Ironman Fitness Home Gym 350u User Manual

Owner’s Manual  
Ironman 350u Upright  
Customer Service  
1.800.750.IRON  
1.800.750.4766  
4009 Distribution Drive  
Suite 250  
Garland, TX 75041  
CAUTION! Read all precautions  
and instructions in this manual  
before using this equipment.  
SERIAL TAG IS LOCATED ON THE FRAME  
Model Name: 350u  
Date of Purchase:  
315-00  
11/07 Rev 2  
Serial Number:  
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Important Safety Information  
WARNING! Before using this unit or starting any exercise program, consult your physician.  
This is especially important for persons over the age of 35 and/or persons with pre-existing  
health problems. The manufacturer or distributor assumes no responsibility for personal injury  
or property damage sustained by or through the use of this product.  
WARNING! To reduce the risk of electrical shock, burns, fire, or other possible injuries to the  
user, it is important to review this manual and the following precautions before operation.  
SAFETY PRECAUTIONS AND TIPS  
1. It is the owner's responsibility to ensure that all users of this unit have read the Owner's  
Manual and are familiar with warnings and safety precautions.  
2. This unit has a user maximum capacity of 300 pounds.  
3. The unit should only be used on a level surface and is intended for indoor use only. The unit  
should not be placed in a garage, patio, or near water and should never be used while you  
are wet. Ironman Fitness recommends a mat be placed under the unit to protect floor or  
carpet and for easier cleaning.  
4. Follow safety information in regards to plugging in your unit. Do not run the power cord  
underneath your unit. Do not operate the unit with a damaged or frayed power cord.  
5. Wear comfortable, good-quality walking or running shoes and appropriate clothing. Do not  
use the unit with bare feet, sandals, socks or stockings.  
6. Always examine your unit before using to ensure all parts are in working order.  
7. Allow the unit to fully stop before dismounting.  
8. Pets should never be allowed near the unit.  
9. Do not leave children unsupervised near or on the unit.  
10. Never operate the unit where oxygen is being administered, or where aerosol products are  
being used.  
11. Never insert any object or body parts into any opening.  
12. For safety and to prevent damage to your unit, no more than one person should use the  
unit at a time.  
13. Always unplug the unit before cleaning and/or servicing. Service to your unit should only be  
performed by an authorized service representative, unless authorized and/or instructed by  
the manufacturer.  
14. Failure to follow these instructions will void the unit warranty.  
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Important Safety Information  
Thank you for purchasing the Ironman Fitness 350u Upright Bike! The quality product you  
have chosen was designed to meet your needs for cardiovascular exercise. Before you start,  
please read the Owner’s Manual and become familiar with the operation of your new unit.  
Remember to take time to perform stretching exercises, provided in this manual, to help avoid  
injury.  
If you are taking medication, consult your physician to see what effect the medication will have  
on your exercise heart rate.  
If you have heart problems, you are not active, and/or are over the age of 35 years, do not  
use the pre-set programs or start an exercise program without first contacting and receiving  
approval from your physician.  
To avoid the risk of electrical shock, always keep the console dry. Do not spill liquids on the  
console. Ironman Fitness recommends a sealed water bottle for beverages consumed while  
using the unit.  
Please review the following drawing below to familiarize yourself with the listed  
parts.  
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Assembly  
Getting Started - The Ironman 350u will require some assembly. Unpack the box in a clear  
area. Remove packing material. Do not dispose of packing material until assembly is complete  
and unit is working properly. Place the unit on a clean level surface for assembly. Make sure  
there is easy access to an electrical outlet. Before assembling, the unit should be placed as  
close as possible to its final location. If you are missing any parts, please call Ironman Fitness  
at 1-888-340-0482. Tools have been provided to assist with product assembly.  
Figure 1  
Step 1:  
Attach the rear stabilizer (2a) onto the  
rear of main frame (3) using carriage  
bolts (1), washers (4), and cap nuts (5).  
Step 2:  
Attach the front stabilizer (2) onto the  
front of the main frame (3) using carriage  
bolts (1), washers (4), and cap nuts (5).  
Note: Front Stabilizer will have roller  
wheels.  
a
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Assembly  
Figure 2  
Step 1:  
Turn locking knob (26) counter-clockwise and pull out.  
Step 2:  
While pulling the locking knob (26) out, slide seat post (8) into main frame (3) until desired  
height is selected.  
Step 3:  
Release locking knob and turn clockwise to secure seat post (8).  
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Assembly  
Figure 3  
Step 1:  
Attach seat (11) to seat post (8) using washers (22) and locknuts (21).  
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Assembly  
Figure 4  
Step 1:  
Slide console tube collar (9) up the console tube. Connect wire harness (65) coming from the  
main frame to wire harness (37) from the console tube.  
