Owner’s Operator and Maintenance Manual
Nutron® Series
R32™, R32LX
DEALER: This manual MUST be given to
the user of the wheelchair.
USER: BEFORE using this wheelchair, read
this manual and save for future reference.
For more information regarding Invacare
products, parts, and services, please visit
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TABLE OF CONTENTS
TABLE OF CONTENTS
Repair or Service Information...............................................................................................................11
Tire Pressure.............................................................................................................................................12
Electrical Accessories..............................................................................................................................12
Grounding Instructions...........................................................................................................................13
Weight Training........................................................................................................................................14
Escalators...............................................................................................................................................20
Transferring To and From Other Seats..............................................................................................20
Reaching, Leaning and Bending - Forward..........................................................................................21
Reaching and Bending - Backward........................................................................................................22
Inspect/Adjust Initially.........................................................................................................................23
Troubleshooting Guide...........................................................................................................................25
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TABLE OF CONTENTS
TABLE OF CONTENTS
Turning the Power On/Off................................................................................................................27
Using the Joystick to Drive the Chair.............................................................................................28
Using the Horn.....................................................................................................................................28
On/Off Toggle Switch.........................................................................................................................29
Speed Control Knob...........................................................................................................................29
Information Gauge Display................................................................................................................29
Adjusting the Footrest Height...............................................................................................................32
Model 93M, 904A, PAL4A, and PAS4A Footrests .......................................................................33
Replacing Heel Loops..............................................................................................................................33
Raising/Lowering Elevating Legrests and/or Adjusting Calfpads....................................................34
(Fixed Height Arms Only)......................................................................................................................38
Armrest Pad..........................................................................................................................................38
Removing/Installing Armrest..................................................................................................................39
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TABLE OF CONTENTS
TABLE OF CONTENTS
Replacing Seat Upholstery......................................................................................................................41
Replacing Back Upholstery.....................................................................................................................41
Warnings for Handling and Replacing Batteries................................................................................47
Installing/Removing the Battery Boxes................................................................................................49
Installing/Removing the Battery Tray...................................................................................................50
Installing/Removing the Batteries Into/From the Battery Boxes...................................................51
Battery Clamp Method.......................................................................................................................56
Replacing the Battery Box Retaining Strap.........................................................................................59
Cleaning Battery Terminals....................................................................................................................60
Charging Batteries....................................................................................................................................61
When To Charge Batteries...............................................................................................................61
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REGISTER YOUR PRODUCT
REGISTER YOUR PRODUCT
The benefits of registering:
1. Safeguard your investment.
2. Ensure long term maintenance and servicing of your purchase.
3. Receive updates with product information, maintenance tips, and industry news.
4. Invacare can contact you or your provider, if servicing is needed on your product.
5. It will enable Invacare to improve product designs based on your input and needs.
- or -
Complete and mail the form on the next page
Any registration information you submit will be used by Invacare Corporation only, and
protected as required by applicable laws and regulations.
