bit/10-bit/12-bit  
selection is possible through the GigE integrated software. To select the mode, open the Configure page  
and select the Pixel Type tab. Under the Pixel Type, select Grayscale 8, Grayscale 10, or Grayscale 12.  
Note that the LUT (Look-Up Table) is not available when the Grayscale 12, 2 taps mode is selected.  
FIGURE 10. Advanced Configuration Window  
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3.2 Configuring the Imager  
To configure the TM-4200GE’s imager, use the integrated GigE camera software that is part of the  
Cam2Net Camera Interface Application. You can also use the dual-tap AccuPiXEL GigE control tool,  
but that will not update any internal grabber settings. See “Hardware Introduction” on page 45 for a  
description of the different image settings of the camera.  
FIGURE 11. Integrated GigE Camera Software  
Configuring the TM-4200GE Camera  
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3.2.1 GUI Features  
You can control the following camera functions using the integrated camera software.  
Shutter Speed and Mode  
Scan Mode  
Gain Control  
Offset Level  
Memory Pages  
LUT (Look-Up Table) Control  
8, 10, 12-bit Selectable  
Trigger Input Location and Polarity  
Digital Zoom  
Pixel Compensation  
3.3 Configuring the Internal Frame Grabber  
The integrated camera software updates the internal frame grabber settings automatically. Also,  
because the internal frame grabber configuration is independent of the imager configuration, you can  
set up (that is, “window”) the internal frame grabber separately, for example, the Image Settings tab in  
the integrated camera software. This has the added benefit of reducing unnecessary traffic on the GigE  
network, and freeing bandwidth for other cameras.  
3.4 Modes  
This section includes examples of various types of setup actions available through the camera  
configuration dialog box.  
3.4.1 Check the Current Camera Setting  
You can manually send camera commands from the Serial Free Form tab of the Configuration window  
shown in Figure 12. Use the serial port and click the CR check box. Enter :RPST and click Send to get  
the current camera setting. For detailed information about the current camera setting, refer to Table 4 on  
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FIGURE 12. Advanced Configuration - Port Communication  
3.4.2 Exposure Control  
In Exposure Control, under the GigE Camera software tab, shown in Figure 13, you can specify the  
shutter mode and set the shutter speed and direct shutter values.  
FIGURE 13. Exposure Control  
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Shutter Mode  
The exposure control has two different settings. Select the desired setting using the drop down list box  
FIGURE 14. Mode Control Pull-down  
Shutter Speed  
The shutter speed setting, shown in Figure 15, allows you to select the specific shutter speed for manual  
shutter and Async shutter. Manual shutter speed 0 is No Shutter mode; Async shutter speed 0 is Async -  
No Shutter mode; Async shutter speed 9 is Async - No Delay shutter mode (pulse width control). Direct  
Shutter allows you to select shutter speed for direct shutter count by the video line. Please note that  
manual shutter 1 and 2 are not available in scan mode B and D.  
FIGURE 15. Shutter Speed  
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3.4.3 Scan Mode  
The TM-4200GE camera has full and partial scan modes as shown in Figure 16. The partial scan area  
allows you to select the different scan lines. When the scan area starts from an odd line, for a color  
camera, an offset of 1 is added in the vertical direction. The TM-4200GE camera has no binning modes.  
FIGURE 16. Scan Mode  
3.4.4 Programmable Scan  
The TM-4200CL offers preset partial scans, or the scan size may be set by the user. The minimum  
available scan is one line.  
3.4.5 User Programmable Variable Partial Scan  
Click on the Scan Area drop down box and select Programmable  
TM-4200CL allows the user to select a full scan, 1000 lines, 500 lines and 250 lines partial scan mode.  
Set the beginning line number for the scan. The lowest start point is 2047 since a single line is the  
smallest available programmable scan.  
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FIGURE 17. Programmable Scan Set Dialog Box.  
Enter the total number of lines desired in the scan inside the Lines box and click the Apply button.The  
small dialog box provides a visual representation of the new scan size. The dialog box remains open  
until a different Scan Area setting is selected, or it is closed using the close box on the upper right.  
FIGURE 18. Scan Start Point and Lines Setting.  
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3.4.6 Gain Settings  
3.4.6 (a) Gain  
The Gain Settings control box, shown in Figure , allows you to change the Gain value from 0 to 4095.  
To change the value, either click on the up or down button beside the current setting or enter the value  
directly into the text box.  
3.4.6 (b) R Auto Gain Control  
Click the R Auto Gain checkbox to enable gain channel balancing. The box stays checked only for the  
duration of the channel balancing. Once the gain channel balancing has finished, the software  
automatically disables this feature, and checkbox is unchecked. Please note that when channel  
balancing, channel B aligns to channel A. Good channel balance is obtained by exposing the camera to  
a uniform light source under 80% saturation. If the camera is in Async trigger mode and the trigger  
frequency is low (or slow), it may take longer to collect enough frames to balance the channel. Another  
condition in which Channel Balance may not work properly is when you use the high-speed shutter  
under low-frequency light, such as fluorescent light. In both cases, the channel balance will time-out in  
10 seconds if the balance is not reached.  
While the channel balancing is occurring the configuration software may seem to freeze. The software  
may become unresponsive for about ten seconds during this process.  
3.4.7 The Gain  
Offset Level  
The Channel A offset level is the master, channel B is the slave. The offset level box, shown in  
Figure 19, allows you to change Channel A offset voltage. To change the value, click on the up or down  
arrow, or enter the value directly into the box. The camera itself automatically adjusts Channel B offset  
voltage, every other frame. Please note that offset level control is not available in scan modes C and D  
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FIGURE 19. Offset Level.  
3.4.8 Look-Up Table  
The look-up table (LUT) control, shown in Figure 20, allows you to change two knee point values.  
FIGURE 20. Look-Up Table  
Enter X , Y , X , Y values directly to adjust the knee curve. In the integrated camera software, the  
1
1
2
2
look-up table can also be controlled interactively. The Table Selection pull-down menu allows you to  
select the Linear or Gamma 45 option. This control also allows you to check the positive or negative  
box to choose an image option. There is no LUT for 12-bit output.  
3.4.9 Memory Pages  
All the camera parameters such as shutter mode, shutter speed, gain, offset level, scan mode, and LUT  
can be saved into seven available memory pages on the EEPROM in the camera. The pages are  
numbered 0-6. The Load Page button loads the corresponding camera settings from the EEPROM while  
the write page button writes the current camera settings to the corresponding memory page in the  
EEPROM.  
Page 1, shown in Figure 21, is the power-up default page. Page 0 is the factory default. To save your  
current camera settings for power up default, write the settings to memory page 1.  
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FIGURE 21. Memory Pages  
To reset memory page 1 to the factory default settings, load memory page 0 and save those settings to  
memory page 1. Page 0 is password-protected and you cannot write to it. If you find that you do need to  
write to page 0, contact JAI Inc. for password access.  
Note: Configurations such as grabber settings, pulse generator, GPIO, and image setting must be saved  
information.  
3.4.10 Free-Running Mode  
The camera must be in Manual Shutter or Direct Shutter mode. In the example below, there is no partial  
scan.  
1. Connect to the camera.  
2. Under the Device Features tab, set the GPIO look-up table to Q5=1.  
3. Under the GigE Software tab, change the manual shutter or direct shutter values.  
4. Click Start.  
You should now see a free-running video stream.  
3.4.11 Externally Triggered  
The external trigger is sent through pin 6 of the 12-pin Hirose connector. To use the software to enable  
the external trigger, follow these steps:  
1. Change the GigE camera software shutter mode to Async. Shutter.  
2. Set the GPIO look-up table to Q4 = I0 and Q5 = 1.  
3.4.12 Internally Triggered  
The camera-control software includes pulse generators that you can use to trigger the camera internally.  
To do this, follow these steps:  
1. Select Pulse Generator 0 under the Device Features tab. Set the pulse width and delay and check  
the Periodic option if needed.  
2. Set the GPIO look-up table to Q5=1 and Q4=I7.  
3. Set the shutter mode in the GigE camera software page to async shutter. For more information, refer  
Configuring the TM-4200GE Camera  
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3.4.13 Save/Restore Settings to Your Hard Disk  
To save your current settings into the XML file, go to the main menu, select “File” and click on Save  
As. The XML file saves all your configurations such as grabber settings, pulse generator, GPIO and  
language settings.  
The XML file will not, however, save camera parameters such as shutter mode, shutter speed, gain  
settings, offset level, scan mode, and LUT. For more information about saving these camera  
3.4.14 White Balance Control (Color Versions Only)  
To determine white balance, use the following steps:  
1. Select scan mode A and no binning in the GigE Camera Software tabbed dialog. shown in  
2. Start the live video by clicking Start in the Acquisition tab of the Camera Interface Application dia-  
log box.  
3. Select Color Adjustment under tools in the main menu. Show the camera a piece of white paper to  
make sure that the image is not saturated.  
4. Click Analyze to automatically calculate the white balance.  
5. Once white balance has been calculated, click Apply Results to apply the white balance. You can  
also assign custom gain and offset values to the R, G, and B channels. If you choose to assign cus-  
tom values, click Apply Results.  
FIGURE 22. White Balance Control Settings.  
Custom white  
balance.  
Gain/Offset  
Automatic white  
balance control.  
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3.4.15 Main Menu: “Option”  
3.4.15 (a) Test Pattern  
The Grabber Settings tabbed dialog box has a check box to enable the test pattern that is internally  
generated by the integrated camera software.  
3.4.16 Version  
View the version number of the Cam2Net camera interface application by clicking on Help=>About.  
The version number of the integrated GigE camera software is seen in a text box control called Version  
in the GigE Camera tabbed dialog box.  
3.4.17 Exit  
From the main menu, select File, and click Exit to exit the software.  
Configuring the TM-4200GE Camera  
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4 Signal Handling  
This section briefly describes the signal handling of the GE cameras in the following sections:  
Refer to the Cam2Net Users Manual for additional details.  
4.1 Camera Inputs  
For information on the polarity and type of the signals required to support specific camera functions,  
refer to See “Asynchronous reset” on page 46.  
The TM-4200GE has four externally controllable standard signals:  
Trigger (VINIT or EXT_TRIG) (CC1 equivalent)  
Integration Control (INTEG/ROI) (CC2 equivalent)  
VD in (EXT_VD) (CC3 equivalent)  
HD in (EXT_HD) (CC4 equivalent)  
The labels for these signals in the GPIO Control Block programming language are:  
I0, for VINIT (must be configured as EXT_TRIG)  
I1, for VD in (must be configured as EXT_VD)  
I2, for HD in (must be configured as EXT_HD)  
I4, for Integration control (must be configured as INT)  
For normal exposure operation, the INTEG signal must be high. In the GPIO lookup table language:  
Q5=1. When it is low, the CCD readout is inhibited. To use the Integration Control, set Q5=I3 in the  
GPIO lookup table.  
