Ironman Fitness Home Gym 430r User Manual

430r  
Owner’s Manual  
IRONMAN 430r RECUMBENT  
CUSTOMER SERvICE  
1.800.750.IRON  
1.800.750.4766  
IRONMAN FITNESS  
4009 DIstRIbutION DRIve  
suIte 250  
GaRlaND, tX 75041  
www.IRONMANFITNESS.COM  
Model Name : 430r  
Serial Number :  
Write down for future reference  
Serial Number Decal Location  
315-00082  
Rev C 02/13  
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Important Safety Information  
wARNING! before using this unit or starting any exercise program, consult your physician.  
this is especially important for persons over the age of 35 and/or persons with pre-existing  
health problems. the manufacturer or distributor assumes no responsibility for personal injury  
or property damage sustained by or through the use of this product.  
SAFETY PRECAUTIONS AND TIPS  
1. It is the owner's responsibility to ensure that all users of this unit have read the Owner's  
Manual and are familiar with warnings and safety precautions.  
2. this unit has a user maximum capacity of 300 pounds.  
3. the unit should only be used on a level surface and is intended for indoor use only. the unit  
should not be placed in a garage, patio, or near water and should never be used while you are  
wet. Ironman Fitness recommends a mat be placed under the unit to protect floor or carpet  
and for easier cleaning.  
4. Wear comfortable, good-quality walking or running shoes and appropriate clothing. Do not  
use the unit with bare feet, sandals, socks or stockings.  
5. always examine your unit before using to ensure all parts are in working order.  
6. allow the unit to fully stop before dismounting.  
7. Pets should never be allowed near the unit.  
8. Do not leave children unsupervised near or on the unit.  
9. Never operate the unit where oxygen is being administered, or where aerosol products are  
being used.  
10. Never insert any object or body parts into any opening.  
11. For safety and to prevent damage to your unit, no more than one person should use the  
unit at a time.  
12. service to your unit should only be performed by an authorized service representative,  
unless authorized and/or instructed by the manufacturer.  
13. Failure to follow these instructions will void the unit warranty.  
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Before You Start  
thank you for purchasing the Ironman 430r Recumbent! this quality product you have cho-  
sen was designed to meet your needs for cardiovascular exercise. before you start, please read  
the Owner's Manual and become familiar with the operation of your new unit.  
Remember to take the time to perform the stretching exercises provided to avoid  
injury.  
If you are taking medication, consult your physician to see if the medication will affect your exer-  
cise heart rate.  
If you have heart problems, you are not active, and/or are over the age of 35 years, do not use  
the pre-set programs or start an exercise program without first contacting and receiving approval  
from your physician.  
to avoid the risk of electrical shock, always keep the console dry. Do not spill liquids on the con-  
sole. Ironman Fitness recommends a sealed water bottle for beverages consumed while using  
the unit.  
Please review the following drawing below to familiarize yourself with the listed  
parts.  
SEAT CUSHION  
TRANSPORT WHEELS  
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Assembly  
INSTRUCTIONS FOR ASSEMBLY:  
unpack the box in a clear area. Check to make sure all components are present and in  
good condition. Do not dispose of the packing material until the assembly is completed.  
tools have been provided for you to use when assembling this product.  
locate the hardware pack and identify the following parts required for assembly.  
Tools:  
1. allen Wrench  
2. Wrench  
Main Components:  
1. OWNeR’s MaNual  
2. ReaR FOOt tube  
3. FRONt FOOt tube  
4. MaIN FRaMe  
5. leFt aND RIGHt PeDals  
6. Pulse HaNDles  
7. CONsOle  
8. aC aDaPteR  
Hardware:  
1. CaRRIaGe bOlt M8X85MM (19) - Qty 4  
2. M8 X19MM WasHeR blaCK (49) - Qty 34  
3. CaP Nut, 8MM (61) - Qty 4  
4. M6X60MM sCReW (93) - Qty 8  
5. WasHeR, M6X16MM (blaCK) (63) - Qty 10  
6. sCReW, M8X15MM (89) - Qty 8  
7. tP M4 X 12MM sCReW (70) - Qty 30  
8. 11*58MM sCReW (84) - Qty 2  
9. alleN bOlt, M6X15MM (62) - Qty 4  
10. M8X60MM sCReW (55) - Qty 3  
11. 8 MM blaCK lOCKNuts (tHICK) (50) - Qty 8  
12. blaCK sCReW, M8X15MM (lOCKtIteD) (90) - Qty 2  
13. M8X57MM sCReW (67) - Qty 3  
14. M5 X10MM sCReW (39) - Qty 4  
15. tP M4 X 16 MM sCReW (81) - Qty 2  
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Assembly  
Figure 1  
FIGURE 1  
Step 1:  
attach Rear Foot tube (4) to  
Main Frame (1) with two bolts  
(19), two Washers (49) and  
two Cap Nuts (61).  