Step 2:  
Slide the console tube (39) onto main frame (3) and secure using hex head screws (19), wash-  
ers (4), and locknuts (31). Slide console cover (9) down and secure using screws (14).  
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Assembly  
Figure 5  
Step 1:  
Attach the left pedal (35) to the left crank. The left pedal is marked with an "L". Turn the  
threads on the pedal counter-clockwise to secure it to the crank.  
Step 2:  
Attach the right pedal (34) to the right crank. The right pedal is marked with an "R". Turn  
the threads on the pedal clockwise to secure it to the crank.  
Step 3:  
Attach the pedal straps (35a and 34a) to the appropriate pedal. Each strap is marked with an  
"L" or an "R". The side with 2 holes will go on the clip towards the inside of the unit.  
Figure 6  
Step 1:  
Feed the pulse wires coming from the  
pulse handlebar assembly up the con-  
sole tube.  
Step 2:  
Attach the front handlebar (41) to the  
console tube (39) using hex head screws  
(20), washers (4), locknuts (31), and  
hex head screw (24).  
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Assembly  
Figure 7  
Step 1:  
Connect the wires coming from the con-  
sole (40) to pulse wires (29) and wire  
harness (37).  
Step 2:  
Secure the console to the console tube  
(39) using screws (43).  
Note: The screws are already pre-  
installed into the back of the console.  
Congratulations!  
You have completed assembly of your new 350u bike!  
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Console Instructions  
The 350u's console is a single window LCD that displays RPM, SPEED, TIME, DISTANCE,  
CALORIES, PULSE, and HEART RATE.  
Power Modes  
Power On: Make sure the AC adapter is plugged into an outlet. Press any button to turn the  
console on. A long beep will sound and the entire LCD display will light up for 2 seconds.  
Sleep: This occurs if the unit senses no pedal movement or if the console buttons have not  
been pressed for 4 minutes.  
Active: After the console enters sleep mode, press any button or begin pedaling to turn the  
console back on.  
Buttons  
Up/Down Dial  
During Setup Mode (Dial wheel for selection): It is used to select the workout program.  
It is also used to change Time, Calories, Distance, and Program.  
During Workout: You can press the Up/Down buttons to increase or decrease the resistance  
levels from 1 to 16.  
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Console Instructions  
Start/Stop  
During Setup Mode: This button is used to begin workout. Press this button once all  
settings are confirmed  
During Workout: It is used to pause workout mode. All workout data is stored during pause  
mode.  
Enter (Press the dial)  
During Setup Mode: This button is used to select the desired setting you wish to change  
and to confirm the values entered (Time, Calories, Distance, Pulse, and Program).  
Pulse Recovery  
During Workout: This button is used to test the user's fitness level. The user must press  
the button, then hold the pulse grips until the console counts down 60 seconds (refer to  
console functions for more information).  
Body Fat  
During Set Up Mode: Press the button to start body fat program. User will be prompted to  
input Height, Weight, Gender, and Age. This program is designed to calculate body fat ratio  
and to design a specific tension profile. In order to use this program correctly, make sure the  
personal data has been input and correct. User must grip handlebars until the program is  
completed. After program is completed, three values will be displayed:  
Body Fat: Body Fat is the percentage of a person’s body mass that is not made up of  
either bones, muscles, organs, or water.  
BMR: Stands for Basal Metabolic Rate. Basal Metabolic Rate (metabolism) is the rate at  
which your body uses energy (calories) at rest, affecting total energy needs.  
BMI: Stands for Body Mass Index. BMI is a measure which takes into account a person’s  
weight and height to gauge total body fat in adults.  
Note: All of the figures below are not intended to be used as medical guidelines. Please consult  
your physician for more accurate and personalized recommendations.  
Body Fat  
Female Male  
<17% <10%  
Body Mass Index  
Body Type  
Athlete  
Lean  
Body Type  
Range  
Underweight <18.5  
17-22% 10-15%  
22-25% 15-18%  
Above Avg 25-29% 18-20%  
Overweight 29-35% 20-25%  
Ideal  
Overweight  
Obese  
18.5-25  
25-30  
>30  
Average  
Obese  
35+%  
25+%  
CONSOLE FUNCTIONS  
TIME:  
If a target time was not selected, time will count up from 00:00 to maximum 99:59. When  
working out with a target time, time will count down from target to 00:00. When selecting tar-  
get time, turn the dial clockwise to increase value, turn the dial counter-clockwise to decrease  
value, the time will change in 1 minute increments and can range from 1:00 min to 99:00  
mins.  
SPEED:  
Displays current training speed from 0.0 to maximum 99.9 KM or MPH.  