4.2 Camera Outputs  
When the Asynchronous Trigger is used, the strobe output indicates the exposure period.  
I-4 for strobe output (must be configured as CAM_STROBE)  
4.3 GPIO Control Block  
Figure 23 below shows the GPIO Control Block signals for the GE Cameras.  
Signal Handling  
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Page 22  
TM-4200GE Software  
FIGURE 23. GE Camera GPIO Control Block  
EXT_VD  
EXT_HD  
TTLIN(EXT_TRIG)  
FDV  
I0  
I1  
I2  
I3  
I4  
I5  
I6  
I7  
Q0  
Q1  
TTLOUT(STROBE)  
TTLIN(EXT_VD)  
LDV  
Q2  
Q3  
CTRL2  
Q4  
EVINIT  
TTLIN(EXT_HD)  
CTRL1  
Q5  
INTG_CON  
Q6  
TTLN(INT)  
CAM_STROBE  
Q7  
LUT  
8-to-16  
Q8  
Q9  
CTRL0  
Q10  
Q11  
Q12  
Q13  
Q14  
Q15  
TRIG  
RESV  
pulse_out0  
pulse_out1  
pulse_out2  
pulse_out3  
pulse_trig0  
pulse_trig1  
pulse_trig2  
pulse_trig3  
Pulse_Gen0  
Pulse_Gen1  
Pulse_Gen2  
Pulse_Gen3  
Inputs I0 through I7 can be either external or internal inputs to the look-up table. The outputs are used  
by the imager part of the GE camera.  
The HD and VD signals can be passed through, bypassing the GPIO lookup table. Figure 25 on page 24  
shows a screen dump of the GPIO function select page, where HD/VD bypass selection can be made.  
The default value 0 (zero) is through the lookup table. Value 1 (one) is bypassing the lookup table.  
The SDK and the Cam2Net Camera Interface Application both supply methods to select GPIO bypass  
of the external VD and HD (I1 and I2).  
It is also possible to select which signal source to lead to the GPIO inputs. This is done in the GPIO  
look-up table page as shown in Figure 24.  
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TM-4200GE Software  
FIGURE 24. GPIO Look-Up Table  
Q0 = I4  
Signal Handling  
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TM-4200GE Software  
FIGURE 25. The GPIO Configuration  
4.4 GPIO Label Table  
Table 2 shows which GPIO inputs carry the different signals. The top line for each label contains the  
default signal.  
TABLE 2.  
GPIO Look-Up Table Input Labels  
Input  
Label  
Signal  
Description  
TTL_IN(EXT_TRIG)  
FDV  
TTL-input 0. Used for external trigger.  
Internal signal. Frame Data Valid.  
TTL-input 1. Used for external vertical drive.  
Internal signal. Line Data Valid.  
I0  
I1  
I2  
I3  
I4  
TTL_IN(EXT_VD)  
LDV  
CTRL2  
Internal control signal.  
TTL_IN(EXT_HD)  
CTRL1  
TTL-input 2. Used for external horizontal drive.  
Internal control signal.  
TTL_IN(INT)  
CAM_STROBE  
PULSE_GEN3  
TTL-input 3. Used for external integration control.  
Internal signal. Strobe Input.  
Pulse Generator 3 signals go here.  
Signal Handling  
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TM-4200GE Software  
Input  
Label  
Signal  
Description  
Internal control signal.  
CTRL0  
PULSE_GEN2  
PULSE_GEN1  
N/A  
I5  
I6  
I7  
Pulse Generator 2 signals go here.  
Pulse Generator 1 signals go here.  
PULSE_GEN0  
N/A  
Pulse Generator 0 signals go here.  
Table 3 shows which output labels carry the output signals.  
TABLE 3. GPIO Look-Up Table Output Labels  
Output label  
Q0  
Signal  
TTL-OUT(STROBE)  
N/A  
Description  
Strobe output  
Q1  
Q2  
N/A  
Q3  
N/A  
Q4  
EVINIT  
INTG_CON  
EXT_VD  
EXT_HD  
pulse_trig1  
pulse_trig0  
pulse_trig3  
pulse_trig2  
N/A  
Trigger  
Q5  
Integration control  
Vertical Drive  
Q6  
Q7  
Horizontal Drive  
Q8  
Pulse Generator 1 gets its trigger here  
Pulse Generator 0 gets its trigger here  
Pulse Generator 3 gets its trigger here  
Pulse Generator 2 gets its trigger here  
Q9  
Q10  
Q11  
Q12  
Q13  
Q14  
Q15  
N/A  
TRIG  
Trigger for camera’s internal frame grabber  
Reserved  
RESV  
4.5 Pulse Generators  
The TM-4200GE camera has four independently programmable pulse generators. These generators can  
run as either periodic or triggered. To run the pulse generators as triggered, they can be triggered on  
either levels or signal edges. These generators can be tied to the camera inputs (camera-control lines).  
For example, you can set pulse generator 0 in the Device Features tabbed dialog box to the following  
values:  
Delay = 600  
Width = 14,000  
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TM-4200GE Software  
Granularity = 1  
Now check the Periodic option and change the camera settings to Async 9. This triggers the camera,  
based on the pulse width set in the Pulse Generator page.  
Be careful with the pulse generator’s GPIO input and output polarity. If the delay and pulse-width  
duration are switched around, the output polarity must be negated in the GPIO lookup table.  
The pulse generators are configured in the Pulse Generator section of the Device Features tab of the  
Advanced Configuration window as shown in Figure 26.  
FIGURE 26. Pulse Generator Page  
Signal Handling  
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TM-4200GE Software  
5 GigE Series Camera Serial Commands  
You can control the GigE series cameras by serial command either using RS-232 or Camera Link. The  
Start character is always “:” and the End character is always <CR> (return). For example, to set  
Asynchronous Pulse Width Mode, send the command :ASH=9<CR> to the camera. Table 4 lists serial  
commands that can be used to control the camera.  
TABLE 4.  
TM/TMC-4200 Command List  
End of  
Cmd  
Command  
Parameter  
Ack. Response  
Description  
Scan Mode  
:SMD  
:SMDZ=  
:SMDU=  
X
<cr>  
<cr>  
<cr>  
:o<cr>  
:o<cr>  
:o<cr>  
Set Preset Scan Area (X=A,B,C,D,T)  
Set Digital Zoom (X=0,1,2,3)  
Set Programmable Scan Area  
X
XXXXYYYY  
(XXXX=0000 - 07FF, YYYY=0001 -  
0800)  
:SMD?  
<cr>  
:oMD[X]<cr>  
Inquire current scan mode  
(X=A,B,C,D,T,Z,U)  
Shutter Mode and Shutter Speed  
:MSH=  
:DSH=  
:ASH=  
X
<cr>  
<cr>  
<cr>  
:o<cr>  
:o<cr>  
:o<cr>  
Set Continuous Mode Preset Shutter ( X=  
0 - 9)  
XXX  
X
Set Continuous Mode Programmable  
Shutter ( XXX=000 - total lines)  
Set Async Mode Preset Shutter (X=0 - 9,  
A, B) ( X=0 async no shutter,  
( X=1-8 Preset Shutter, X=9 PWC, X=A  
Fixed exposure PIV, X=B PWC PIV)  
Set Async Mode Programmable Shutter  
(XXX=000 - 81F)  
Inquire current shutter mode  
:ADS=  
:SHR?  
XXX  
<cr>  
<cr>  
:o<cr>  
:o[shtr]<cr>  
Gain and Offset  
:MGA=  
:MGB=  
:VRA=  
:VRB=  
:MGA?  
:MGB?  
:VRA?  
:VRB?  
XXX  
<cr>  
<cr>  
<cr>  
<cr>  
<cr>  
<cr>  
<cr>  
<cr>  
:o<cr>  
:o<cr>  
:o<cr>  
:o<cr>  
Set Master Gain  
(XXX = 000 - FFF)  
Set R channel Fine Gain  
(XXX = 000 - FFF)  
Set Master Offset  
(XXX = 000 - FFF)  
Set R channel Fine Offset  
(XXX = 000 - FFF)  
Inquire Master Gain  
(XXX = 000 - FFF)  
XXX  
XXX  
XXX  
:oMG[XXX]<cr  
>
:oSG[XXX]<cr> Inquire R channel Fine Gain (XXX = 000  
- FFF)  
:oMF[XXX]<cr> Inquire Master Offset  
(XXX = 000 - FFF)  
:oSF[XXX]<cr> Inquire R channel Fine Offset  
(XXX = 000 - FFF)  
GigE Series Camera Serial Commands  
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TM-4200GE Software  
End of  
Cmd  
Command  
Parameter  
Ack. Response  
Description  
Lookup Table  
:LINR  
<cr>  
<cr>  
<cr>  
:o<cr>  
:o<cr>  
:o<cr>  
Set linear table  
Set gamma .45 table  
Set knees  
(X1, Y1, X2, Y2 = 00 - FF)  
Set Positive Knee or Negative Knee (X =  
:GM45  
:KNEE=  
X1Y1X2Y2  
X
:NLUT  
<cr>  
:o<cr>  
0 Positive, X = 1  
Negative)  
Inquire current LUT setting  
:LUT?  
<cr>  
:o[lut]<cr>  
Channel Balance  
:EABL  
<cr>  
<cr>  
<cr>  
:oAB0<cr>  
:o<cr>  
:oAB[X]<cr>  
Enable Gain Balancing  
Disable Gain Balancing  
Check Gain Balancing Status  
:DABL  
:ABL?  
(X = 1 Enable, X = 0 Disable)  
Enable/Disable Optical Black Balancing  
:ACL=  
X
<cr>  
:o[AC][X]<cr>  
and Inquire Status  
(X = 0 Disable, X = 1 Enable,  
X = ? Inquire Status)  
Vsub  
:DCI=  
:DCI?  