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PRODUCT REGISTRATION FORM
Complete and mail this form
Name_______________________________________________________________
Address _____________________________________________________________
City ___________________State/Province __________
Zip/Postal Code ________
Fold
here
Email ___________________________________Phone No. _________________
Invacare Model No. ______________________Serial No. __________________
Purchased From _________________________Date of Purchase:___________
1. Method of purchase: (check all that apply)
❏ Medicare
2. This product was purchased for use by: (check one)
❏ Self ❏ Parent ❏ Spouse ❏ Other
3. Product was purchased for use at:
❏ Home ❏ Facility ❏ Other
4. I purchased an Invacare product because:
❏ Price ❏ Features (list features) _________________________________________
❏ Insurance
❏ Medicaid ❏ Other
__________________________
5. Who referred you to Invacare products? (check all that apply)
❏ Doctor ❏ Therapist ❏ Friend ❏ Relative ❏ Dealer/Provider ❏ Other_________
❏ Advertisement (circle one): TV, Radio, Magazine, Newspaper
❏ No Referral_____
6. What additional features, if any, would you like to see on this product?
__________________________________________________________________________
Fold
here
7. Would you like information sent to you about Invacare products that may be available for a
particular medical condition? ❏ Yes ❏ No
If yes, please list any condition(s) here and we will send you information by email and/or mail about
any available Invacare products that may help treat, care for or manage such condition(s):
__________________________________________________________________________
8. Would you like to receive updated information via email or regular mail about the Invacare
home medical products sold by Invacare's dealers? ❏ Yes ❏ No
9. What would you like to see on the Invacare website?
__________________________________________________________________________
10. Would you like to be part of future online surveys for Invacare products? ❏ Yes ❏ No
11. User's Year of birth: ______________________________________________________
If at any time you wish not to receive future mailings from us, please contact us at Invacare Corporation,
CRM Department, 39400 Taylor Parkway, Elyria, OH 44035, or fax to 877-619-7996 and we will remove
you from our mailing list.
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SPECIAL NOTES
SPECIAL NOTES
WARNING/CAUTION notices as used in this manual apply to hazards or unsafe
practices which could result in personal injury or property damage.
NOTICE
THE INFORMATION CONTAINED IN THIS DOCUMENT IS SUBJECT TO
CHANGE WITHOUT NOTICE.
WHEELCHAIR USER
As a manufacturer of wheelchairs, Invacare endeavors to supply a wide variety of
wheelchairs to meet many needs of the end user. However, final selection of the
type of wheelchair to be used by an individual rests solely with the user and his/her
healthcare professional capable of making such a selection.
WHEELCHAIR TIE-DOWN RESTRAINTS AND SEAT RESTRAINTS
Wheelchair users should NOT be transported in vehicles of any kind while in
wheelchairs. As of this date, the Department of Transportation has not approved
any tie-down systems for transportation of a user while in a wheelchair, in a moving
vehicle of any type.
It is Invacare’s position that users of wheelchairs should be transferred into appro-
priate seating in vehicles for transportation and use be made of the restraints made
available by the auto industry. Invacare cannot and does not recommend any wheel-
chair transportation systems.
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TYPICAL PRODUCT PARAMETERS
TYPICAL PRODUCT PARAMETERS
NUTRON R32, R32LX
SEAT WIDTH RANGE
SEAT DEPTH RANGE
BACK HEIGHT RANGE STANDARD
SEAT-TO-FLOOR
14, 16, 18 or 20 inches
16, 17 or 18 inches (17 and 18 in. by extension)
16, 17 or 18 inches
17¾ or 19¾ inches
OVERALL WIDTH
21¾ inches to 27¾ inches (With joystick)
OVERALL HEIGHT
LOW SEAT
ADULT
33¼ inches to 37¼ inches
35¼ inches to 39¼ inches
OVERALL LENGTH
36½ inches to 47¼ inches
WEIGHT
W/O BATTERIES AND FRONT RIGGINGS
W/ BATTERIES AND PW93 FRONT RIGGINGS
UI GEL CELL (14-INCH CHAIRS)
22NF GEL CELL (16, 18 OR 20 INCH CHAIRS)
SHIPPING
79 pounds
145 pounds
110 pounds
157 pounds
123 pounds
DRIVE WHEELS/TIRES
(FLAT FREE OR PNEUMATIC)
12½ inches x 2¼ inches
CASTERS W/PRECISION SEALED BEARINGS
8 x 2 inches semi pneumatic (standard)
8 x 1¾ inches semi pneumatic (optional)
6 x 2 inches semi pneumatic (optional)
ANTI-TIPPERS
Rotating, removable (standard)
Swingaway, removable
FOOTREST/LEGREST
ARMRESTS
FIXED HEIGHT
ADJUSTABLE HEIGHT
Desk and full length (standard)
Desk and full length (optional)
UPHOLSTERY
Black nylon
BATTERIES
UI gel cell
BATTERY/SIZE (NOT SUPPLIED)
TWO (2) REQUIRED
22NF gel cell (not available on 14-inch wide wheel-
chairs)
SPEED (M.P.H.)