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Console Instructions  
RPM:  
Displays current training revolutions per minute.  
DISTANCE:  
If a target distance was not selected, distance will count up from 0.00 to maximum 99.90.  
When working out with a target distance, distance will count down from target to 0.0. When  
selecting target time, turn the dial clockwise to increase value, turn the dial counter-clockwise  
to decrease value, the distance will change in 0.1 mile increments and can range from 0.00  
miles to 99.90 miles.  
CALORIES:  
If target calories were not selected, calories will count up from 0 to maximum 990. When  
working out with target calories, calories will count down from target to 0. When selecting  
target calories, turn the dial clockwise to increase value, turn the dial counter-clockwise to  
decrease value, the calories will change in 10 calorie increments and can range from 0 calories  
to 990 calories.  
PULSE:  
Displays your current heart rate as soon as both hands are holding the pulse sensor. The mon-  
itor will detect your heart rate through hand grip sensors that are located on the upright and  
near the seat. Note: It may take several seconds for the electronics to detect and display an  
accurate heart rate reading.  
WATT:  
Displays current training watt figures. A watt is a measurement of the amount of power gener-  
ated by the user based on the resistance and speed.  
PULSE RECOVERY:  
After your workout, keep holding on hand grips and press “PULSE RECOVERY” button. All func-  
tion display will stop except “TIME” starts counting down from 01:00 to 00:00. Screen will  
display your heart rate recovery status rating between F1-F6. F1 is the best, F6 is the worst.  
If no pulse signal is detected by the console, "P" will be displayed in the pulse window. If the  
console displays "ERR", please press "PULSE RECOVERY" button again and hold onto the hand  
grips once more.  
RESET:  
To reset console, first press the Start/Stop button. Finally, press and hold the Enter button for  
5 seconds.  
PROGRAM INSTRUCTIONS  
MANUAL PROGRAM:  
After turning the console on by pressing any button or pedaling, turn the dial until Manual is  
displayed. The manual program allows the user to manually adjust tension settings throughout  
his/her workout. The default tension level is 1. You may set desired time, distance, calories,  
resistance, and pulse rate for your workout. If desired, user may bypass all of this, and simply  
press START/STOP button and enter into quick start.  
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Console Instructions  
Time will flash in the display. Turn the dial clockwise to increase value, turn the dial counter-  
clockwise to decrease value to set desired time. Press Enter to confirm selection. Repeat steps  
for distance, pulse, and calories. Press Start/Stop to begin exercising at any time. You can  
change the tension level at any time during your workout session by turning the selection dial.  
PROGRAMS:  
The console comes with 12 preset programs (see program profiles on page 12 for programs  
available). Turn the selection dial until desired program is displayed. Press the dial to con-  
firm selection. Time will flash in the display. Turn the selection dial to set desired time. Press  
the dial to confirm selection. Repeat steps for distance, pulse, resistance, and calories. Press  
START/STOP to begin exercising at any time. You can change the resistance at any time during  
your workout session by turning the selection dial.  
USER PROGRAM:  
The console allows user to customize up to four separate workout sessions. The program is  
divided into 10 segments. Resistance can be set for each segment. The program will be stored  
in the console’s memory after set-up.  
Turn the selection dial until desired user program is selected (U1-U4 will be displayed). Press  
the dial to confirm selection. The first segment will now be flashing in the main window. Turn  
the dial clockwise to increase the desired resistance, turn the dial counter-clockwise to decrease  
the desired resistance. Press the dial to confirm selection and proceed to the next segment.  
Time will flash in the display. Turn the selection dial to set desired time. Press the dial to con-  
firm selection. Repeat steps for distance, pulse, resistance, and calories. Press START/STOP to  
begin exercising at any time. You can change the resistance at any time during your workout  
session by turning the selection dial.  
HEART RATE PROGRAM (HRC):  
Heart rate control programs are designed to automatically change resistance to keep your  
heart rate at a predetermined level based on the selected Heart Rate program. Each heart rate  
program is designed with a specific goal in mind. Note: This calculation is based on your age  
which must be entered correctly into your user profile.  
See MONITORING YOUR HEART RATE section for more information.  
Turn the selection dial until desired HRC Program. There are five different programs - heart  
rate 55% HRC (Heart Rate Control), 65% HRC, 75% HRC, 85% HRC, and Target HRC (user  
specifies the percentage of maximum heart rate desired). Press Enter button to confirm selec-  
tion.  
If TRG is selected, turn the selection dial until desired target heart rate is selected. Press  
Enter button to confirm selection.  
Age will flash in the display. Turn the selection dial to set Age. Press Enter to confirm selec-  
tion. Repeat steps for time, distance, pulse, resistance, and calories. Press START/STOP to  
begin exercising at any time.  