XXX  
<cr>  
<cr>  
:o<cr>  
Set Vsub (XXX = 600 - D00)  
:oDC[XXX]<cr> Inquire Vsub (XXX = 600 - D00)  
End of  
Cmd  
Command  
Parameter  
X
Ack. Response  
Description  
EEPROM  
:WRPG  
<cr>  
:o<cr>  
Write Page (X = 0 - 6) (Unlock the Pass-  
word first if writing to page 0) (Page 0 is  
the factory default setting, Page 1 is the  
power up default setting)  
Load Page (X = 0 - 6)  
Read Page (X = 0 - 6)  
Report Current Settings  
:LDPG  
:RDPG  
:RPST  
X
X
<cr>  
<cr>  
<cr>  
:o<cr>  
:o[settings]<cr>  
:o[settings]<cr>  
Dual Tap Digital Video Output Order  
:VDO  
X
<cr>  
:o[VD][X]<cr>  
Set Dual Tap Digital Video Output Order  
(X = A, B, C, ?)  
(A <--<--, B <---->, C <<----, ? Inquire  
video output order)  
Image Pre-processing  
:BLC=  
:EBL=  
0
<cr>  
<cr>  
:o<cr>  
:o[BL][X]<cr>  
Set White Blemish Calibration Flag  
Enable/Disable Blemish Compensation  
X
and Inquire Status  
(X = 0 Disable, X = 1 Enable,  
X = ? Inquire Status)  
GigE Series Camera Serial Commands  
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TM-4200GE Software  
End of  
Cmd  
Command  
Parameter  
Ack. Response  
Description  
Miscellaneous  
:DUL=  
X
X
X
X
X
<cr>  
<cr>  
<cr>  
<cr>  
<cr>  
:o<cr>  
:o<cr>  
:o<cr>  
:o<cr>  
:o<cr>  
Single Tap/Dual Tap Selection (X = 0  
Dual Tap, X = 1 Single Tap)  
Set Output Data Depth (X = 0 8-bit, X =  
1 10-bit, x = 2 12-bit)  
Select Camera Control signals (X = 0 CL  
Conn, X = 1 Hirose Conn)  
External Trigger Polarity (X = 1 Active  
:DDP=  
:CCS=  
:TAH=  
:TPTN  
High, X = 0 Active Low)  
Enable/Disable Test Pattern (X = 1  
Enable, X = 0 Disable)  
:CAM?  
:VER?  
:SGE=  
<cr>  
<cr>  
<cr>  
:o[model]<cr>  
:o[version]<cr>  
:o<cr>  
Inquire Camera Model  
Inquire MPU firmware version  
Set Digital Output Interface  
X
(X = 0 CameraLink, X = 1 GigE)  
CCD information (X = 1)  
Password (X = 1 Administrator, X = 0  
:CCD=  
:PuLX  
X
X
<cr>  
<cr>  
:o<cr>  
:o<cr>  
Users)  
Note: If a command is not accepted for any reason, the camera will return a “nack” response. “:e”  
<cr> *Not available yet.  
TABLE 5.  
Command  
Command Responses  
Parameter  
End of Cmd  
Description  
Byte 1, 2  
Master Gain  
R Channel  
Master Gain (H'0000 - H'0FFF: -3dB - +12dB)  
Byte 3, 4  
Byte 5, 6  
Fine Gain  
Master Offset  
R Channel  
R Channel Fine Gain (H'0000 - H'0FFF)  
Master Offset (H'0000 - H'0FFF)  
Byte 7, 8  
Command  
Byte 9  
Fine Offset  
R Channel Fine Offset (H'0000 - H'0FFF)  
Parameter  
Function Flag  
0
End of Cmd  
Description  
0000=2048x2048 0001=2048x1000  
Bit 0  
Bit 1  
Bit 2  
Scan Area 0  
Scan Area 1  
Scan Area 2  
0010=2048x500 0011=2048x250  
0100=2x2 binning of 2048x2048  
1111=User Programmable Scan Area  
1000=Digital Zoom x1 1001=Digital Zoom  
x2  
1000=Digital Zoom x3 1001=Digital Zoom  
Bit 3  
Bit 4  
Bit 5  
Scan Area 3  
Rsvd  
Rsvd  
Pixel Output  
x4  
Bit 6  
Order 0  
00=<---<--- 01<=<------>  
10=<<------  
Pixel Output  
Bit 7  
Function Flag  
Order 1  
Byte 10  
1
Continuous Mode: 0000 - 1001=Continuous  
preset shutter 0 - 9  
Trigger Mode:  
Bit 0  
Bit 1  
Shutter 0  
Shutter 1  
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0000=Async no shutter 0001 - 1000=Async  
Bit 2  
Bit 3  
Bit 4  
Shutter 2  
Shutter 3  
preset shutters 1-8  
1001=PWC 1010=PIV Fixed Exposure  
1011=PIV PWC  
00=Continuous Preset Shutter  
01=Trigger  
Shutter Mode 0 Preset Shutter  
10=Trigger Programmable Shutter  
Shutter Mode 1 11=Continuous Programmable Shutter  
Data Depth 0  
Data Depth 1  
Bit 5  
Bit 6  
Bit 7  
00=8bit  
01=10bit  
10=12bit  
Function Flag  
Byte 11  
2
Bit 0  
Bit 1  
Bit 2  
Look-up table 0 00=Linear 01=Gamma.45  
Look-up table 1 10=User Knee Table  
Rsvd  
Camera Control 0=CameraLink Connector 1=Hirose 12pin  
Bit 3  
Bit 4  
Signals  
Rsvd  
Trigger Signal  
Connector  
Bit 5  
Bit 6  
Polarity  
0=Active Low 1=Active High  
Dual / Signal  
Tap  
Positive /  
0=Dual Tap  
1=Single Tap  
Bit 7  
Function Flag  
Negative LUT  
0=Positive LUT 1=Negative LUT  
Byte 12  
3
R Channel Auto  
Bit 0  
Fine Gain  
0=Disable 1=Enable  
0=Disable 1=Enable  
R Channel Auto  
Bit 1  
Bit 2  
Bit 3  
Fine Offset  
Rsvd  
Rsvd  
Command  
Parameter  
End of Cmd  
Blemish  
Description  
Bit 4  
Bit 5  
Compensation  
Rsvd  
0=Disable 1=Enable  
Bit 6  
Bit 7  
Password  
Test Pattern  
0=Disable 1=Enable  
0=Disable 1=Enable  
Byte 13, 14  
Byte 15, 16  
(X1, Y1)  
(X2, Y2)  
Start Line of  
Coordinate for Knee 1 (X1, Y1=H'00 - H'FF)  
Coordinate for Knee 2 (X2, Y2=H'00 - H'FF)  
Programmable  
Scan Area  
Total Lines of  
Start Line of Programmable Scan Area  
(H'0000 - H'07FF)  
Byte 17, 18  
Byte 19, 20  
Programmable  
Scan Area  
Shutter Speed  
Total Lines of Programmable Scan Area  
(H'0001 - H'0800)  
of  
Programmable  
Shutter  
Vsub Voltage  
Shutter Speed of Programmable Shutter  
(H'0000 - H'081F)  
Vsub Voltage (H'0600 - H'0D00=7.8V - 17V)  
Byte 21, 22  
Byte 23, 24  
GigE Series Camera Serial Commands  
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Dual-Tap TM-4200GE AccuPiXEL  
Series  
Camera-Control Software  
Operation Manual  
TM-4200GE series.  
6 Introduction  
The Dual-Tap AccuPiXEL software offered for the TM-4200GE is  
camera control software. It is not used in image capture, but rather to  
configure camera functionality. The Cam2Net software and Dual-  
Tap AccuPiXEL software have the same capabilities. The Dual-Tap  
AccuPiXEL software is not needed to use the camera.  
If you find it more comfortable to use, or the AccuPiXEL software seems more compatible with your  
system, then it may be used instead of Cam2Net to configure camera functionality. The Cam2Net and  
AccuPiXEL software can not run simultaneously.  
The Dual-Tap AccuPiXEL series cameras are high-resolution, progressive scan cameras with JAI Inc.-  
proprietary LUT control and other excellent features. The software for these cameras was developed to  
function as standard software for the entire Dual-Tap AccuPiXEL series, and can open either the RS-  
232 serial port (COM) or Camera Link. Camera Link users must physically install the Camera Link  
frame grabber board into the PC. They must also install the Camera Link API (clserXXX.dll) software.  
These cameras are specially designed to capture images in progressive scan (non-interlace) format,  
producing a full frame of electronic shutter images, as well as normal images.  
Although this software works with all AccuPiXEL cameras, the interface for the TM-4200GE series  
appears different from other cameras compatible with this same software, and has various capabilities,  
depending on the camera model the software is accessing. The TM-4200GE series software is therefore,  
specifically documented in this section  
Dual-Tap TM-4200GE AccuPiXEL Series Camera-Control Software  
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Dual-Tap TM-4200GE AccuPiXEL Series Camera-Control Software  
6.1 Software Installation  
Following are the instructions to install the Dual-Tap AccuPiXEL series camera-control software on a  
PC.  
6.1.1 Before Installing Dual-Tap AccuPiXEL Series Camera-Control Software  
Please note the following requirements.  
Your computer must be running Microsoft Windows NT 4.0, Windows 2000, or Windows XP.  
The software requires one available communication port that is not in conflict with other peripher-  
als such as the mouse or modem.  
Installation of the software requires 2.4 MB of free space in your PC hard disk.  
6.1.2 Installing the Software  
To install the Dual-Tap AccuPiXEL series camera-control software, obtain the software from the JAI  
web site and run “Setup.exe.” The installer will direct you to install the application code.  
If dual tap software is already installed on your computer, uninstall the software using the steps in the  
Uninstall section.  
2. Click the Support link  
3. Click the Software Downloads link under the Customer Support menu  
4. Select the camera model number by clicking in the option button.  
5. Select either “Open” or “Save” on the install dialog box  
Note:The file is compressed, and uses the decompression program installed on your  
computer. WinZip is used in this example.Windows XP has an unzip capability as part of  
the operating system.  
6. Open the file.  
7. Double click on the JAI Inc. GigE 2.2.0.1 Install icon.  
FIGURE 27. The Setup icon installs Dual Tap AccuPIXel v 2.2.x.x  
8. Follow the Setup instructions.  
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Dual-Tap TM-4200GE AccuPiXEL Series Camera-Control Software  
FIGURE 28. AccuPIXel Setup screen  
6.1.3 Uninstalling the Software  
To uninstall the Dual-Tap AccuPiXEL series camera-control software from the control panel, follow  
the steps below.  
1. Open “Add or Remove Programs” in the control panel.  
2. Select “Dual Tap AccuPiXEL” from the lists of the installed software.  
3. Click the “Change” or “Remove” button.  
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Page 34  
Dual-Tap TM-4200GE AccuPiXEL Series Camera-Control Software  
FIGURE 29. The “Add or Remove Programs” utility can uninstall older software.  