0 to 4
TURNING RADIUS
*RANGE (VARIABLE)
35 inches
12 - 14 miles with UI batteries
18 - 22 miles with 22NF batteries
**WEIGHT LIMITATION
250 lbs.
*NOTE: Range will vary with battery conditions, surface, terrain and operating weight.
**NOTE: Includes seating system and accessories.
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SECTION 1—GENERAL GUIDELINES
SECTION 1—GENERAL GUIDELINES
Repair or Service Information
Set‐up of the Electronic Control Unit is to be performed ONLY by individuals certified by
Invacare. The final adjustments of the controller may affect other activities of the
wheelchair. Damage to the equipment could occur under these circumstances. If
non‐certified individuals perform any work on these units, the warranty is void.
Operating Information
Performance adjustments should only be made by professionals of the healthcare field or
persons fully conversant with this process and the driverʹs capabilities. Incorrect settings
could cause injury to the driver, bystanders, damage to the chair and to surrounding
property.
After the wheelchair has been set‐up, check to make sure that the wheelchair performs to
the specifications entered during the set‐up procedure. If the wheelchair does not
perform to specifications, turn the wheelchair off immediately and re‐enter set‐up
specifications. Repeat this procedure until the wheelchair performs to specifications.
DO NOT shift your weight or sitting position toward the direction you are reaching as the
wheelchair may tip over.
DO determine and establish your particular safety limits by practicing bending, reaching
and transferring activities in the presence of a qualified healthcare professional BEFORE
attempting active use of the wheelchair.
DO NOT attempt to reach objects if you have to move forward in the seat.
DO NOT attempt to reach objects if you have to pick them up from the floor by reaching
down between your knees.
DO NOT lean over the top of the back upholstery to reach objects from behind as this may
cause the wheelchair to tip over.
DO NOT use an escalator to move a wheelchair between floors. Serious bodily injury may
occur.
Before attempting to transfer in or out of the wheelchair, every precaution should be
taken to reduce the gap distance. Turn both casters parallel to the object you are
transferring onto. Also be certain the power is off and the wheel locks are engaged to
prevent the wheels from moving.
DO NOT engage or disengage the motor release levers until the power is in the off
position.
Invacare strongly recommends proceeding down ramps or slopes at half speed or slower
and to avoid hard braking or sudden stops.
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SECTION 1—GENERAL GUIDELINES
DO NOT attempt to lift the wheelchair by lifting on any removable (detachable) parts.
Lifting by means of any removable (detachable) parts of a wheelchair may result in injury
to the user or damage to the wheelchair.
ALWAYS wear your seat positioning strap.
The seat positioning strap is a positioning belt only. It is not designed for use as a safety
device withstanding high stress loads such as auto or aircraft safety belts. If signs of wear
appear, belt MUST be replaced immediately.
Before performing any maintenance, adjustment or service verify that the ON/OFF switch
on the joystick is in the off position.
Invacare products are specifically designed and manufactured for use in conjunction with
Invacare accessories. Accessories designed by other manufacturers have not been tested
by Invacare and are not recommended for use with Invacare products.
Avoid storage or use near external flame or combustible products.
DO NOT engage or disengage the motor locks/clutches until the power is in the OFF
position.
DO NOT operate on roads, streets or highways.
DO NOT climb, go up or down ramps or traverse slopes greater than 9°.
DO NOT attempt to move up or down an incline with a water, ice or oil film.
DO NOT attempt to drive over curbs or obstacles. Doing so may cause your wheelchair
to turn over and cause bodily harm or damage to the chair.
DO NOT leave the power button in the on position when entering or exiting your
wheelchair.
DO NOT stand on the frame of the wheelchair.
DO NOT use the footplates as a platform. When getting in or out of the wheelchair, make
sure that the footplates are in the upward position or swing footrests towards the outside
of the chair.
Anti‐tippers MUST be used at all times. When outdoors on wet, soft ground or gravel
surfaces, anti‐tippers may not provide the same level of protection against tipover. Extra
caution must be observed when traversing such surfaces.