Step 2:  
attach Front Foot tube (4)  
with two bolts (19), two  
Washers (49) and two Cap  
Nuts (61).  
Figure 2  
FIGURE 2  
Step 1:  
attach back Cushion (14) to  
seat support bracket (3) using  
four screws (93) and Washers  
(63). snap seat Cover (57)  
into place.  
Step 2:  
attach Pulse Handlebars  
(13a).to seat support bracket  
(3) using four bolts (89) and  
four Washers (49).  
Step 3:  
Install seat Cushion (9) to  
seat support bracket (3) using  
four screws (93) and Washers  
(63).  
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Assembly  
Figure 3  
FIGURE 3  
Step 1:  
Connect Cables (34a) to  
(66a) and slide endcap (80)  
into place. attach endcap with  
two screws (70).  
Note: Be careful not to pinch  
the cables.  
Step 2:  
slide assembled seat  
Carriage (30) onto seat  
bracket (21). attach to brack-  
ets using one screw (84),  
spacers (83), Washer (63), and  
Nut (62).  
Figure 4  
FIGURE 4  
Step 1:  
thread the Right Pedal (31)  
into the right crank area of Main  
Frame (1). secure in place by  
turning it clockwise to tighten.  
Note: Right Pedal (31) is  
marked with an “R”.  
Step 2:  
thread the left Pedal (30)  
into the left crank area of Main  
Frame (1). secure in place by  
turning it counter-clockwise  
to tighten.  
Note: left Pedal (30) is marked  
with an “l”  
Step 3:  
Place Clamp (99) over cables,  
and secure using screw (70).  
7
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Assembly  
FIGURE 5  
Step 1:  
Figure 5  
Connect Cables 8, 38, 37  
and 66 as shown.  
Step 2:  
attach Console tube (2) to  
Main Frame (1) using three  
screws (55), three Washers  
(49), three Nuts (50), two  
screws (90) and two Washers  
(49).  
Step 3:  
attach Connecting Covers  
(16) to Main Frame (1) by  
sliding covers down console  
tube until they meet main  
frame. use six screws (70)  
to attach Connecting Covers  
to Main Frame.  
Figure 6  
FIGURE 6  
Step 1:  
attach Front Handlebars (10)  
to Console tube (2) using two  
bolts (67) two Washers (49),  
two Nuts (50), one screw (89)  
and one Washer (49).  
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Assembly  
FIGURE 7  
Step 1:  
Figure 7  
Connect the Pulse Wires  
(66) and extension Wires  
(58) to Console (15). secure  
Console (15) to Console tube  
(2) using four screws (39).  
Note: The four Screws (39)  
will already be installed into  
the back of Console (15)  
when you remove it from the  
box.  
Step 2:  
attach Water bottle Holder  
(2a) using two screws (81).  
Congratulations!  
You have completed assembly of your new Ironman 430r  
Recumbent!  
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Console Overview  
CONSOLE BUTTONS:  
MODE:  
to set function value for tIMe, DIst, Cal, Pulse.  
RESET:  
Return to main function mode in stOP mode and clean all preset function values at zero.  
START/STOP:  
to start or stop training  
RECOvERY:  
to test heart rate recovery status.  
UP:  
to select training mode and adjust function value up.  
DOwN:  
to select training mode and adjust function value down.  
10  
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Console Overview  
FAN:  
Console is equipped with a fan that has four settings, autO/lOW/MeD/HIGH/OFF. Press the  
button to turn the fan to the preferred setting. the autO setting will adjust the fan speed  
based on the RPMs produced, the more RPMs produced the faster the fan speed will be.  
BODY FAT:  
Press the button to start body fat measurement.  
CONSOLE FUNCTIONS  
TIME:  
Count up - No preset target, time will count up from 00:00 to maximum 99:59 with each  
increment is 1 second. Count down - If training with preset time, time will count down from  
preset to 00:00. each preset increment or decrement is 1 minute between 1:00 to 99:00.  
SPEED:  
Display current training speed from 0.0 to maximum 99.9 KM or MPH.  
RPM:  
Display current training revolutions per minute.  
DISTANCE:  
Count up - No preset target, Distance will count up from 0.00 to maximum 99.90 with each  
Increment 0.1 MPH/KM. Count down - If training with preset target, Distance will count down  
from preset to 0.00. each preset increment or decrement is 0.1 KM (or MPH) between 0.00 to  
99.90.  