6.2 TM/TMC-4200GE Camera  
FIGURE 30. Back of the TM/TMC-4200GE  
GigE  
POWER  
The camera must have all cables properly connected and any required adapters installed and configured  
to allow the software to perform the operations on the interface.  
6.3 Using the GigE mode  
The IP address is initially configured using the Coyote software provided by JAI. To obtain the  
load.php). To review IP address assignment see “Quick-Start” on page 4  
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Page 35  
Dual-Tap TM-4200GE AccuPiXEL Series Camera-Control Software  
6.4 GUI Features  
The following is a list of camera functions that PC serial commands can control. The Dual-Tap  
AccuPiXEL series Camera Link cameras use differential serial communication through the Camera  
Link connector on the rear panel of the camera. The interface shown here is for the TM/TMC 4200 CL  
cameras.  
FIGURE 31. Main DualTap AccuPiXEL Window  
Exposure Control  
- Mode  
- Shutter Speed  
- Expo / Lines  
- Scan Area  
Scan  
- Area  
- Mode  
Gain Settings  
- Master Gain  
- R Fine Gain  
- R Auto Gain  
check box  
Offset Voltage  
- Master Offset  
- R Fine Offset  
- R Auto Offset  
Taps  
Video Depth  
Image Pre-processing  
Control Signals  
Trigger  
LUT  
- Positive  
- Negative  
- Table Selection  
- X1, Y1, X2, Y2  
- Send Knees  
Show advanced configuration pages check box  
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Page 36  
Dual-Tap TM-4200GE AccuPiXEL Series Camera-Control Software  
6.5 Operating The Control Software  
6.5.1 Exposure Control  
The TM-4200GE exposure control allows you to select Continuous or Trigger modes using the  
appropriate option button. Notice that Continuous and Trigger mode offer slightly different menus.  
6.5.1 (a) Shutter Speed  
The Shutter Time drop-down list box allows you to select the specific shutter speed for manual shutter  
and Async shutter. Manual shutter speed 0 is no shutter mode; Async shutter speed 0 is Async No  
Shutter mode; Async shutter speed 1~8 is Async preset shutter mode; Async shutter speed 9 is Async no  
delay shutter mode (pulse width control). For detailed shutter information, please see “Electronic  
FIGURE 32. Continuous mode opens and closes the shutter based on the camera  
settings.  
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Dual-Tap TM-4200GE AccuPiXEL Series Camera-Control Software  
FIGURE 33.  
Trigger mode uses a manual or sensor command to open and close the shutter.  
FIGURE 34. To use Programmable shutter speed, select Programmable.  
6.5.1 (b) Expo (lines)  
The Expo (lines) selection of the Exposure Control frame determines how long the shutter remains  
open, since a certain amount of time is allotted to expose each line. A minimum of one line of pixels  
must be exposed. The maximum number of lines is 2048. Enter the number of lines desired either by  
clicking on the arrows in the interface, or by inputting a number directly into the box beside the “Expo  
(lines)” box.  
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Dual-Tap TM-4200GE AccuPiXEL Series Camera-Control Software  
6.5.1 (c) Scan Area  
Changing the scan area affects the image resolution. If desired, the size of the scan area can be selected  
from the drop-down list box. When the Scan Area setting is used to designate the number of lines, the  
rest of the Exposure Control frame is disabled. For more information on programmable scans see  
FIGURE 35. The Scan Area drop down box.  
Scan area can vary from a, b, c, or d, to Programmable, various Zoom levels, and more.  
FIGURE 36. A dialog box asks for a starting line number for the programmable scan.  
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Dual-Tap TM-4200GE AccuPiXEL Series Camera-Control Software  
FIGURE 37. Click the Apply button once the desired scan is programmed.  
6.5.2 Gain Control  
6.5.2 (a) Gain  
Gain controls the brightness of an image. If the gain number is increased, (for example, 1000 to 2000)  
the image becomes brighter. If the gain number is decreased, the image becomes dimmer. The Gain  
Control box allows you to change the Gain value.  
When R Auto Gain is checked the camera automatically sets the gain. While the camera is setting the  
gain the user interface is disabled. Once the gain is set the check box clears. Be careful not to send other  
configuration commands during this process because the camera may not receive the commands.  
FIGURE 38. The Gain is being set when the R Auto Gain box appears checked.  
6.5.3 Offset Voltage  
Offset is changed by raising on lowering the number in the “Master Offset” or “R Fine Offset” box  
either by clicking on the arrows or typing a new value in the box.  
Checking the “R Auto Offset” check box causes the camera to automatically adjust the offset. The  
camera continues to adjust the offset unless the user unchecks the auto offset; in that case the offset is  
left off.  
When the offset is changed the new setting does not show in the interface. It is necessary to click on the  
“Report” button to refresh the screen.  
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Dual-Tap TM-4200GE AccuPiXEL Series Camera-Control Software  
FIGURE 39. The R Auto Offset box is checked only while the command is being set by  
the camera.  
Tap Selection:  
The TM-4200GE is capable of Dual-Tap or Single-Tap operation. Click the option button for the  
operation you prefer. Single-Tap operation does not allow the higher data rate permitted by the Dual-  
Tap output.  
FIGURE 40. Click on the option button to set the preferred option.  
6.5.4 Video Depth  
FIGURE 41. Use the option buttons to select 8-bit, 10-bit, or 12-bit output.  
FIGURE 42. Image Pre-processing  
Cover the lens with the lens cap before enabling the blemish calibration. Activate this control by  
clicking the Blemish Calibration button and then check the “Enable Blemish Compensation” check box.  
The blemish compensation activates.  
Note: Blemish Calibration is necessary only after a camera has been powered off and restarted.  
Once enabled, blemish compensation remains active unless the user unchecks the “Enable  
Blemish Compensation” check box.  
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Dual-Tap TM-4200GE AccuPiXEL Series Camera-Control Software  
FIGURE 43. Image Pre-Processing is activated by checking “Enable Blemish  
Compensation”.  
6.5.5 LUT (Look-Up Table)  
The Knee Control box allows you to set your own knee value to each LUT. See “Look-Up Table” on  
page 17 for more detail regarding the knee control.  
6.5.5 (a) Positive or Negative LUT Selection  
The LUT control panel allows you to select the positive or negative LUT. Choosing “Positive” provides  
a normal image. Choosing the “Negative” option causes the image to appear reversed, as in a film  
negative.  
FIGURE 44. Choose either a positive or negative image.  
6.5.5 (b) LUT (Look-Up Table) Table Selection  
The LUT Table drop-down box offers Linear, Gamma .45 or Knee selections.  
FIGURE 45. Table drop down menu:  
The Table drop down menu offers three options.  
The Linear option gathers light in a proportional manner. In this particular selection the LUT is  
configured to speed the light gathering capability at the beginning of the exposure.  
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Dual-Tap TM-4200GE AccuPiXEL Series Camera-Control Software  
The Gamma.45 option is designed to cause the camera to gather light for a result very similar to what  
the human eye sees. The heavier curved blue line represents the Gamma.45 LUT adjustment.  
FIGURE 46. Gamma.45 imitates human eye sensitivity when creating an image.  
The knee setting allows two adjustments in the light gathering configuration of the LUT to permit the  
camera to correct images as they are captured. It is possible to set knees on any of the drop down  
settings by clicking on the existing curve and moving it to the desired configuration. If a drop-down  
menu setting is selected without adjusting the knees, the camera sets the default.  
FIGURE 47. The setting does not activate until the Send Knees button is clicked.  
6.5.5 (c) Knee Control  
The Knee Control graphical control allows you to change two knee point values visually by clicking and  
dragging the “knee line.” You may also enter X , Y , X , Y values directly to adjust the knee curve.  
1
1
2
2
When you have chosen the value you want and are ready to set this value to the camera, click the “Send  
Knees” button.  
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Dual-Tap TM-4200GE AccuPiXEL Series Camera-Control Software  
6.5.6 Main Menu: “Option”  
6.5.6 (a) Password  
FIGURE 48. Please contact JAI Inc. for password access. The password allows access  
to the EEPROM to rewrite factory default settings.  
6.5.7 EEPROM  
Dual-tap AccuPiXEL cameras have seven pages available to restore the cameras’ settings. Page 0 is the  
factory default page and cannot be edited without a password. Page 1 is power up default. This page  
will allow you to save default setting to load at power up.  
6.5.7 (a) Load Page  
From the main menu, select “file” and “load page” and click the page number and load camera setting  
from EEPROM.  
6.5.7 (b) Save Page  
From the main menu, select “File,” “Save Page,” and click the page number to save the current camera  
setting to EEPROM.  
Note: Page 0 is the factory default page and is protected by password.  
6.5.7 (c) Read Page  
From the main menu, select “File” “Read Page,” and click the page number to read the EEPROM.  
When you read the page from EEPROM, the current camera setting will not be changed.  
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TM-4200GE Hardware  
TM-4200GE  
Hardware  
Operation Manual  
7 Hardware Introduction  
7.1 Product Description  
1
The JAI Inc. TM-4200GE series is a Gigabit Ethernet output, high-resolution progressive scan CCD  
camera. The interline-type CCD permits full vertical and horizontal resolution of very high speed  
shutter images and applications. The electronic shutter, which has speeds to 1/16,000 sec., can be reset  
asynchronously by external pulse control. The frame rate for a full image is 15 fps. A square imager  
format with uniform square pixels provides superior image definition in any orientation. On-chip micro  
lenses provide increased sensitivity.  
2
The TM-4200GE has a full dynamic range control function, which can be set at externally selectable  
look-up table (LUT) knee slopes to convert 10-bit input to 8-bit output, thereby optimizing the CCD’s  
full dynamic range in the normal output signal range. As a Gigabit Ethernet output camera, the TM-  
4200GE has semi-auto-gain balancing functions. The camera does not have a LUT for the 12-bit output.  
Applications for the TM-4200GE include machine vision, medical imaging, intelligent transportation  
systems, high-definition graphics, on-line inspection, gauging, character reading, archiving, and high-  
security surveillance.  
1. Unless otherwise stated, all information in this manual applies to both cameras in the TM-4200GE  
series, the TM-4200GE and the TMC-4200GE.  