Tire Pressure
DO NOT use your wheelchair unless it has the proper tire pressure (p.s.i.). DO NOT
overinflate the tires. Failure to follow these suggestions may cause the tire to explode and
cause bodily harm. The recommended tire pressure is listed on the side wall of the tire.
Electrical Accessories
EXTREME care should be exercised when using oxygen in close proximity to electric
circuits. Contact your oxygen supplier for instruction in the use of oxygen.
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SECTION 1—GENERAL GUIDELINES
Grounding Instructions
DO NOT, under any circumstances, cut or remove the round grounding prong from any
plug used with or for Invacare products. Some devices are equipped with three‐prong
(grounding) plugs for protection against possible shock hazards. Where a two‐prong wall
receptacle is encountered, it is the personal responsibility and obligation of the customer
to contact a qualified electrician and have the two‐prong receptacle replaced with a
properly grounded three‐prong wall receptacle in accordance with the National Electrical
Code. If you must use an extension cord, use only a three‐wire extension cord having the
same or higher electrical rating as the device being connected. In addition, Invacare has
placed RED/ORANGE WARNING TAGS on some equipment. DO NOT remove these
tags.
Batteries
The warranty and performance specifications contained in this manual are based on the
deep cycle gel cell batteries. Invacare strongly recommends their use as the power source
for this unit.
Carefully read battery/battery charger information prior to installing, servicing or
operating your wheelchair.
Charging Batteries
NEVER attempt to recharge the batteries by attaching cables directly to the battery
terminals.
DO NOT attempt to recharge the batteries and operate the wheelchair at the same time.
DO NOT operate wheelchair with extension cord attached to the AC cable.
DO NOT attempt to recharge the batteries when the wheelchair has been exposed to any
type of moisture.
DO NOT attempt to recharge the batteries when the wheelchair is outside.
DO NOT sit in the wheelchair while charging the batteries.
READ and CAREFULLY follow the manufacturer’s instructions for each charger
(supplied or purchased). If charging instructions are not supplied, consult a qualified
technician for proper procedures.
After charging batteries, ALWAYS make sure that the battery charger cord is unplugged.
Failure to do so may result in damage to the cord or personal injury to the user or
bystanders.
Use of improper extension cord could result in risk of fire and electric shock.
When using an extension cord, use only a three (3) wire extension cord having at least 16
AWG (American Wire Gauge) wire and the same or higher electrical rating as the device
being connected. Use of improper extension cord could result in risk of fire and electric
shock.
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SECTION 1—GENERAL GUIDELINES
Ensure the pins of the extension cord plug are the same number, size, and shape as those
on the charger.
DO NOT under any circumstances cut or remove the round grounding plug from the
charger AC cable plug or the extension cord plug.
Three (3) prong to two (2) prong adapters should not be used. Use of three (3) prong
adapters can result in improper grounding and present a shock hazard to the user.
Rain Test
Invacare has tested its power wheelchairs in accordance with ISO 7176 Part 9 “Rain Test”.
This provides the end user or his/her attendant sufficient time to remove his/her power
wheelchair from a rain storm and retain wheelchair operation.
DO NOT leave power wheelchair in a rain storm of any kind.
DO NOT use power wheelchair in a shower or leave it in a damp bathroom while taking
a shower.
DO NOT leave power wheelchair in a damp area for any length of time.
Direct exposure to rain or dampness will cause the chair to malfunction electrically and
mechanically; may cause the chair to prematurely rust.
Check to ensure that the battery covers are secured in place, joystick boot is not torn or
cracked where water can enter and that all electrical connections are secure at all times.
DO NOT use the joystick if the boot is torn or cracked. If the joystick boot becomes torn
or cracked, replace immediately.
Weight Training
Invacare DOES NOT recommend the use of its wheelchairs as a weight training
apparatus. Invacare wheelchairs have not been designed or tested as a seat for any kind
of weight training. If occupant uses said wheelchair as a weight training apparatus,
Invacare shall not be liable for bodily injury, and the warranty is void.