Note: For a more accurate reading, hold the hand grips with both hands. This is  
especially important in Heart Rate Programs.  
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Console Instructions  
ERROR CODES  
E1 (Error 1): Is displayed when console no longer receives a signal from the gearbox (motor).  
E2 (Error 2): Software malfunction.  
E3 (Error 3): Is displayed when the console detects a faulty gearbox (motor).  
PROGRAM PROFILES  
PROGRAM 1  
PROGRAM 2  
PROGRAM 3  
MANUAL  
STEPS  
HILL  
PROGRAM 4  
PROGRAM 5  
PROGRAM 6  
ROLLING  
VALLEY  
FAT BURN  
PROGRAM 7  
PROGRAM 8  
PROGRAM 9  
RAMP  
MOUNTAIN  
INTERVALS  
PROGRAM 10  
PROGRAM 11  
PROGRAM 12  
RANDOM  
PLATEAU  
FARTLEK  
PROGRAM 13  
PROGRAM 15  
PROGRAM 14  
PRECIPICE  
USER 2  
USER 1  
PROGRAM 18  
PROGRAM 16  
PROGRAM 17  
USER 4  
55% H.R.C.  
USER 3  
PROGRAM 20  
PROGRAM 19  
PROGRAM 21  
75% H.R.C.  
65% H.R.C.  
85% H.R.C.  
PROGRAM 22  
PROGRAM 23  
PROGRAM 24  
TARGET H.R.C.  
BODY FAT (STOP MODE)  
WATT CONTROL  
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Monitoring Your Heart Rate  
Monitoring Your Heart Rate  
To obtain the greatest cardiovascular benefits from your exercise workout, it is important to  
work within your target heart rate zone. The American Heart Association (AHA) defines this  
target as 60%-75% percent of your maximum heart rate.  
Your maximum heart rate may be roughly calculated by subtracting your age from 220. Your  
maximum heart rate and aerobic capacity naturally decreases as you age. This may vary from  
one person to another, but use this number to find your approximate effective target zone. For  
example, the maximum heart rate for an average 40 year-old is 180 bpm. The target heart  
rate zone is 60%-75% of 180 or 108-135 bpm. See Fitness Safety below.  
Before beginning your workout, check your normal resting heart rate. Place your fingers lightly  
against your neck, or against your wrist over the main artery. After finding your pulse, count  
the number of beats in 10 seconds. Multiply the number of beats by six to determine your  
pulse rate per minute. We recommend taking your heart rate at these times; at rest, after  
warming up, during your workout and two minutes into your cool down, to accurately track  
your progress as it relates to better fitness.  
During your first several months of exercising, the AHA recommends aiming for the lower part  
of the target heart rate zone-60%, then gradually progressing up to 75%.  
According to the AHA, exercising above 75% of your maximum heart rate may be too strenu-  
ous unless you are in top physical condition. Exercising below 60% of your maximum will result  
in minimal cardiovascular conditioning.  
Check your pulse recovery rate – If your pulse is over 100 bpm five minutes after you stop  
exercising, or if it’s higher than normal the morning after exercising, your exertion may have  
been too strenuous for your current fitness level. Rest and reduce the intensity next time.  
Fitness Safety The Heart Rate chart indicates average rate zones for different ages. A variety  
of different factors (including medication, emotional state, temperature and other conditions)  
can affect the target heart rate zone that is best for you. Your physician or health care profes-  
sional can help you determine the exercise intensity that is appropriate for your age and condi-  
tion.  
(MHR) = Maximum Heart Rate  
(THR) = Target Heart Rate  
220 - age = maximum heart rate (MHZ)  
MHZ x .60 = 60% of your maximum heart rate.  
MHZ x .75 = 75% of your maximum heart rate.  
For example, if you are 30 years old, your calculations will be as  
follows:  
220 - 30 = 190  
190 x .60 = 114 (low end or 60% of MHZ)  
190 x .75 = 142 (high end or 75% of MHZ)  
30 year-old (THR) Target Heart Rate would be 114-142  
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Monitoring Your Heart Rate  
TARGET HEART RATE ZONE  
200  
100%  
195  
190  
185  
180  
175  
Serious  
athletic  
170  
165  
160  
training range  
155  
132  
85%  
170  
150  
166  
146  
162  
143  
157  
139  
153  
135  
Cardiovascular  
conditioning  
range  
149  
131  
105  
145  
128  
102  
140  
124  
99  
136  
120  
96  
75%  
Fat burning  
range  
116  
93  
120  
60%  
117  
114  
111  
108  
20 25 30 35  
40 45 50 55 60 65  
AGE  
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Warm Up Exercises  
EXERCISE GUIDELINES  
WARNING! Before beginning this or any exercise program, you should consult your physician.  