CALORIES:  
Count up - No preset target, Calories will count up from 0 to maximum 990 with each 1 cal  
increment. Count down - If training with preset target, Calories will count down from preset  
calorie to 0. each preset increment or decrement is 10 cal from 0 to 990 cal.  
PULSE:  
Displays your current heart beat figures as soon as both hands are holding the pulse sensor.  
the monitor will detect your heart rate through hand grip sensors.  
wATT:  
Display current training watt figures.  
RECOvERY:  
after exercising for a period of time, keep holding on handgrips and press “ReCOveRY” but-  
ton. all function display will stop except “tIMe” starts counting down from 00:60 to 00:00.  
screen will display your heart rate recovery status with the F1, F2 to F6. F1 is the best, F6  
is the worst. user may keep exercising to improve the heart rate recovery status. (Press the  
ReCOveRY button again to return the main display.)  
11  
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Console Overview  
CALENDAR:  
screen will display year/month/day in sleep mode. When the unit is plugged in the console will  
prompt user to input correct information. use the uP and DOWN button until correct year is  
found. Press MODe to select and move on to the Month. Repeat to input correct month and day.  
Note: All information will be saved until unit is unplugged.  
CLOCK:  
screen will display time in sleep mode. Once the calendar is set, you will be able to input the  
correct time. use the uP and DOWN buttons until the correct hour found. Press MODe to select  
and move on to the minutes. Repeat for to input correct minutes. Note: All information will be  
saved until unit is unplugged.  
TEMPERATURE:  
screen will display room temperature in sleep mode.  
GENERAL INFORMATION:  
1. start Pedaling or press any button to start Console.  
2. the Console will shut down after 4 minutes of no activity, and will display room temperature.  
3. to Reset Console press and hold the staRt/stOP button for 2 seconds.  
Note: The values calculated or measured by the console are for exercise purposes only, not for  
medical purposes.  
BMR:  
basal Metabolic Rate (metabolism) is the energy (measured in calories) expended by the body  
at rest to maintain normal body functions.  
BMI:  
stands for body Mass Index. bMI is a measure which takes into account a person’s weight and  
height to gauge total body fat in adults.  
GETTING STARTED:  
Press the MODe button. Press MODe to enter useR seleCt. use the uP/DOWN to select a  
user. Press MODe to select a user. Press the uP/DOWN key to select HeIGHt. Press MODe  
to confirm the value. use the uP/DOWN key to select WeIGHt. Press MODe to confirm value.  
use the uP/DOWN key to select aGe. Press MODe to confirm value. use the uP/DOWN key to  
select GeNDeR. Press MODe to confirm value. Press staRt/stOP to enter program mode.  
PROGRAM INSTRUCTIONS:  
MANUAL PROGRAM:  
allows the user to manually adjust tension settings throughout their workout. the default  
tension level is 6. You may set time or Distance for your workout.  
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Console Overview  
use the uP/DOWN buttons to scroll to this program. Press MODe to select this program. tIMe  
will flash in the display. use the uP/DOWN keys to set desired tIMe. Press MODe to confirm  
value. Repeat steps for DIstaNCe and KCal. Press staRt/stOP to begin exercising. Grasp  
Pulse Grips loosely with both hands to activate Pulse function. You can change the tension  
level at any time during your workout session by pressing the uP/DOWN buttons.  
PRESET PROGRAMS:  
each Program is divided into ten intervals.  
use the uP/DOWN buttons to scroll to this program. Press MODe to select this program. tIMe  
will flash in the display. use the uP/DOWN keys to set desired tIMe. Press MODe to confirm  
value. Repeat steps for DIstaNCe and KCal. Press staRt/stOP to begin exercising. Grasp  
Pulse Grips loosely with both hands to activate Pulse function.  
USER PROGRAM:  
It allows you to customize a workout session. this program is divided into 10 intervals. tIMe,  
DIstaNCe, KCal and tension can be set for each interval. the program will be stored in the  
Consoles memory after set-up.  
use the uP/DOWN buttons to scroll to this program. Press MODe to select this program. tIMe  
will flash in the display. use the uP/DOWN keys to set desired tIMe. Press MODe to confirm  
value. Repeat steps for DIstaNCe and KCal. Column 1 will flash on display. use the uP/  
DOWN keys to set tension for this interval. Press MODe to confirm value. Repeat for Interval  
2-10. Press staRt/stOP to begin exercising. Grasp Pulse Grips loosely with both hands to  
activate Pulse function. You can change the tension level at any time during your workout  
session by pressing the uP/DOWN buttons. If the tension level is changed during your exercise  
session, this new value will not be saved into the console.  
to make a permanent change, you must call up program again and repeat steps for each inter-  
val with new tension settings.  
wATT PROGRAM:  
In the program, the Watt function will keep a constant value. this means that if you pedal  
quickly, the tension will decrease, if you pedal slowly the tension will increase to maintain the  
Watt value entered.  