Weight Limitation
The Nutron R32 and R32LX have a weight limitation, including the seating system, of 250
lbs. Refer to Percentage of Weight Distribution on page 21.
Invacare recommends that only heavy‐duty wheelchairs be used for individuals
weighing more than 250 lbs. Further, the activity level of the individual wheelchair user
is important. For instance, a 170 lbs active wheelchair user could subject the wheelchair
to more stress than a 250 lbs user. Invacare recommends that very active users consider
using heavy‐duty wheelchairs.
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SECTION 2—EMI INFORMATION
SECTION 2—EMI INFORMATION
ꢀ WARNING
CAUTION: IT IS VERY IMPORTANT THAT YOU READ THIS INFORMATION
REGARDING THE POSSIBLE EFFECTS OF ELECTROMAGNETIC
INTERFERENCE ON YOUR POWERED WHEELCHAIR.
Electromagnetic Interference (EMI) From Radio Wave Sources
Powered wheelchairs and motorized scooters (in this text, both will be referred to
as powered wheelchairs) may be susceptible to electromagnetic interference (EMI),
which is interfering electromagnetic energy (EM) emitted from sources such as
radio stations, TV stations, amateur radio (HAM) transmitters, two way radios, and
cellular phones. The interference (from radio wave sources) can cause the powered
wheelchair to release its brakes, move by itself, or move in unintended directions. It
can also permanently damage the powered wheelchair's control system. The
intensity of the interfering EM energy can be measured in volts per meter (V/m).
Each powered wheelchair can resist EMI up to a certain intensity. This is called its
"immunity level." The higher the immunity level, the greater the protection. At this
time, current technology is capable of achieving at least a 20 V/m immunity level,
which would provide useful protection from the more common sources of radiated
EMI.
There are a number of sources of relatively intense electromagnetic fields in the
everyday environment. Some of these sources are obvious and easy to avoid.
Others are not apparent and exposure is unavoidable. However, we believe that by
following the warnings listed below, your risk to EMI will be minimized.
The sources of radiated EMI can be broadly classified into three types:
1) Hand-held Portable transceivers (transmitters-receivers with the antenna
mounted directly on the transmitting unit. Examples include: citizens band (CB)
radios, "walkie talkie", security, fire and police transceivers, cellular telephones,
and other personal communication devices).
NOTE: Some cellular telephones and similar devices transmit signals while they are ON,
even when not being used.
2) Medium-range mobile transceivers, such as those used in police cars, fire trucks,
ambulances and taxis. These usually have the antenna mounted on the outside of
the vehicle; and
3) Long-range transmitters and transceivers, such as commercial broadcast
transmitters (radio and TV broadcast antenna towers) and amateur (HAM)
radios.
NOTE: Other types of hand-held devices, such as cordless phones, laptop computers,
AM/FM radios, TV sets, CD players, cassette players, and small appliances, such as elec-
tric shavers and hair dryers, so far as we know, are not likely to cause EMI problems to
your powered wheelchair.
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SECTION 2—EMI INFORMATION
ꢀ WARNING
Powered Wheelchair Electromagnetic Interference (EMI)
Because EM energy rapidly becomes more intense as one moves closer to the
transmitting antenna (source), the EM fields from hand-held radio wave sources
(transceivers) are of special concern. It is possible to unintentionally bring high
levels of EM energy very close to the powered wheelchair's control system while
using these devices. This can affect powered wheelchair movement and braking.
Therefore, the warnings listed below are recommended to prevent possible
interference with the control system of the powered wheelchair.
Electromagnetic interference (EMI) from sources such as radio and TV stations,
amateur radio (HAM) transmitters, two-way radios, and cellular phones can affect
powered wheelchairs and motorized scooters.
FOLLOWING THE WARNINGS LISTED BELOW SHOULD REDUCE THE
CHANCE OF UNINTENDED BRAKE RELEASE OR POWERED WHEELCHAIR
MOVEMENT WHICH COULD RESULT IN SERIOUS INJURY.