This is especially important for individuals over the age of 35 or individuals with pre-existing  
health problems.  
Flexibility is a key to fitness. Stretch all major muscle groups at least two to three times per  
week after a 5 to 10 minute warmup. Stretch just to the point of a gentle tug. If you have  
back, joint, or other health problems, talk to your doctor first.  
Knees to Chest  
Prone on Elbows  
Supline Lumbar Rotation  
Lie on your back with your  
knees bent. Keeping your  
knees together and your shoul-  
ders against the floor, roll your  
knees to one side until you feel  
a stretch in your back or hip.  
Hold for 30-60 seconds or until  
muscles feel looser. Repeat on  
opposite side.  
Lie on your back. Bend your  
knees, and lift your feet off the  
floor. Grasp your knees with  
your arms and pull your knees  
toward your chest. Hold for 20  
seconds. Repeat three to five  
times.  
Lie on your stomach with  
your feet together. Rest  
on your forearms with your  
elbows directly under your  
shoulders. Relax lower back  
and abdomen into floor. Hold  
for 30-60 seconds or until  
muscles feel looser.  
Cat and Camel  
Cervical Side Bends  
Shoulder Circles  
Rest on your hands and  
knees. Round your back by  
contracting your abdominal  
muscles and tucking in your  
pelvis; hold for five seconds.  
Then allow your back to sag  
toward the floor as you lift  
your chest and head; hold  
for five seconds. Repeat the  
combination 10 times  
Tilt your head gently toward  
one shoulder, keeping your  
shoulders level and your face  
pointed straight ahead. Hold  
for five seconds, then tilt your  
head toward the other shoulder  
and hold for five seconds. Re-  
peat five times on each side.  
In a smooth, continuous mo-  
tion, make a circle with your  
shoulders: Raise them up  
towards your ears, pull them  
together behind you, lower  
them to a resting position,  
then roll them forward. Repeat  
10 times.  
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Warm Up Exercises  
WARNING! Before beginning this or any exercise program, you should consult your physician.  
This is especially important for individuals over the age of 35 or individuals with pre-existing  
health problems.  
Wrist Extensor  
Wrist Flexor  
Triceps Stretch  
Extend your right arm in front  
of you with your palm up and  
your elbow straight. Point  
your fingertips toward the  
floor by bending at the wrist.  
Using your left hand, pull the  
back of your right hand to-  
ward you gently. Hold for 20  
seconds; repeat three to five  
times with each arm.  
Extend your right arm in front  
of you, palm down, elbow  
straight. Point your fingertips  
toward the floor by bending  
at the wrist. Using your left  
hand, pull your right palm to-  
ward you gently. Hold for 20  
seconds; repeat three to five  
times with each arm.  
Place your right hand behind  
your head, palm facing your  
head. With your left hand,  
grasp your right elbow and  
pull downward until you feel  
a stretch in the back of your  
right arm. Hold for 20 sec-  
onds; repeat three to five  
times with each arm.  
One-Arm Pectoralis Stretch  
Stand against an immobile  
structure like a wall or a tree.  
While facing the wall, raise  
your right hand out to your  
side at chest height, palm  
against the wall. Turn your  
body toward the left, away  
from the wall and your ex-  
tended arm, until you feel a  
stretch. Hold for 20 seconds;  
repeat three to five times with  
each arm.  
Piriformis Stretch  
Groin (Adductors) Stretch  
Sitting with your back  
straight, bring the soles of  
your feet together. Let your  
knees lower toward the floor.  
Hold for 30-60 seconds or  
until muscles feel looser.  
Lie on your back. Bend your  
right knee and lift it halfway  
to your chest. Grasp your  
knee with your left hand and  
pull it toward your left shoul-  
der, keeping both buttocks  
against the floor. Hold for 20  
seconds; repeat three to five  
times with each leg.  
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Warm Up Exercises  
WARNING! Before beginning this or any exercise program, you should consult your physician.  
This is especially important for individuals over the age of 35 or individuals with pre-existing  
health problems.  
Standing Quadriceps Stretch Achilles Stretch  
Calf Stretch  
Steady yourself with one hand. Face the wall with your left  
With the other, grab outside leg foot ahead of your right, toes  
at ankle, keeping body straight straight ahead. Bend both  
Face a solid structure such as  
a wall with your left foot ahead  
of your right, toes straight  
ahead. Bend your left knee,  
press your hips forward, and  
lean into the wall. Keep both  
heels down, your right leg  
straight, and you left knee  
over your ankle. Hold for 20  
seconds; repeat three to five  
times with each leg.  
from knee to hip. Gently pull  
foot up and towards the but-  
tocks until you feel a stretch  
along the front of the thigh.  
knees, press your hips forward,  
and lean into the wall. Keep  
both heels down and both  
knees in line with your feet.  