2. The TM-4200GE output is available with either 8-bit, 10-bit or 12-bit processing.  
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TM-4200GE Hardware  
7.2 Features  
Small size and light weight  
The printed circuit boards in the TM-4200GE have been arranged to create modular electronics,  
giving the camera flexibility. In addition, the use of miniature solid-state components results in a  
compact, lightweight camera that is 51mm x 51mm x 74mm in dimensions, and weighs only 155  
grams.  
Imager  
The TM-4200GE uses a dual-tap progressive scan interline transfer CCD that has the following  
features:  
- Resolution of 2k x 2k active pixels for excellent image quality.  
- 7.4 x 7.4 µm square pixels for precise dimensional measurement.  
- High-speed electronic shutter capability for high dynamic resolution of moving objects that  
eliminates the need for a mechanical shutter.  
- Progressive scan CCD eliminates interlace deterioration of image and increases ease of  
computer interface.  
- High sensitivity and low noise during fast scanning. The CCD has an excellent S/N ratio at  
the default setting that is greater than 58dB.  
- The CCD has a built-in microlens for increased quantum efficiency.  
Electronic shutter  
The TM-4200GE has a substrate drain-type shutter mechanism which provides superb pictures at  
various speeds without smearing. For more information, please see Section 9.3 on page 63.  
Asynchronous reset  
The TM-4200GE captures async reset images and provides single-shot video output with single  
FDV (frame data valid). This makes it simpler for an ordinary frame grabber to capture the  
asynchronous reset images. The TM-4200GE’s asynchronous reset is flexible and accepts external  
horizontal drive (HD) for phase locking. When the VINIT (5V) pulse is applied to CC1, it resets the  
camera's scanning and purging of the CCD.  
The TM-4200GE has three modes to control the asynchronous reset and shutter speed:  
- Async, no shutter. The video signal and FDV are reset by external VINIT.  
- Internal shutter speed control. The speed control varies from 1/60 to 1/16,000 sec. The  
video signal and FDV starts with internal V reset timing related to shutter speed.  
- External VINIT with pulse width. The duration between pulse edges controls the shutter  
speed externally.  
Output  
The TM-4200GE has a dual-tap 10-bit/8-bit Gigabit Ethernet output.  
Dual-channel auto black level balancing and semi-auto gain balancing  
The TM-4200GE, as a dual-tap output camera, has auto black level balancing and semi-auto gain  
balancing functions.  
Warranty  
Please contact your factory representative for details about the warranty.  
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TM-4200GE Hardware  
8 Installation  
The following instructions are provided to help you to set up your camera. We suggest that you read  
through these instructions before you unpack and set up the camera system.  
8.1 Getting Started  
8.1.1 Unpacking Instructions  
We recommend that you save the original packing cartons for the cameras and accessories in case you  
need to return or exchange an item.  
We also recommend that you bench-test any equipment being sent to another location for field  
installation to assure that everything is fully operational as a system.  
8.1.2 Components  
When you receive your TM-4200GE camera from JAI Inc., the contents of the shipping box should  
include the camera and a document download card. If either of these items are missing, please contact  
your JAI Inc. representative immediately. The document download card includes instructions and web  
locations for downloading the datasheet, manual, and camera-control software. If you do not have  
Internet access, please contact JAI Inc. to receive this material on a CD-ROM.  
8.1.3 Accessories and Options  
Following is a list of additional accessories and options that may be required for your application.  
Please check with your JAI Inc. representative before you install your camera to determine what you  
might need.  
PD-12U series power supply  
12P-02S power cable  
Cat5e or cat6 shielded Ethernet cable (not supplied by JAI Inc.)  
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TM-4200GE Hardware  
8.2 Camera Setup  
8.2.1 Heat Dissipation  
The TM-4200GE is a compact 2k by 2k camera. Since all the electronics have been packed in a compact  
package, the outer case of the camera can become hot due to heat dissipation. For optimal performance,  
JAI Inc. recommends using a cooling fan to set up a positive air flow around the camera and following  
the precautions below.  
Mount the camera on a large heat sink (camera bracket) made out of heat-conductive material like  
aluminum.  
Make sure the flow of heat from the camera case to the bracket is not blocked by a non-conductive  
material like plastic.  
Make sure the camera has enough open space around it to facilitate the free flow of air.  
Please contact JAI Inc. at (800) 445-5444 or send an E-mail to [email protected] if you have any  
questions.  
8.2.2 Connector Pin Configurations  
8.2.2 (a) 12-Pin Connector  
The TM-4200GE has a 12-pin Hirose connector for power input as shown in Figure 49.  
FIGURE 49. 12-Pin Connector Pinouts  
1
9
2
8
10  
3
7
11  
12  
4
6
5
Pin #1 is Ground and pin #2 is +12V DC. Table 6 shows the pin-out table.  
TABLE 6.  
12-Pin Connector  
Pin  
1
Description  
GND  
Pin  
7
Description  
External VD  
Strobe  
2
+12V DC  
GND  
8
3
9
External HD  
Reserved  
4
Analog Video  
GND (digital)  
VINIT in  
10  
11  
12  
5
Reserved  
6
Reserved  
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TM-4200GE Hardware  
8.2.2 (b) Ethernet Connector  
The GigE socket, marked on the camera’s back panel as GigE, is a standard  
RJ-45 Ethernet socket as shown in Figure 50.  
FIGURE 50. GigE Ethernet Connector  
GigE  
Use at least cat5e UTP cables (cat6 cables are preferred). Refer to the Cam2Net Users Manual for  
details. JAI Inc. recommends the use of shielded cables to reduce emissions and for CE/FCC  
compliance. Double-shielded cables further reduce emissions.  
8.2.3 Power Supplies and Power Cable Setup  
8.2.3 (a) Power Supplies  
The TM-4200GE camera requires 12V DC power that is obtained through the 12-pin connector located  
on the rear panel of the camera. JAI Inc. recommends the following power supplies:  
PD-12UU  
100-240V AC/12V DC  
1.2A universal voltage power supply,  
US Plug  
PD-12UUP  
PD-12UE  
PD-12UU with12-pin connector  
PD-12UU  
US plug  
European plug  
PD-12UEP  
PD-12UU with 12-pin connector European plug  
For users providing power through the 12-pin connector, the PD-12P, PD-12UEP and PD-12UUP  
power supplies are available with the 12-pin mating connector already attached to the leads from the  
power supply. The PD-12UU and PD-12UE power supplies can be connected to the JAI Inc. power  
cable either directly or using a terminal strip.  
When wiring the PD-12UU and PD-12UE power supplies directly, please note the following:  
The lead ends must be twisted together and tin-soldered for strength and electrical continuity.  
Shrink tubing or a similar insulator should be used to prevent exposed leads from touching and  
shorting.  
The +12V lead is marked with a red stripe or white lettering; be sure not to reverse the leads.  
All connections must be properly insulated to prevent shorting.  
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8.2.3 (b) JAI Inc. Power Cables  
If you are using JAI Inc. power cables such as the 12P-02S, please refer to the 12-pin connector pin-out  
diagram below. The cable pin-out diagram is shown in Figure 51. The color-coded leads use Gray for  
Ground and Yellow for +12V.  
FIGURE 51. 12P-02S Interface Cable (optional)  
+12 V  
GND (Gray)  
Male  
Power (Yellow)  
Video Out (Red Coax)  
HD In (White Coax)  
VD In (Black Coax)  
Analog Ch. A only  
External sync input  
}
12P-02S Interface Cable  
Pin#  
Lead Color  
Gray  
Function  
GND  
Pin#  
7
Lead Color  
Black coax  
White coax shield  
White coax  
Brown  
Function  
TTL IN (EXT_VD)  
TTL OUT (STROBE)  
TTL IN (EXT_HD)  
Reserved  
1
2
3
4
5
6
Yellow  
+12V DC  
8
Red coax shield  
Red coax  
GND(analog)  
RESV  
9
10  
11  
12  
Orange coax shield  
Orange coax  
GND(Digital)  
TTL IN (EXT_TRIG)  
Blue  
Reserved  
Black coax shield  
Reserved  
Note: Make sure that the unused leads are not touching and that there is no possibility that  
exposed wires could cause the leads to short.  
8.2.3 (c) Building Your Own Power Cable  
Refer to the 12-pin connector pin-out in Figure 49 on page 48. Connect the Ground lead to pin #1, and  
the +12V DC lead to pin #2 of the 12-pin connector. Power must be DC-regulated, and of sufficient  
current to properly power the camera.  
8.2.3 (d) Attaching the Power Cable to the Connector  
The 12-pin connector is keyed and will only fit in one orientation. Follow these directions to properly  
attach the power cable to the camera connector:  
1. Rotate the connector while applying slight pressure until the keyways line up.  
2. Press the connector into place until firmly seated.  
3. Plug the power cord into the 100V AC socket. This powers-up the camera.  
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8.2.4 Attaching the Camera Lens  
The TM-4200GE camera accepts 1.2-inch or larger format size C-mount lenses. To attach the C-mount  
1
lens to the camera, carefully engage the threads and rotate the lens clockwise until it firmly seats on the  
mounting ring. Do not force the lens if it does not seat properly. Some lenses with extremely long  
flange backs may exceed the mounting depth of the camera.  
8.2.5 Adjustable Back-Focus  
Before cameras are shipped, back focus is carefully set using a collimator, oscilloscope and other  
specialized equipment. While the factory-set focus serves well in most cases, an adjustable back focus  
makes it possible to improve image sharpness when using lower-cost zoom lenses, custom optics, or in  
unusual parameters.  
There should be an obvious need to refocus the lens before attempting to change the back focus. This is  
a very exacting task. Some cameras have been returned to the factory to reset the back focus after failed  
attempts to change the focus by customers. It might be wise to label cameras whose back focus was  
adjusted.  
1. The camera must be connected to a monitor before attempting to adjust the back focus.  
2. To back focus the camera, first attach a C-mount lens in the mount. Be certain that the lens is prop-  
erly seated.  
3. Next set the lens focus to infinity (if the lens is a manual iris, set the iris to a high f number while  
still retaining a well illuminated image).  
4. Loosen the three miniature hex set-screws (use a 0.9 mm hex wrench) that lock the focus ring in  
place (two screws for a CS-mount). Slowly turn the lens and focus ring assembly back and forth  
until you obtain the best image of the desired object. This sets the back focus. Once the best image  
is obtained, tighten the focus ring set-screws until they are snug. Do not over-tighten the screws.  
Note: Mini-bayonet cameras adapted to C-mount do not have the back focus feature.  
FIGURE 52. Back Focus Set-Screw Locations  
Loosen the three  
2mm screws around  
the perimeter of the  
C-mount lens collar  
(two 2mm screws for a  
CS-mount) to adjust the  
back focus. Unless you  
absolutely must, do not  
attempt to adjust this  
focus.  