1) Do not operate hand-held transceivers (transmitters receivers), such as citizens
band (CB) radios, or turn ON personal communication devices, such as cellular
phones, while the powered wheelchair is turned ON;
2) Be aware of nearby transmitters, such as radio or TV stations, and try to avoid
coming close to them;
3) If unintended movement or brake release occurs, turn the powered wheelchair
OFF as soon as it is safe;
4) Be aware that adding accessories or components, or modifying the powered
wheelchair, may make it more susceptible to EMI (NOTE: There is no easy way
to evaluate their effect on the overall immunity of the powered wheelchair); and
5) Report all incidents of unintended movement or brake release to the powered
wheelchair manufacturer, and note whether there is a source of EMI nearby.
Important Information
1) 20 volts per meter (V/m) is a generally achievable and useful immunity level
against EMI (as of May 1994) (the higher the level, the greater the protection);
2) The immunity level of the product is unknown.
Modification of any kind to the electronics of this wheelchair as manufactured by
Invacare may adversely affect the RFI immunity levels.
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SECTION 3—SAFETY/HANDLING OF WHEELCHAIRS
SECTION 3—SAFETY/HANDLING OF
WHEELCHAIRS
Safety/Handling of Wheelchairs
“Safety and Handling” of the wheelchair requires the close attention of the wheelchair
user as well as the assistant. This manual points out the most common procedures and
techniques involved in the safe operation and maintenance of the wheelchair. It is
important to practice and master these safe techniques until you are comfortable in
maneuvering around the frequently encountered architectural barriers.
Use this information only as a “basic” guide. The techniques that are discussed on the
following pages have been used successfully by many.
Individual wheelchair users often develop skills to deal with daily living activities that
may differ from those described in this manual. Invacare recognizes and encourages each
individual to try what works best for him/her in overcoming architectural obstacles that
they may encounter, however, ALL WARNINGS and CAUTIONS given in this manual
MUST be followed. Techniques in this manual are a starting point for the new wheelchair
user and assistant with “safety” as the most important consideration for all.
Stability and Balance
ꢀ WARNING
ALWAYS wear your seat positioning strap.
The seat positioning strap is a positioning belt only. It is not designed for use as a
safety device withstanding high stress loads such as auto or aircraft safety belts. If
signs of wear appear, the belt must be replaced immediately.
To assure stability and proper operation of your wheelchair, you must at all times
maintain proper balance. Your wheelchair has been designed to remain upright and
stable during normal daily activities as long as you do not move beyond the center of
gravity. DO NOT lean forward out of the wheelchair any further than the length of the
armrests.
Coping With Everyday Obstacles
Coping with the irritation of everyday obstacles can be alleviated somewhat by learning
how to manage your wheelchair. Keep in mind your center of gravity to maintain stability
and balance.
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SECTION 3—SAFETY/HANDLING OF WHEELCHAIRS
A Note to Wheelchair Assistants
When assistance to the wheelchair user is required, remember to use good body
mechanics. Keep your back straight and bend your knees whenever tilting wheelchair or
traversing curbs, or other impediments.
ꢀ WARNING
DO NOT attempt to lift the wheelchair by any removable (detachable) parts. Lift-
ing by means of any removable (detachable) parts of a wheelchair may result in
injury to the user or damage to the wheelchair.
Also, be aware of detachable parts such as arms or leg‐rests. These must NEVER be used
for hand‐hold or lifting supports, as they may be inadvertently released, resulting in
possible injury to the user and/or assistant(s).
When learning a new assistance technique, have an experienced assistant help you before
attempting it alone.
Tilting
ꢀ WARNING
DO NOT tilt the wheelchair without assistance.
When tilting the wheelchair, an assistant should grasp the back of the wheelchair on a
non‐removable (non‐detachable) part. Inform the wheelchair occupant before tilting the
wheelchair and remind him/her to lean back. Be sure the occupant’s feet and hands are
clear of all wheels.
Tilting - Curbs
After mastering the techniques of tilting the wheelchair, use this procedure to tackle
curbs, short stairs, etc.