Thigh should be pulled straight Hold for 20 seconds; repeat  
back and not drift to outside. three to five times with each  
Hold 20-30 seconds. For varia- leg.  
tion, grab opposite ankle (i.e.,  
grab right ankle with left hand).  
Do two to three repetitions per  
leg.  
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Moving Instructions  
CAUTION! TO REDUCE THE POSSIBILITY OF INJURY WHILE LIFTING, BEND YOUR LEGS AND  
KEEP YOUR BACK STRAIGHT. AS YOU LEAN THE UNIT, LIFT USING YOUR LEGS, NOT YOUR  
BACK.  
First, kneel down and grasp the rear support tube with both hands as shown in Figure 1. Next,  
with a firm grasp on rear support tube, stand up bringing the rear of the bike up in the air and  
tilt the unit until it rolls freely on the transport wheels. Using extreme caution, move the unit to  
the desired location as shown in Figure 2. Do not attempt to move the unit over an uneven or  
rough surface.  
Note: The unit you purchased may not be identical to the one pictured.  
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Parts List  
350U PARTS LIST REV. A  
Ref#  
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Part #  
Description  
Qty Ref#  
Part #  
Description  
Qty  
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302-01636 CARRIAGE BOLT M8*1.25*70MM, HT660U  
323-00615 FRONT STABILIZER, 660R  
4
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13  
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2
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1
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34a 306-01011 PEDAL STRAP, RIGHT, 660R  
35 306-01010 LEFT PEDAL, 660R  
35a 306-01012 PEDAL STRAP, LEFT, 660R  
36 330-00104 CRANK, 660R  
37 313-00455 WIRE, EXTENSION HT660U  
38 313-00447 SENSOR WIRE, 660R  
39 323-00629 CONSOLE TUBE, 350U  
40 307-00749 CONSOLE, 350U  
41 323-00620 HANDLEBAR, HT660U  
42 302-00399 ADJUSTMENT CHANNEL ALL MACRO BIKES  
43 302-00443 M5 X10MM SCREW 220E/240E/240R/240U/640R/  
44 307-00740 DC POWER CORD, 660R  
45 302-01195 EYEBOLT 6 X 40MM  
2a 323-00624 REAR STABILIZER, HT660U  
4
5
6
7
8
9
302-00449 M8X19MM WASHER BLACK U/R/E 220/240/250  
302-01612 CAP NUT, 8MM, 660R  
306-01009 TRANSPORTATION WHEEL, 660R  
306-00641 FOOT CAP, HT640R  
323-00622 SEAT POST, HT660U  
305-01605 COLLAR, CONSOLE TUBE HT660U  
10 306-00492 BUSHING FOR SEAT POST, HT640U  
11 328-00090 SEAT PAD, HT660U  
12 305-01612 BOTTOM, RIGHT COVER, HT350U  
13 305-01613 BOTTOM, LEFT COVER, HT350U  
14 302-00471 M4 X 12MM SHEET METAL SCREW TRI-6.0R,640  
15 302-01192 TP M4 X 16 MM SCREW  
46 302-01618 SPRING, 660R  
47 304-00029 BELT, POLY V BELT, 420R/HT840R.1  
48 302-00402 M10X19x2.0 MM WASHER,220E/240E/240R/240U  
49 302-00468 M10 X 1MM CAP NUT TRI-6.0R/640R  
50 311-00108 PULLEY,660R  
16 302-00417 TP M5 X50MM SCREW  
17 305-01601 COVER, CONNECTING RIGHT HT660U  
18 305-01602 COVER, CONNECTING LEFT HT660U  
19 302-00377 M8X60MM SCREW  
20 302-01606 HEX HEAD SCREW, M8*57MM, 660R  
21 302-01211 M8 LOCKNUT (THIN), HT640U  
22 302-01244 WASHER, M8X19MM (SILVER)  
23 302-01617 HEX HEAD SCREW (SILVER), M6*12MM,660R  
24 302-00411 M8 X15 HEX HEAD SCREW  
25 302-00417 TP M5 X10MM SCREW  
26 302-01214 LOCKING KNOB (22MM)  
27 302-01610 SPACER, 8*12.5*14.9L, 660R  
28 302-00368 6MM HEX NUT MACRO  
51 302-00368 6MM HEX NUT MACRO  
52 310-00173 MAGNET, HT640U/HT640R  
53 311-00068 MAG BRAKE TRI-6.0R/640R/640U  
54 319-00402 BELT TENSION BRACKET, 660R  
55 302-01198 HEX HEAD SCREW, M8 X 20MM  
56 302-00375 M8X38MM SCREW  
57 305-01600 TOP COVER, HT660U  
58 311-00107 IDLE PULLEY, 660R  
59 331-00088 BEARING CUP, HT640R  
60 331-00006 BEARING CM535/550/560/750/DCV6.0RU/R/640  
61 331-00022 SLOTTED BEARING NUT  
62 331-00015 NOTCHED BEARING NUT CM535/550/560/750 DC  
63 302-01613 WASHER 38*24*1.5T, 660R  
63a 302-01614 WASHER 35*22*2.0T, 660R  
64 302-01219 CRANK NUT, HT640U  
29 313-00455 HAND PULSE SENSOR WITH WIRE  
30 302-00467 TP M3 X8MM SCREW 220R/240R/640R/520e/250  
31 302-00455 M8 NYLON NUT (THICK) 220R/240R/640R/250R  
32 306-01016 HANDLEBAR SLEEVE, 660R  
33 306-00569 1" BALL PLUG TRI-6.0R/HT640R/HT640U  