Watt = tORQue (KGM) * RPM *1.03. For this program you must choose to set a tIMe or a  
DIstaNCe. use the uP/DOWN buttons to scroll to this program. Press MODe to select this  
program. tIMe will flash in the display. use the uP/DOWN keys to set desired tIMe. Press  
MODe to confirm value. Repeat steps for DIstaNCe, KCal and Watt. Press staRt/stOP to  
begin exercising. Grasp Pulse Grips loosely with both hands to activate Pulse function.  
HEART RATE PROGRAMS:  
Heart rate control programs are designed to automatically adjust the elliptical's resistance to  
keep your heart rate at a predetermined level based on the selected Heart Rate program. each  
Heart Rate program is designed with a specific goal.  
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Console Overview  
there are three Heart Rate Programs. 60% HRC (Heart Rate Control), 75% HRC and 85%  
HRC. the Console will adjust the tension to keep you within your target Heart Rate ± 5.  
example: the tension will increase if your Heart Rate is below the target Heart Rate. the  
tension will decrease if your Heart Rate is higher that your target Heart Rate.  
Press MODe until Program number shows on display. use the uP/DOWN buttons to scroll to  
this program. Press MODe and set values for tIMe, DIstaNCe, KCal, aGe and taRGet HeaRt  
Rate. use the uP/DOWN keys to adjust the values. Press MODe after correct value shows on  
display. Press staRt/stOP to begin exercising. Grasp Pulse Grips loosely with both hands to  
activate Pulse function. You may also choose the taRGet HeaRt Rate WORKING PROGRaM  
under the 3 main HeaRt Rate PROGRaMs. this allows the user to set a taRGet HeaRt Rate  
to exercise at for a period of tIMe or a set DIstaNCe.  
BODY FAT PROGRAM:  
this program is designed to calculate body fat ratio and to design a specific tension profile. In  
order to use this program correctly, make sure the personal data has been input and correct.  
Press the bODY Fat button, and hold on to the hand grips to start body fat testing. the console  
will display "- - - - - - - - " while testing is in progress. after 8 seconds, you will see the bODY  
Fat in percentage and bMI. If the console has experienced an error, it will display on of the fol-  
lowing error codes:  
"e-1" - When the console displays this error, it means you did not put your hands  
properly on the sensor. Please try again.  
"e-4" - When the console displays this error, it means that the bODY Fat is out of range.  
after bODY Fat testing is completed, press the bODYFat button to continue workout.  
Note: For a more accurate reading, hold the handgrip with both hands. This is  
especially important in Heart Rate Mode or when performing Body Fat or Fitness Test.  
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Console Overview  
FITNESS TEST: (Pulse Recovery Feature)  
the fitness test compares your pulse rate before and after training. You will notice that your  
fitness will improve with regular exercise.  
Press the Pulse ReCOveRY button immediately after your workout. Grasp the Pulse Grips.  
timer will count down from 60 seconds. Your personal fitness will display on the screen. (F1-  
F6)  
F1 = excellent  
F2 = Good  
F3 = Fair  
F4 = below average  
F5 = Poor  
F6 = very Poor  
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Monitoring Your Heart Rate  
Monitoring Your Heart Rate  
to obtain the greatest cardiovascular benefits from your exercise workout, it is important to  
work within your target heart rate zone. the american Heart association (aHa) defines this tar-  
get as 60%-75% percent of your maximum heart rate.  
Your maximum heart rate may be roughly calculated by subtracting your age from 220. Your  
maximum heart rate and aerobic capacity naturally decreases as you age. this may vary from  
one person to another, but use this number to find your approximate effective target zone. For  
example, the maximum heart rate for an average 40 year-old is 180 bpm. the target heart  
rate zone is 60%-75% of 180 or 108-135 bpm. see Fitness Safety below.  
before beginning your workout, check your normal resting heart rate. Place your fingers lightly  
against your neck, or against your wrist over the main artery. after finding your pulse, count  
the number of beats in 10 seconds. Multiply the number of beats by six to determine your  
pulse rate per minute. We recommend taking your heart rate at these times; at rest, after  
warming up, during your workout and two minutes into your cool down, to accurately track  
your progress as it relates to better fitness.  