1. C-mount to F-mount and C-mount to K-mount adapters are available for larger format lenses  
(35mm). Check with local photography dealers for these lens adapters.  
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TM-4200GE Hardware  
9 Operation  
9.1 Progressive Scanning  
Standard TV-system scanning is 525 lines interlace scanning as specified in the RS-170 protocol. Every  
other horizontal line (odd lines and even lines) is scanned at a 60Hz rate per field, and the scanning is  
completed with two fields (one frame) at 30Hz rate. Because of the interlace scanning, the vertical  
resolution of CCD cameras is limited at 350 TV lines, regardless of the horizontal resolution. When  
electronic shutter is applied, the CCD can hold only one field of charge at each exposure. This means  
that the vertical resolution of the electronic-shutter camera is only 244 TV lines. The situation is the  
same for an HDTV-format camera, since it has interlaced scanning and the vertical resolution of the  
shuttered image is 500 lines.  
The TM-4200CL uses a state-of-the-art progressive scanning interline transfer CCD which scans all  
lines sequentially from top to bottom at one frame rate. Like a non-interlace computer screen, it  
generates a stable, crisp image without alternating lines and provides full vertical TV resolution of 1000  
lines (a normal TV monitor display may not be able to show 1000 lines due to monitor resolution of  
30Hz scanning).  
The interline transfer architecture is also important to generate simultaneous shuttering. This is different  
from full frame transfer architecture which requires a mechanical shutter or strobe light in order to  
freeze the object motion.  
9.1.1 Preset Scan Area  
TM/TMC-4200 has four fixed Scan Area Modes: full scan, centered 1000 lines, centered 500 lines, and  
centered 250 lines. In full scan mode, all active lines of the CCD sensor, 2048 lines, are transferred out  
line by line. In centered mode 1000 lines are transferred out, in 500 line and 250 line mode, only the  
centered lines are transferred out line by line. The rest of the lines are dumped out using the fast dump  
function of the CCD. This transfer method causes the frame rate of each mode to vary.  
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9.1.2 Programmable Scan Area  
In Programmable Scan Area Mode, users can specify both the start point of the active scan area and the  
total active lines through the serial communication commands. The area selected by users is transferred  
out line by line. The rest of the lines are dumped out using the fast dump function of the CCD. The  
frame rate in this mode varies according to the selected active area. When the active area starts from x  
row, and the active lines are y lines, the frame rate can be calculated using the following formulas.  
1
DualTap  
((n +16) + n )*32.5μs  
f
r
FrameRate =  
1
SingleTap  
((n +16) + n )*58.1μs  
f
r
Where,  
x +16  
N
x +16  
x +16  
N
x +16  
int(  
)
remainder of  
remainder of  
= 0  
0  
n =  
f
int(  
)+1  
N
N
2056 x y  
2056 x y  
int(  
int(  
)
remainderof  
remainderof  
= 0  
0  
N
N
n =  
r
2056 x y  
2056 x y  
)+1  
N
N
8
DualTap  
N =  
15  
SingleTap  
For a color CCD, the upper-left Bayer pattern changes, depending on the start point location. If the start  
point is the odd row, the upper-left Bayer pattern is G. In RG if the start point is the even row, the  
upper-left bayer pattern is B in BG.  
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FIGURE 53. Bayer 1  
FIGURE 54. Bayer 2  
9.1.3 Full Scan Area 2x2 Binning  
TM/TMC-4200 CL has a 2x2 binning of the full scan area. In full scan 2x2 binning mode, pixel (i, j)  
includes all the information of pixel (2i-1, 2j-1), (2i-1, 2j), (2i, 2j-1) and (2i, 2j) in normal full scan  
mode (where i, j=1 2, ..., 1024). In this mode vertical binning makes frame transfer faster than normal  
scan mode, however, due to the mixture of pixel information, the camera resolution is low in this mode,  
and the Bayer pattern CCD camera loses color information.  
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FIGURE 55. 2x2 Binning  
9.1.4 Sub-sampling Digital Zoom  
TM/TMC-4200CL has four sub-sampling digital zoom modes:1x, 2x, 3x, and 4x. Effective pixels in  
these modes are 512(H) x 1024(V). In 1x mode, the output video uses all the pixels in the center 512(H)  
x 512(V) of the CCD sensor. In 2x mode the output video is every other pixel in the horizontal row, and  
every other line in the vertical rows at the center 1024(H) x 1024(V) of the CCD sensor. In the 3x mode  
the output video is every other two pixels in the horizontal row and every other two lines in the vertical  
row of the center 1536(H) x 1536(V) of the CCD sensor. In 4x mode output video is every other three  
pixels in the horizontal row, and every-other three lines in the vertical rows of the full scan area, which  
is 2048(H) x 2048(V).  
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FIGURE 56. Sub-sampling Digital Zoom  
FIGURE 57. Sub-sampling Digital Zoom 2x  
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FIGURE 58. Sub-sampling Digital Zoom 3x  
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TM-4200GE Hardware  
FIGURE 59. Sub-sampling Digital Zoom 4x  
TABLE 7.  
Scan Area Start Points  
9.2 Bayer Color Filter (Color Versions)  
JAI Inc. AccuPiXEL series color cameras are high-resolution, high-speed progressive scan CCD  
cameras. The interline transfer, progressive scan CCD permits full vertical and horizontal resolution of  
images acquired at very high shutter speeds. The electronic shutter, which has speeds to 1/16,000 sec.,  
can be reset asynchronously by external pulse control. Uniform square pixels provide superior image  
definition in any orientation. On-chip micro lenses mean increased sensitivity.  
Operation  
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TM-4200GE Hardware  
9.2.1 Color Filter Array  
JAI Inc. AccuPiXEL cameras use Bayer CFA (color filter array) as their standard primary color filter.  
This filter provides the most popular color interpolation supported by numerous software suppliers.  
The digital format allows the camera to output accurate pixel data, including the color information.  
When the data is stored in the frame buffer of a frame grabber or computer, the color information is  
easily manipulated to restore the original color images. Because the color filter array contains only a  
single R, G or B color in each pixel, the restored image has to fill in colors in the missing pixel  
locations. The software uses neighboring pixel information to “guess” the missing colors to make  
smooth, clear images. This is called “color interpolation.” Today’s high-speed computers allow such  
color interpolation to be done almost in real time. Because these cameras do not contain internal color-  
processing circuitry, they are smaller and less expensive than full-function color cameras.  
9.2.2 Bayer Color Filter Array (CFA)  
The Bayer CFA is an R, G, B primary color filter array. This is the most widely accepted CFA for the  
single-chip CCD progressive scan format. This type of array layout has a specific order for each color’s  
pixels. Since the human eye’s resolution and color recognition are highest at green, the CFA contains  
two greens per each red and blue.  
It is critical for the frame grabber and color interpolation to know where the individual color pixels exist  
relative to sync (LDV and FDV) timing.  
This requirement makes digital output the preferred choice, because the timing relationships are very  
accurate  
FIGURE 60. Bayer Color Filter Response.  
Operation  
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TM-4200GE Hardware  
9.2.3 Starting Pixel Configuration  
All manufacturers produce identical Bayer CFAs, but there are slight differences between the CCDs  
produced by different manufacturers. The first line is generally R and G. The camera timing can be  
adjusted to start with either G or R by skipping the very first pixels at each line. The majority of color  
interpolation software can select between a variety of pixel relations, such as R/G start or G/R start, as  
well as G/B start and B/G start. Once the correct scanning is configured, the rest of the interpolation is  
exactly the same. Contact JAI Inc. for further information regarding CCD manufacturers.  
FIGURE 61. Example of Color CCD CFA Pattern  
G
R
G
R
G
R
G
R
G
R
G
R
G
R
G
R
G
R
G
R
B
G
B
G
B
G
B
G
B
G
B
G
Last pixel  
B
G
B
G
B
G
B
G
B
G
B
G
G
R
G
R
G
R
G
R
G
R
G
R
G
R
G
R
G
R
G
R
B
G
B
G
B
G
B
G
B
G
B
G
B
G
B
G
B
G
B
G
B
G
B
G
Pixel 1  
Last pixel of 1st Line  
Horizontal Shift Registers  
CCD Output  
CCD  
9.2.4 Sync and Data  
The individual color data is exactly the same as the pixel data. This means that the timing relationships  
of the color cameras are also the same as of the monochrome cameras.  
For a detailed timing chart, please refer to each monochrome camera’s data sheet and manual.  
The following diagram is an example of the TMC-4200GE default mode. FDV and LDV are used  
internally for the GigE interface.  
Operation  
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TM-4200GE Hardware  
FIGURE 62. Example of TMC-4200GE (Same as TM-4200GE)  
13  
line  
FDV  
LDV  
1st line  
2
3
Video  
Data  
BG  
line  
RG  
line  
BG  
line  
RG  
line  
BG  
line  
RG BG  
line line  
RG  
line  
BG  
line  
FDV  
LDV  
349pixels  
1st line (RG line)  
Green  
Red  
Green  
Red  
Video  
data  
9.2.5 Camera Functions  
AccuPiXEL color cameras perform all functions the same way as monochrome cameras. However,  
because of color characteristics, the LUT (Look-up Table) is different. The LUT is a powerful tool to  
adjust the dynamic range as well as color dynamic range. Since human color perception is non-linear,  
LUT selection can help optimize color contrast by selecting the LUT value. Gamma 0.45 is logarithmic  
and is closed to human perception.  
When LUT is selected, black-level adjustment must be more accurate than for monochrome cameras.  
Operation  
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TM-4200GE Hardware  
9.2.6 Timing Chart  
FIGURE 63. TM-4200GE Timing Chart  
Scan Mode  
A
B
C
D
U
T
Z
dual  
single  
1300  
2392  
1300  
2392  
1300  
2392  
1300  
2392  
1300  
2392  
728  
1274  
1924  
3016  
tB  
tC  
tD  
tE  
dual  
single  
1024  
2048  
1024  
2048  
1024  
2048  
1024  
2048  
1024  
2048  
512  
1024  
256  
512  
dual  
single  
276  
244  
276  
244  
276  
244  
276  
244  
276  
244  
216  
250  
1668  
2504  
dual  
single  
100  
168  
100  
168  
100  
168  
100  
168  
100  
168  
166  
166  
800  
800  
tF  
80  
80  
80  
80  
80  
40  
80  
tG  
224  
224  
224  
224  
224  
112  
224  
A, B, C, D, U & Z: n*tA + 822 (n=1, 2, 3, ...)  