34 306-01013 PEDAL RIGHT, 660R  
65 313-00449 GEAR BOX WITH WIRE, 660R  
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Exploded View  
a
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Warranty Information  
Residential and Personal Use Limited Warranty  
PLEASE READ THESE WARRANTY TERMS AND CONDITIONS FULLY AND CAREFULLY BEFORE USING YOUR IRONMAN FITNESS  
EQUIPMENT. BY USING THE EQUIPMENT, YOU ARE CONSENTING TO BE BOUND BY THE FOLLOWING TERMS AND CONDITIONS.  
Frame: Lifetime  
Limited Warranty  
Electronics and *Parts: 1 yr  
Missing/Cosmetic Parts: 30 Days  
Replacements and Returns  
If after a reasonable number of attempts, a defect has not been repaired (or  
This Limited Warranty applies in the United States and Canada to  
Products manufactured or distributed by Ironman Fitness Products,  
L.P. under the Ironman Fitness (“Ironman”) brand name (as used  
herein, the “Product” or “Products”). The warranty period to the  
original purchaser is listed above, and commences on the date of  
original purchase of the product, unless otherwise authorized by  
Ironman. Ironman warrants that the Product purchased from  
Ironman or from an authorized Ironman Fitness reseller “dealer” (for  
residential or personal use only, unless otherwise authorized by  
Ironman in writing), is free from defects in Materials and  
the Product is deemed non-repairable by Ironman technical service and  
support staff), Ironman, based on a case by case review, may opt to replace  
the Product, or recommend an alternate resolution, such as a warranty  
buy-out (Product cost, subject to deduction of a reasonable charge for usage)  
or a credit. Ironman, as a manufacturer, reserves the right to replace the  
Product with a Factory-Reconditioned Product that meets or exceed  
standards comparable to those of the replaced Product.  
Workmanship relevant to the functionality of the Product at initial  
startup, under normal use, and during the applicable warranty period,  
unless otherwise determined by Ironman.  
The warranty covering the replacement Product shall expire on the  
date the original warranty for the replaced Product would have expired,  
unless otherwise determined by Ironman.  
This warranty excludes expendable parts if primary cause for  
warranty claim is wear. Expendable parts pertain to components on  
the Product that are prone to normal wear and tear. These items  
vary by Product, and can include (but not limited to) hand grips, skid  
pads, pedals, pedal straps, poly-v belts, console overlays, toggle  
switch/button overlays, (luster free or dull) ekg plates, decals, and  
any other items that are not essential to the operation of the Product,  
unless otherwise determined by Ironman.  
Conditions and Restrictions  
This warranty DOES NOT (A) cover shipping and handling charges,  
export taxes, custom duties and taxes, or any other charges associated  
with transportation of the parts or Product, beyond the initial courtesy  
period of 60 days from original date of purchase of the Product; (B)  
extend to Products not purchased from Ironman or from an authorized  
Ironman reseller; (C) extend to Products purchased from online auction  
sites; (D) cover any extended, additional, or third party warranties if  
not offered exclusively by Ironman in writing; (E) cover Products  
installed at fee based facilities/commercial environments (gyms, homes  
used as wellness centers, etc.); (F) cover Products installed in light  
institutional environments (non fee-based facilities include for example,  
and not be way of limitation, fire houses, police departments, rehab  
centers, hospitals, clinics, apartment complexes, club houses, etc.); (G)  
cover service calls to correct installation, perform maintenance, or  
instruct owners on how to use the equipment; or (H) cover a Product  
on which the serial number has been purposefully or accidentally  
defaced or removed and there is no proof of purchase available (if serial  
number is applicable), unless authorized by Ironman in writing or  
otherwise stated on this warranty.  