During your first several months of exercising, the aHa recommends aiming for the lower part  
of the target heart rate zone-60%, then gradually progressing up to 75%.  
according to the aHa, exercising above 75% of your maximum heart rate may be too strenu-  
ous unless you are in top physical condition. exercising below 60% of your maximum will result  
in minimal cardiovascular conditioning.  
Check your pulse recovery rate – If your pulse is over 100 bpm five minutes after you stop  
exercising, or if its higher than normal the morning after exercising, your exertion may have  
been too strenuous for your current fitness level. Rest and reduce the intensity next time.  
Fitness Safety The target heart rate chart indicates average rate zones for different ages. A  
variety of different factors (including medication, emotional state, temperature and other condi-  
tions) can affect the target heart rate zone that is best for you. Your physician or health care  
professional can help you determine the exercise intensity that is appropriate for your age and  
condition.  
(MHR) = Maximum Heart Rate  
(tHR) = target Heart Rate  
220 - age = maximum heart rate (MHZ)  
MHZ x .60 = 60% of your maximum heart rate.  
MHZ x .75 = 75% of your maximum heart rate.  
For example, if you are 30 years old, your calculations will be as  
follows:  
220 - 30 = 190  
190 x .60 = 114 (low end or 60% of MHZ)  
190 x .75 = 142 (high end or 75% of MHZ)  
30 year-old (tHR) target Heart Rate would be 114-142  
see Heart Rate table (on next page) for additional calculations.  
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Monitoring Your Heart Rate  
TARGET HEART RATE ZONE  
200  
100%  
195  
190  
185  
180  
175  
Serious  
athletic  
170  
165  
160  
training range  
155  
132  
85%  
170  
150  
166  
146  
162  
143  
157  
139  
153  
135  
Cardiovascular  
conditioning  
range  
149  
131  
105  
145  
128  
102  
140  
124  
99  
136  
120  
96  
75%  
Fat burning  
range  
116  
93  
120  
60%  
117  
114  
111  
108  
20 25 30 35  
40 45 50 55 60 65  
AGE  
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Moving Instructions  
CautION! tO ReDuCe tHe POssIbIlItY OF INJuRY WHIle lIFtING, beND YOuR leGs aND  
KeeP YOuR baCK stRaIGHt. as YOu leaN tHe uNIt, lIFt usING YOuR leGs, NOt YOuR  
baCK.  
First, kneel down and grasp the rear support tube with both hands as shown in Figure 1.  
Next, with a firm grasp on rear support tube stand up bringing the rear of the bike up in the  
air and tilt the unit until it rolls freely on the transport wheels. using extreme caution, move  
the unit to the desired location as shown in Figure 2. Do not attempt to move the unit over an  
uneven or rough surface.  
Note: The unit you purchased may not be identical to the one pictured.  
Figure 2  
Figure 1  
Note: this unit may not be identical to your unit.  
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warm Up Exercises  
EXERCISE GUIDELINES  
wARNING! before beginning this or any exercise program, you should consult your physi-  
cian. this is especially important for individuals over the age of 35 or individuals with pre-exist-  
ing health problems.  
Warming up prepares the body for the exercise by increasing circulation, supplying more oxy-  
gen to the muscles and raising body temperature. begin each workout with 5 to 10 minutes of  
stretching and light exercise to warm up. the photos on this page show several forms of basic  
stretching you may perform before your workouts. In order to achieve an adequate warm-up,  
perform each stretch three times.  
TOE TOUCH STRETCH  
stand bending your knees slightly and slowly bend forward from  
your hips. allow your back and shoulders to relax as you reach  
down toward your toes as far as possible. Hold for 15 counts,  
then relax. this will stretch your hamstrings, back of knees, and  
back.  
HAMSTRING STRETCH  
sit with one leg extended. bring the sole of the opposite foot  
toward you and rest it against the inner thigh of your extended  
leg. Reach toward your toes as far as possible. Hold for 15  
counts, then relax. this will stretch your hamstrings, lower back,  
and groin.  
CALF/ACHILLES STRETCH  
With one leg in front of the other, reach forward and place your  
hands against a wall. Keep your back leg straight and your back  
foot flat on the floor. bend your front leg, lean forward and move  
your hips toward the wall. Hold for 15 counts, then relax. to  
cause further stretching of the achilles tendon, bend your back  
leg as well. this will stretch your calves, achilles tendons, and  
ankles.  
QUADRICEPS STRETCH  
With one hand against a wall for balance, reach back and grasp  
one foot with your other hand. bring your heel as close to your  
buttocks as possible. Hold for 15 counts, then relax. this will  
stretch your quadriceps and hip muscles.  