T: n*tA + 411 (n=1, 2, 3, ...)  
tH  
dual  
single  
100  
166  
100  
166  
100  
166  
100  
166  
100  
166  
50  
83  
868  
1702  
tJ  
tK  
tL  
100  
100  
100  
100  
100  
50  
100  
dual  
single  
76  
78  
76  
78  
76  
78  
76  
78  
76  
78  
116  
117  
700  
702  
tM  
tN  
tP  
2048  
2080  
2048  
32  
2048  
1100  
1000  
100  
2048  
620  
500  
120  
2048  
385  
250  
135  
2048  
1024  
1040  
1024  
16  
512  
650  
512  
138  
tQ  
tR  
tS  
tU-3  
tW+6  
tH  
tT  
dual  
16  
16  
50  
50  
58  
58  
61  
8
8
x1: 67  
x2: 46  
x3: 25  
x4: 4  
x1: 44  
x2: 30  
x3: 17  
x4: 4  
tU  
single  
61  
Operation  
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TM-4200GE Hardware  
Scan Mode  
C
A
B
D
U
T
Z
tV  
dual  
13  
47  
59  
71  
5
x1: 67  
x2: 46  
x3: 25  
x4: 4  
x1: 44  
x2: 30  
x3: 17  
x4: 4  
tW  
single  
9.2.7 Interpolation Software  
The color interpolation can be performed in the frame grabber or by using the host computer’s CPU.  
Most major frame grabbers with processing capability provide tools for color interpolation. Software  
vision packages also provide color interpolation capability, but speed and performance may be  
determined by the PC’s resources and by the complexity of the interpolation routine.  
9.2.8 Color Interpolation  
The Bayer pattern color filter array (CFA) consists of R, G, and B primary colors. Each pixel represents  
one of three colors. In order to display or print color images, the signal has to be converted to RGB  
output, which has three independent channels (outputs) and sync signals.  
Color interpolation software or firmware performs the color  
preprocessing by filling the missing color pixels with neighboring  
Green Red Green  
pixels. It then separates the stream of data, (8-bit or 10-bit) into 3 (RGB)  
data (8-bit x 3) and adds the color matrix to adjust and balance each of  
the R,G, and B channels (white balance or color balance).  
Blue Green Blue  
Green Red Green  
The image quality depends on the camera’s own pixel data (including  
pixel data independency from neighboring pixels, noise and color filter),  
and interpolation of the software algorithm such as 3 x 3 interpolation, 2  
x 2 interpolation, color matrix, white balance capability, and so on.  
All AccuPiXEL color cameras are carefully designed for maximum color performance. JAI Inc.  
strongly suggests that you use digital output for the best performance.  
Some software is used on board (FPGA or DSP) to perform the interpolation. Other software simply  
uses the host computer’s memory and CPU. The process speed may vary depending on the architecture  
and speed of the computer.  
9.3 Electronic Shutter  
The TM-4200CL has a substrate drain-type shutter mechanism which provides a superb picture at  
various speeds without smearing.  
Operation  
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TM-4200GE Hardware  
9.3.1 Preset Shutter  
TABLE 8.  
Electronic Preset Shutter  
Dual Tap  
Single Tap  
Continuous  
Mode (sec)  
Async Mode  
Continuous  
Async Mode  
(sec)  
Shutter Speed  
(sec)  
No shutter  
1/16000  
1/8000  
1/4000  
1/2000  
1/1000  
1/500  
Mode (sec)  
No shutter  
1/35  
0
1
2
3
4
5
6
7
8
9
No shutter  
1/60  
No shutter  
1/9000  
1/4500  
1/2250  
1/1120  
1/560  
1/125  
1/70  
1/250  
1/140  
1/500  
1/280  
1/1000  
1/2000  
1/4000  
1/8000  
1/16000  
1/560  
1/1120  
1/2250  
1/4500  
1/9000  
1/280  
1/250  
1/140  
1/125  
1/70  
PWC  
PWC  
9.3.2 Programmable Exposure-Continuous Mode  
The exposure time of TM/TMC-4200CL can be specified from one video line to a maximum of one  
frame using the serial communication commands in the Continuous Mode. There is overhead where the  
specified exposure time is n video lines, making the real exposure time equal to  
Exposure Time=  
Dual Tap  
Single Tap  
(n+1) *32.5 μs+25.6μs  
(n+1) *58.1 μs+25.6μs  
{
When n=0, the exposure time is the minimum exposure time. It is equal to:  
Minimum Exposure Time=  
Dual Tap  
Single Tap  
58.1 μs (1/17000s)  
83.7 μs (1/12000s)  
{
In this mode the maximum exposure time is equal to the setting for one frame. If the user specified  
exposure time is longer than the time allowed for one frame, it will be ignored by the camera.  
9.3.3 Asynchronous No Shutter Mode  
In Asynchronous No Shutter Mode, applying the external trigger starts a camera scan reset. The camera  
finishes the line it is scanning and scans an additional 9 video lines, this charge is sent to the horizontal  
register.  
Because the external trigger is randomly applied, the new image charge may overlap with the previous  
image. To prevent an existing charge accumulation from interfering with a new image, most users set up  
the application in a dark area and depend on a strobe light for illumination. From the time the external  
trigger activates until the transfer gate turns off, about 9.5 video lines are available for integration; if  
everything is properly configured, the strobe flashes during this time.  
Operation  
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TM-4200GE Hardware  
FIGURE 64. External Trigger Timing.  
9.3.4 Asynchronous Programmable Exposure Mode  
In Asynchronous Programmable Exposure Mode, when an external trigger is applied, the exposure  
starts after one discharge signal (Vsub), which happens after the trigger’s active edge is off. Because  
the discharge signal (Vsub) synchronizes with LDV in this mode, there is a maximum one video line of  
jitter between the trigger active edges to discharge signals (Vsub) off. In this mode, the exposure time  
from 1 video line to 2080 video lines can be controlled through serial communication commands in one  
video line steps. In this mode, the minimum exposure time is equal to 1 video line plus overhead: the  
maximum exposure time is equal to 2080 video lines plus overhead. Where the specified exposure time  
is n video lines, the real exposure time is equal to:  
(n +1) *32.5μs +25.6μs  
(n +1) *58.1μs+25.6μs  
Dualtap  
ExposureTime=  
(n = 0,1,......2079)  
Singletap  
When n=0, the exposure time is minimum exposure time. It is equal to:  
58.1μs (1/17000s)  
Dualtap  
MinimumExposureTime=  
83.7μs (1/12000s)  
When n=2079, the exposure time is maximum exposure time. It is equal to:  
Singletap  
67625.6μs (1/15s)  
Dualtap  
MaximumExposureTime=  
120873.6μs (1/8s)  
Singletap  
When n=2079, the exposure time is maximum exposure time. It is equal to:  
If the exposure time is less than one frame time, the maximum trigger frequency is equal to 1/1  
frame time.  
If the exposure time is longer than one frame time, the maximum trigger frequency is equal to 1/  
exposure time.  
The minimum active period of the external trigger is 5μs.  
Operation  
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FIGURE 65. Asynchronous Programmable External Trigger  
9.3.5 Pulse Width Control Mode  
In Pulse Width Control (PWC) Mode, the exposure time is controlled by the external trigger. When an  
external trigger is applied, one discharge signal (Vsub) is generated right after the active edge of the  
trigger. The exposure starts when the discharge signal is in the off state. The exposure is off following  
the trigger active off. Exposure time is controlled by the pulse width of the external trigger. Because the  
CCD requires some overhead from trigger active off to the transfer gate event, the actual exposure time  
is equal to:  
Exposure Time = Pulse Width +20.6μs  
Since one discharge signal (Vsub) is generated right after the active edge of the trigger, it is  
asynchronous with LDV, and the discharge signal may happen during an active video transfer period,  
visible reset noise may show in the current image. To avoid reset noise, the maximum trigger frequency  
in PWC mode should be less than 1/ (exposure time + one frame transferring time).  
The minimum active period of the external trigger is 5μs. Theoretically, the maximum active period of  
o
the external trigger is unlimited. But, due to the usability of images at 25 C it is recommended the active  
period of the external trigger be no longer than one second.  
Operation  
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FIGURE 66. Pulse Width Control Trigger  
9.3.6 Particle Imaging Velocimetry Fixed Exposure Mode  
In Particle Imaging Velocimetry (PIV) Fixed Exposure Mode, when an external trigger is applied, the  
first time exposure starts the same as PWC mode does. It lasts a very short period (8µs). The second  
time exposure starts during the transferring time of the first image accumulated in the first exposure  
time. The second time exposure continues until the first image transfers completely. The second image  
is transferred after the second exposure. There is a short period (500ns) between the first exposure and  
the second exposure. In order to keep two exposure periods constant, the LDV is reset before the first  
image is transferred out.  
The maximum trigger frequency in this mode is equal to 1/ (transfer time of two frames + 4µs).  
The minimum active period of the external trigger is 5μs  
FIGURE 67. PIV Exposure Timing Table  
Operation  
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TM-4200GE Hardware  
9.3.7 PWC PIV Mode  
The PWC PIV is based on PIV Fixed Exposure. In this mode, the first time exposure is controlled by the  
pulse width of the external trigger, which is similar to PWC mode. The real exposure time of the first  
image is equal to the pulse width of the external trigger.  
The maximum trigger frequency in this mode is equal to 1/ (transfer time of two frames + exposure time  
of the first image).  
The minimum active period of the external trigger is 10 pixel clocks (250ns)  
FIGURE 68. PWC PIV Timing Table.  
TABLE 9.  
Asynchronous Mode Chart  
Asyn No Shutter  
<1 line  
Async Preset and Prog. Shutter  
PWC  
6 clk  
aA  
aB  
aC  
<1 line  
(n+1) lines + 1024 clk  
9.5 line  
Pulse width + 1024 clk  
1024 clk  
PIV Fixe Expo  
PIV PWC  
Unit  
pA  
pB  
pC  
pD  
pE  
pF  
6
6
200  
160  
320  
20  
200  
160  
320  
20  
Pixel  
1
1
Frame  
Operation  
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TM-4200GE Hardware  
9.4 Dynamic Range Control  
FIGURE 69. Output and Blooming  
Blooming adj. = 13. 5 V  
Lens: F=5.6  
mV  
Vsub = 8 V  
Max. Digital dynamic range at 3 dB amp  
600  
Vsub = 10 V  
Vsub = 12 V  
400  
Vsub = 14 V  
Vsub = 16 V  
200  
Digital saturation at 16 dB amp  
Vsub = 18 V  
Analog saturation at 20 dB amp  
0
0
20  
100  
120  
40  
60  
80  
160  
FL  
140  
LUMINANCE  
The typical interline transfer CCD has fixed noise levels based on dark current (thermal or KT noise),  
pattern noise, and the operating clock speed. In general, the level of the 20 MHz pixel clock CCD at  
room temperature is around 20 to 50 electrons. The maximum capacity of CCD charges is limited by  
the well capacity at saturation. The range is limited by the structure and the pixel size.  