This warranty extends only to you, the original purchaser. It is not  
transferable to anyone who subsequently purchases (or receives as a  
gift) the Product from you. Your sales receipt, showing the  
date/place of purchase and serial number (if applicable) of the  
Product, is your proof of purchase, and may be required by Ironman  
any time a warranty parts (or service) claim is made or if no  
warranty record exists for the product.  
Exclusive Remedies  
During the warranty period listed above, Ironman will repair a  
Product by correcting any minor issues (either by phone or online  
support) that might be causing the Product failure. Should a  
technical service and support representative be unable to correct  
the issue, Ironman may replace the parts (with new parts or at the  
option of Ironman, with serviceable used parts, that are equivalent  
to new parts in performance) that become defective, malfunction, or  
otherwise fail to conform to this Limited Warranty under normal use.  
This Limited Warranty becomes void for Products that have been  
damaged or rendered defective as a result of (a) accident, misuse, or  
abuse (including but not limited to exceeding the Ironman listed,  
maximum weight limit); (b) use of parts not manufactured or sold by  
Ironman; (c) modification of the Product; (d) normal wear and tear; (e)  
operation on incorrect power supplies; (f) ***failure to perform (or  
performing improper) maintenance; (g) service by anyone other than  
Ironman, or an authorized Ironman warranty service provider; (h)  
floods, fires, earthquakes, lightning strikes, power surges, and other  
unavoidable acts of nature; (j) residential mis-wires; or (k) incorrect  
setup, installation, or assembly. Should any Product (submitted for  
warranty parts replacement) be found ineligible under the terms  
outlined on this warranty, an estimate for parts purchase (if available)  
can be furnished at your request.  
Replacement parts shall be warranted for 30 days from the shipment  
reception date or through the end of the ‘replaced’ part warranty  
period, whichever is longer. Any replacement parts, required past  
the warranty period listed above, shall be subject to purchase at  
retail price, plus any added shipping and handling charges associated  
to the delivery of the part. Note that replacement parts may be  
available only through the lifetime (as defined) of the Product. In  
conforming to this warranty, Ironman (as the manufacturer)  
reserves the right to change manufacturers or vendors of any part to  
cover the existing warranty.  
*Parts is herein defined exclusively, for all intents and purposes, and  
pertaining to this Limited Manufacturer Warranty, as components or  
Materials essential to the functionality of the Product.  
Ironman may also provide service (if deemed necessary and if  
applicable) at no charge to you during (and not to exceed) the  
service warranty period listed above, in an attempt to repair the  
Product. Should the Product require service at your request or out of  
the limited warranty period, Ironman can furnish contact information  
for local (to your area) Ironman authorized service providers.  
Service quotes, costs, and scheduling will be strictly dependent on  
service provider rates and mutual (consumer/provider) service  
agreements. Ironman is not responsible for any service repair costs  
accrued through the use of authorized Ironman service providers at  
your request or out of the limited warranty period (without written  
consent from Ironman), beyond the limitations outlined on this  
warranty.  
**Lifetime of a Product, is herein defined exclusively, for all intents and  
purposes, and pertaining to this Limited Manufacturer Warranty, as the time  
period 7 years beyond the end of production cycle of a Product in question.  
Disclaimer and Release  
EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, IRONMAN MAKES  
NO OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY  
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A  
PARTICULAR PURPOSE. IRONMAN EXPRESSLY DISCLAIMS ALL WARRANTIES  
NOT STATED IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTIES THAT  
MAY BE IMPOSED BY LAW ARE LIMITED TO THE TERMS OF THIS LIMITED  
WARRANTY. NEITHER IRONMAN NOR ANY OF ITS AFFILIATES SHALL BE  
RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. SOME  
STATES DO NOT ALLOW LIMITATIONS ON IMPLIED WARRANTIES OR THE  
EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES,  
SO THE ABOVE LIMITATIONS OR EXCLUSIONS MAY NOT APPLY TO YOU.  
THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU  
MAY ALSO HAVE OTHER RIGHTS THAT MAY VARY FROM STATE TO STATE.  
THIS IS THE ONLY EXPRESS WARRANTY APPLICABLE TO  
IRONMAN-BRANDED PRODUCTS. IRONMAN NEITHER ASSUMES NOR  
AUTHORIZES ANYONE TO ASSUME FOR IT ANY OTHER EXPRESS WARRANTY.  
24  
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Notes  
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Notes  
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Notes  
27  
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Customer Service  
1.800.750.IRON  
1.800.750.4766  
Ironman Fitness  
4009 Distribution Drive  
Suite 250  
Garland, TX 75041  
IRONMAN, IRONMAN TRIATHLON and M-DOT are registered trademarks of the World Triathlon Corporation. This product is licensed by the Ironman Triathlon.  
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