INNER THIGH STRETCH (Image not Shown)  
sit with the soles of your feet together and your knees outward.  
Pull your feet toward your groin area as far as possible. Hold for  
15 counts, then relax. this will stretch your quadriceps and hip  
muscles.  
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Exploded view  
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Parts List  
430r Recumbent Bike Parts List Rev A  
Ref #  
Part #  
Description  
Qty  
1
1
1
1
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
2
4
1
1
1
1
1
2
2
1
1
1
2
1
1
1
1
4
4
1
1
1
1
1
4
2
2
2
2
2
1
1
6
Ref #  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
Part #  
Description  
Qty  
1
34  
8
1
2
4
1
3
1
1
1
1
1
4
4
10  
2
2
2
1
1
3
2
2
35  
7
9
2
2
2
2
2
2
2
1
2
1
4
2
1
4
4
4
8
2
1
2
8
2
1
1
1
1
1
1
1
1
2
323-00369 FRAME, 420R  
323-00370 CONSOLE TUBE, 420R  
302-00375 M8X38MM SCREW  
302-00449 M8X19MM WASHER BLACK U/R/E 220/240/250  
302-01231 8MM BLACK LOCKNUT (THICK)  
302-00765 SPRING, HT840R/HT840U.1/420R  
302-00467 TP M3 X8MM SCREW 220R/240R/640R/520e/250  
302-01232 PHILLIP SCREW, M5X15MM  
2A  
3
310-00012 BOTTLE RACK CM835/850 HT840 ALL900/920/5  
323-00371 SEAT CARRIAGE, 420R  
4
323-00014 FOOT TUBE, 420R/HT840R.1/400R  
306-00652 TOP COVER, 420R/HT840R.1  
311-00059 PULLEY HT840U/R/EL/420R/520E  
311-00001 MAG BRAKE U/R HT840/ 420r  
307-00128 GEAR BOX W/WIRE, 430R  
5
6
302-01198 HEX HEAD SCREW, M8 X 20MM  
302-00377 M8X60MM SCREW  
7
8
302-00488 M8 X 45MM BUTTON HEAD SCREW  
328-00063 BACK CUSHION COVER, 420R/HT840R.1  
313-00356 DC POWER CORD, 430R  
8A  
9
310-00182 TENSION CABLE (DRIVE CABLE), 420R  
328-00064 SEAT CUSHION, 420R  
10  
323-00368 FRONT HANDLEBAR, 420R  
319-00219 CARRIAGE SUPPORT PLATE, 420R/HT840R.1  
319-00220 ADJUSTING PLATE, 420R/HT840R.1  
302-01233 CAP NUT, 8MM  
10A 302-00816 FRONT SLEEVE, HT840R/420R  
11 305-00061 BOTTOM LEFT COVER, HT840R/420R  
11A 305-00062 BOTTOM RIGHT COVER, HT840R/420R  
12 305-00132 LEFT REAR COVER, 420R/HT840R.1  
12A 305-00133 RIGHT REAR COVER, 420R/HT840R.1  
13 323-00366 REAR HANDLEBAR, 420R/HT840R.1  
13A 310-00179 REAR SLEEVE, 420R/HT840R.1  
302-01234 ALLEN BOLT, M6X15MM  
302-00444 WASHER, M6X16MM (BLACK)  
313-00358 HAND PULSE SENSOR, 430R  
64A 313-00359 WIRE, HAND PULSE 430R  
65  
66  
306-00372 1 1/4" BALL PLUG 220R/240R/240U/640R/520  
313-00360 WIRE, SHORT EXTENSION PULSE, 430R  
14  
15  
16  
17  
18  
19  
20  
21  
22  
328-00062 BACK CUSHION, 420R/HT840R.1  
307-00127 CONSOLE, 430R/530E  
66A 313-00361 WIRE, LONG EXTENSION PULSE, 430R  
306-00653 CONSOLE TUBE COLLAR, 420R/HT840R.1  
306-00195 WHEEL U/R CM835/850 HT840 AB900/920/420  
306-00051 FOOT CAP U/R CM835/850 HT840 AB900/920  
302-00364 M8X85MM CARRDIAGE BOLT  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
80  
81  
82  
83  
84  
85  
86  
87  
88  
89  
90  
91  
92  
93  
94  
95  
96  
302-00376 M8X57MM SCREW  
305-00134 ROUND COVER, 420R/HT840R.1  