The TM-4200CL uses a CCD with 7.4 µm x 7.4 µm pixel and two-phase vertical shift register structure.  
The well capacity is 40,000 electrons. The theoretical dynamic range is 40,000:30 = 1333:1 (60 dB).  
A typical CCD camera does not use the full dynamic range due to the nominal gain and the output  
specification such as RS-170. The typical CCD camera’s gain is set at 16 to 22 dB and the RS-170  
video level is 714 mV. Using 20 dB gain for the calculation, CCD output is limited to 714/10 = 71.4  
mV. Since the CCD’s saturation voltage is 400 mV to 500 mV, it uses less than 1/5 of the full dynamic  
range.  
Machine vision and outdoor applications, cannot afford to miss image information behind the  
saturation, which is why the dynamic range adaptation is critical.  
9.4.1 Programmable Look-Up Table (LUT) and Knee Control  
The TM-4200CL has a built-in LUT (look-up table) for dynamic range control.  
At a specific gain setting, the offset (minimum level.... dark point) and A/D reference top voltage  
(maximum level... saturation point) are set to 12-bit A/D input so that the full dynamic range of the  
CCD is utilized at 12-bit references as the input and the LUT output is converted into either 8-bit or 10-  
bit to adjust the gamma correction. There is no 12-bit LUT.  
The look-up table has two knee points (variable gamma selection) that allow the 10-bit input to be  
segmented into three regions. The look-up table selection can be made by knee curve direct input.  
Operation  
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TM-4200GE Hardware  
9.5 External Sync and Pixel Locking  
The TM-4200CL accepts an external sync of standard HD and VD at TTL level for general locking to a  
system sync and clock. The frequency requirement is as follows:  
Full Progressive Scan:  
fHD = 30.769 KHz ± 2%  
fVD = 14.79 Hz ± 2%  
(Internal Master clock = 80.00 MHz,  
Pixel clock = 40.00 MHz)  
100L Partial Scan:  
fHD = 30.769 KHz ± 2%  
fVD = 27.97 Hz ± 2%  
500L Partial Scan:  
fHD = 30.769 KHz ± 2%  
fVD = 49.63 Hz ± 2%  
250L Partial Scan:  
fHD = 30.769 KHz ± 2%  
fVD = 79.92 Hz ± 2%  
9.6 Camera Timing Charts  
FIGURE 70. Camera Timing Chart  
Operation  
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TM-4200GE Hardware  
FIGURE 71. Digital Data Output Order for Configuration  
FIGURE 72. Field Video Timing--Continuous Mode  
TABLE 10. Video Output  
Horizontal (pixels)  
Vertical (lines)  
Scan  
Area  
Data  
Clock  
A
B
C
D
E
K
L
M
N
O
A
B
C
D
2080  
32  
2048  
1100 100 1000  
40MHz  
25 ns  
1300 276 1024  
0
0
0
0
620  
385  
120  
135  
500  
250  
Operation  
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TM-4200GE Hardware  
TABLE 11. External HD Locking and External VD Reset  
External HD Locking Timing  
(pixels)  
Vertical VD Reset Timing  
(lines)  
Horizontal  
Vertical  
Scan  
Area  
Pixel  
Clock  
Freq.  
Time  
Freq.  
Time  
eA  
eB  
eC  
eD  
eE  
eF  
eG  
eH  
eI  
eJ  
(kHz) (μsec)  
(Hz)  
14.79  
27.7  
(msec)  
A
B
C
D
67.6  
35.75  
20.15  
12.51  
2080  
1100  
620  
2071  
1091  
611  
40MHz  
25ns  
30.77  
32.5  
<20ns 1300 100 1200  
0
<2  
9
1
49.63  
79.92  
385  
376  
TABLE 12. Async Reset  
Async Reset Timing  
Scan  
Area  
aH (lines)  
aA  
aB  
aF  
aG  
aJ  
aK  
aC  
aD  
aE  
aI (lines  
(lines) (μsec)  
(μsec) (lines)  
(sec) (lines)  
s1-8  
s9  
A
B
C
D
33  
s1-8: <1  
line s9:  
<125ns  
>aH + 1  
&
<aH +2  
101  
121  
136  
>1 &  
<2  
>aH &  
<aH +1  
<1  
<2  
Note: s1=1  
s2=3  
s3=7  
s4=15  
s5=30  
s6=61  
s7=122  
s8=245  
s9=PW  
Operation  
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TM-4200GE Hardware  
10 Troubleshooting  
10.1 Problems and Solutions  
Following are troubleshooting tips for common problems. In general, the problems listed in this section  
are solved by following these instructions. If there is no solution listed to the problem you are  
encountering, contact a JAI Inc. representative.  
10.1.1 Symptom: No Video  
Remedies: Check that the following are properly connected and operational.  
Power supplies  
Power cables  
Main power source  
Shutter control  
Async mode  
Lens  
Digital output cable  
Analog video cable  
10.1.2 Symptom: Dark Video  
Remedies: Check that the following are properly connected and operational.  
Shutter selection  
Iris opening on the lens  
10.1.3 Symptom: Non-Synchronized Video  
Remedies: Check that the following are properly connected and operational.  
Proper mode output  
Frame grabber software camera selection  
Troubleshooting  
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10.1.4 Symptom: Video does not Display Properly  
Remedies: Open the Coyote software and click on the Display heading. If the display is set to Use video  
memory change it to Use system memory.  
10.1.5 Symptom: Notebook Computer Driver Installation Problems  
Remedies: The IBM T-42 laptop is unable to properly install.  
10.1.6 Information and Support Resources  
For further information and support:  
Phone:  
(408) 383-0300  
(800) 445-5444  
Fax:  
(408) 383-0301  
E-mail:  
Mail:  
JAI Inc.  
Sales Department  
625 River Oaks Parkway  
San Jose, CA 95134  
ATTN: Video Applications  
Web Site:  
Troubleshooting  
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TM-4200GE Hardware  
11 Appendix  
11.1 Specifications  
TABLE 13. TM-4200GE Camera Specifications Table  
Feature  
TM-4200GE  
Imager  
1.2" progressive scan interline transfer CCD  
15.15mm x 15.15mm  
Active Area  
Active Pixels  
Cell Size  
2048 (H) x 2048 (V)  
7.4µm x 7.4µm  
2048 (H) x 2048 (V) @ 15 Hz (full image)  
2048 (H) x 1000 (V) @ 28 Hz (partial scan)  
2048 (H) x 500 (V) @ 50Hz (partial scan)  
2048 (H) x 250 (V) @ 80Hz (partial scan)  
Display Mode  
(Active Pixels)  
Internal/External auto switch  
HD/VD, 4.0 Vp-p impedance 4.7 K ohms  
VD=14.79±2%, non-interlace  
HD=30.78kHz±2%  
Sync  
Data Clock Output  
Resolution  
40.00 MHz  
Digital: 2048 (H) x 2048 (V),  
(Analog: over 800 TV lines (H) x 1600 TV lines (V))  
S/N Ratio  
>58dB min.  
Monochrome: 0.24 lux. Color: 2.56 lux.  
f = 1.4 (no shutter) @ 15 fps. Sensitivity: 31uV/e-  
Min. Illumination  
Digital output: 8-bit x 2 / 10-bit x 2 Gigabit Ethernet (selectable at  
factory)  
Video Output  
Gamma  
Programmable LUT (1.0 std.)  
Lens Mount  
Power Requirement  
Operating Temp.  
Vibration  
C-mount (use >1.2" format lenses or larger)  
12V DC, ±10%, 600mA (typical at 25°C)  
*
-10°C to 50°C  
7 Grms (10Hz to 2000Hz) Random, 11 ms half sine  
70G  
Shock  
Size (W x H x L)  
Weight  
51mm x 51mm x 85mm  
214 grams (7.5 oz.) without tripod  
OP3-1 Internal IR Filter Added; OP3-2 Optical Filter Removal;  
OP21 Glassless CCD Imager; OP21-1UV Ultraviolet Imager;  
OP65-6 F-Mount; OP65-7 M-Mount;  
Optional Functions  
OP65-8 M-Mount with 10 mm Backfocus  
Optional Accessories  
Power Cable  
12P-02S  
Power Supply  
PD-12UUP series (includes power connector)  
*. Refer to Section 8.2.1 on page 48 for information on camera heat dissipation. Image quality will degrade  
with increasing temperature.  
Appendix  
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Page 76  
TM-4200GE Hardware  
11.1.1 TM-4200GE Physical Dimensions  
FIGURE 73. Physical Dimensions  
4X M3 X  
6.0 [0.23]  
40.8 [1.60]  
1”– 32  
50.8  
40.8  
[2.00]  
[1.60]  
25.4 [1.00]  
25.4 [1.00]  
Gigabit Ethernet  
7.0 [0.28]  
18.0 [0.71]  
EFFECTIVE  
IMAGE AREA  
50.8 [2.00]  
84.6 [3.33]  
93.3 [3.67]  
22.0 [0.87]  
25.6 [1.01]  
8X M3  
11.0 [0.43]  
1/4–20  
21.6  
[0.85]  
2X M6  
6.5 [0.26]  
GigE  
POWER  
18.0  
[0.71]  
Appendix  
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Page 77  
TM-4200GE Hardware  
11.1.2 Spectral Response  
FIGURE 74. Spectral Response  
0.4  
0.35  
0.3  
0.25  
0.2  
0.15  
0.1  
0.05  
0
400  
450  
500  
550  
600  
650  
700  
750  
800  
850  
900  
950  
1000  
Wavelength (nm)  
Appendix  
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Page 78  
Appendix  
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w w w . j a i . c o m  
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S e e t h e P o s s i b i l i t i e s  
JAI Inc.  
Tel: 408-383-0300  
625 River Oaks Parkway  
San Jose, CA 95134  
Tel: 800-445-5444  
Fax: 408-383-0301  
w w w . j a i . c o m  
10394  
Rev. A  
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