306-00626 END CAP 20 X 40  
302-00416 TP M4 X 12MM SCREW  
319-00177 AXLE W/PLATE, HT840R/HT840U.1/420R/500e  
323-00003 CARRIAGE TUBE CM835/850 HT840 ALL900/920  
330-00015 LEFT CRANK, HT840R/HT840U.1/420R  
302-00417 TP M5 X50MM SCREW  
302-01255 BLACK LOCKNUT, M8 THIN  
302-01235 SCREW, TPM5X10MM  
22A 330-00016 RIGHT CRANK,HT840R/HT840U.1420R  
302-01236 BIASED SCREW, M8X34MM  
306-00655 SMALL ROLLER, 420R/HT840R.1  
306-00648 SPACER, 20X13.3X2t  
23  
24  
25  
26  
27  
28  
29  
30  
306-00654 END PLUG, 420R/HT840R.1  
306-00562 CRANK CENTRAL CAP, HT840U/R/420R  
302-00369 M10 CAP NUT  
302-00349 M8 WAVED WASHER  
302-01199 M8X12.5X10L SPACER  
302-01237 WASHER, 8X16X1.0 (SILVER)  
302-01238 WASHER, 8X16X2.0 (BLACK)  
306-00040 END CAP R CM835/850 HT840 ALL900/ 420R  
302-01192 TP M4 X 16 MM SCREW  
302-00774 CRANK NUT, HT840R/HT840U.1/420R  
302-01226 WASHER M20X30X2, (SILVER)  
331-00091 PRECISE BEARING, #6004  
306-00621 PEDAL, LEFT, 400R/420R/HT840R.1/HT840U.1  
302-01239 WASHER, M20X30X1 (SILVER)  
306-00252 RUBBER STOPPER CM835/850 HT840 ALL900/92  
302-00355 11*58MM SCREW  
30A 306-00361 LEFT PEDAL STRAP 400R/420R/HT840R.1/HT84  
31 306-00362 RIGHT PEDAL 400R, 420r/HT840R/HT840U.1  
31A 306-00363 RIGHT PEDAL STRAP 400R/420R/HT840R.1  
306-00658 PLASTIC COIL, 420R  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
302-01227 HEX BOLT, M6X20 (SILVER)  
302-01228 LOCKNUT, 6MM (SILVER)  
302-01266 MAGNET, 420R  
306-00656 LARGE ROLLER, 420R/HT840R.1  
306-00649 METAL BUSHING, L737  
302-01240 ROUND HEAD SCREW, M8X34MM  
302-01241 SCREW, M8 x 15mm (BLACK)  
302-01242 BLACK SCREW, M8X15MM (LOCKTITED)  
302-00408 EYEBOLT 6 x 65MM  
304-00018 BELT, POLY V BELT, 420R/HT840R.1  
323-00367 REAR SUPPORT TUBE, 420R/HT840R.1  
313-00356 DC POWER CORD, 430R  
307-00129 SENSOR, 430R  
302-00409 M6 HEX NUT (BLACK)  
302-00380 M5 X10MM SCREW  
302-00452 M6x60MM SCREW 220R/240R/420R/250R  
302-00460 M8 X75MM HEX HEAD SCREW  
310-00180 CAM LOCK, 420R/HT840R.1  
310-00181 CAM LOCK HANDLE, 420R/HT840R.1  
302-01195 EYEBOLT 6 X 40MM  
302-00399 ADJUSTMENT CHANNEL ALL MACRO BIKES  
302-00369 M10 CAP NUT  
302-01229 HEX NUT, 6MM (SILVER)  
302-01230 WASHER, M10X19MM (BLACK)  
319-00175 BELT TENSION BRACKET,HT840R/HT840U.1,420  
311-00032 IDLER PULLEY U/R/ET CM835/850 HT840 AB90  
331-00002 608 PRECISE BEARING  
96A 306-00657 CAM LOCK CAP, 420R/HT840R.1  
97  
98  
99  
#
302-01264 CAM LOCK SPRING, 420R/HT840R.1  
302-01265 CAM LOCK PIN, 420R/HT840R.1  
306-00690 CABLE CLAMP, 430R  
315-00082 OWNERS MANUAL 430R  
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21  
warranty Information  
Residential warranty  
Frame: Lifetime  
Parts: 1 Year  
this limited Warranty applies in the united states and Canada to products manufactured or  
distributed by Ironman Fitness (“Ironman”) under the Ironman brand name. the warranty peri-  
od to the original purchaser is listed above in the table.  
Ironman warrants that the Product you have purchased for use from Ironman or from an  
authorized Ironman reseller is free from defects in materials or workmanship under normal use  
during the warranty period. Your sales receipt, showing the date of purchase of the Product,  
is your proof of purchase. this warranty only extends to you, the original purchaser. It is not  
transferable to anyone who subsequently purchases the Product from you. It excludes expend-  
able parts (wear items). Wear items pertain to components that might need to be replaced  
due to normal wear and tear. these items vary per product but will include pedal straps, seats,  
grips, chains, bottom bracket assemblies, pads, etc. Please contact an Ironman customer ser-  
vice representative for specifics on wear items. this limited Warranty becomes valID ONlY if  
the product is purchased through an Ironman Fitness authorized dealer unless otherwise autho-  
rized by Ironman Fitness in writing.  
During the warranty period Ironman will repair or replace (at Ironman’s option) the product  
if it becomes defective, malfunctions, or otherwise fails to conform with this limited Warranty  
under normal use. In repairing the Product, Ironman may replace defective parts, or at the  
option of Ironman, serviceable used parts that are equivalent to new parts in performance.  
all exchanged parts and Products replaced under this warranty will become the property of  
Ironman. Ironman reserves the right to change manufacturers of any part to cover any existing  
warranty.  
this warranty DOes NOt COveR shipping charges, export taxes, custom duties and taxes, or  
any other charges associated with transportation of the parts or Product.  
to obtain warranty service, you must contact an Ironman authorized retailer, service techni-  
cian or Ironman Fitness at our phone number located in this manual. any parts determined to  
be defective must be returned to Ironman to obtain warranty service. You must prepay any  
shipping charges, export taxes, custom duties and taxes, or any other charges associated with  
transportation of the parts or Product. In addition, you are responsible for insuring any parts  
or Product shipped or returned. You assume the risk of loss during shipment. You must present  
Ironman with proof-of-purchase documents (including the date of purchase). any evidence of  
alteration, erasing or forgery of proof-of-purchase documents will be cause to void this limited  
Warranty.  
this warranty does not extend to any product not purchased from Ironman or from an autho-  
rized Ironman reseller. this limited Warranty does not extend to any Product that has been  
damaged or rendered defective; (a) as a result of accident, misuse, or abuse; (b) by the use  
of parts not manufactured or sold by Ironman; (c) by modification of the Product or normal  
wear and tear; (d) operation on incorrect power supplies; or (e) as a result of service by any-  
one other than Ironman, or an authorized Ironman warranty service provider. Product on which  
the serial number has been defaced or removed is not eligible for warranty service. should any  
Product submitted for warranty service be found ineligible, an estimate of repair cost will be  
furnished and the repair will be made if requested by you upon Ironman’s receipt of payment  
or acceptable arrangements for payment.  
eXCePt as eXPResslY set FORtH IN tHIs WaRRaNtY, IRONMaN MaKes NO OtHeR  
WaRRaNtIes, eXPResseD OR IMPlIeD, INCluDING aNY IMPlIeD WaRRaNtIes OF  
MeRCHaNtabIlItY aND FItNess FOR a PaRtICulaR PuRPOse. IRONMaN eXPResslY  
DIsClaIMs all WaRRaNtIes NOt stateD IN tHIs lIMIteD WaRRaNtY. aNY IMPlIeD  
WaRRaNtIes tHat MaY be IMPOseD bY laW aRe lIMIteD tO tHe teRMs OF tHIs lIMIteD  
WaRRaNtY. NeItHeR IRONMaN NOR aNY OF Its aFFIlIates sHall be ResPONsIble FOR  
INCIDeNtal OR CONseQueNtIal DaMaGes. sOMe states DO NOt allOW lIMItatIONs  
ON HOW lONG aN IMPlIeD WaRRaNtY lasts OR tHe eXClusION OR lIMItatION OF  
INCIDeNtal OR CONseQueNtIal DaMaGes, sO tHe abOve lIMItatIONs OR eXClusION  
MaY NOt aPPlY tO YOu. this limited Warranty gives you specific legal rights and you may  
also have other rights that may vary from state to state. this is the only expressed warranty  
applicable to Ironman-branded products. Ironman neither assumes nor authorizes anyone to  
assume for it any other express warranty.  
Please seND IN tHe attaCHeD WaRRaNtY CaRD WItHIN teN (10) DaYs OF PuRCHase tO  
ReGIsteR YOuR uNIt WItH IRONMaN FItNess, OR ONlINe at WWWW.IRONMaNFItNess.  
COM.  
22  
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Customer Service  
1.888.340.0482  
Keys Fitness  
4009 Distribution Drive  
Suite 250  
Garland, TX 75041  
Ironman and M-dot are registered trademarks of the world Triathlon Corp., used here by permission.  
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