This procedure requires two (2) assistants. The second assistant should be positioned at
the front of the wheelchair lifting upward on a non‐removable (non‐detachable) part of
the wheelchair frame when lifting the wheelchair and stabilizing the wheelchair when the
wheelchair is being lowered to the ground.
The first assistant should turn the anti‐tippers so the wheels are pointing up, apply a
continuous downward motion until the balance point is achieved and the front casters
clear the curb. At this point, the assistants will feel a difference in the weight distribution.
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SECTION 3—SAFETY/HANDLING OF WHEELCHAIRS
ꢀ WARNING
DO NOT let the wheelchair drop the last few inches to the ground. This could result
in injury to the occupant.
Anti-tippers MUST BE used at all times. When outdoors on wet, soft ground or
gravel surfaces, anti-tippers may not provide the same level of protection against
tipover. Extra caution must be observed when traversing such surfaces.
Roll the wheelchair forward and SLOWLY lower the wheelchair in one continuous
movement. Push the wheelchair forward until the rear wheels roll up and over the curb.
ꢀ WARNING
Make sure anti-tipper wheels are pointing down toward the ground/floor before
using the wheelchair.
Turn the anti‐tipper wheels down toward the ground/floor.
Stairways
ꢀ WARNING
DO NOT attempt to move an occupied power wheelchair between floors using a
stairway. Use an elevator to move an occupied power wheelchair between floors. If
moving a power wheelchair between floors by means of a stairway, the occupant
MUST be removed and transported independently of the power wheelchair.
Extreme caution is advised when it is necessary to move an unoccupied power
wheelchair up or down the stairs. Invacare recommends using two (2) assistants and
making thorough preparations. Make sure to use only secure, non-detachable parts
for hand-hold supports.
DO NOT attempt to lift the wheelchair by any removable (detachable) parts.
Lifting by means of any removable (detachable) parts of a wheelchair may result in
injury to the user or damage to the wheelchair.
The weight of the wheelchair without the user and batteries is between 80 and 127
lbs. Use proper lifting techniques (lift with your legs) to avoid injury.
1. Remove the occupant from the wheelchair.
4. Bend your knees and keep your back straight.
5. Using non‐removable (non‐detachable) parts of the wheelchair, lift the wheelchair off
of the ground and transfer the wheelchair up or down the stairs.
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SECTION 3—SAFETY/HANDLING OF WHEELCHAIRS
6. The wheelchair should not be lowered until the last stair has been negotiated and the
wheelchair has been carried away from the stairway.
Escalators
ꢀ WARNING
DO NOT use an escalator to move a wheelchair between floors. Serious bodily
injury may occur.
Transferring To and From Other Seats
ꢀ WARNING
ALWAYS turn the wheelchair power OFF and engage the clutches to prevent the
wheels from moving before attempting to transfer in or out of the wheelchair. Also
make sure every precaution is taken to reduce the gap distance by turning both
casters parallel to the object you are transferring onto.
ꢁ CAUTION
When transferring, position yourself as far back as possible in the seat. This will pre-
vent broken screws, damaged upholstery and the possibility of the wheelchair tip-
ping forward.
NOTE: For this procedure, refer to FIGURE 3.1.
NOTE: This activity may be performed
independently provided you have adequate
mobility and upper body strength.
MINIMUM GAP DISTANCE
1. Position the wheelchair as close as
possible along side the seat to which
you are transferring, with the casters
pointing parallel to it.
2. Engage clutches. Refer to
3. Shift body weight into seat with
transfer.
During independent transfer, little or no seat platform will be beneath you. Use a transfer
board if at all possible.
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SECTION 3—SAFETY/HANDLING OF WHEELCHAIRS
Percentage of Weight Distribution
ꢀ WARNING
DO NOT attempt to reach objects if you have to move forward in the seat or pick
them up from the floor by reaching down between your knees.
Proper positioning is essential for your safety. When reaching, leaning, bending or
bending forward, it is important to use the casters as a tool to maintain stability and
balance.
Many activities require the wheelchair user to reach, bend and transfer in and out of
the wheelchair. These movements will cause a change to the normal balance, cen-
ter of gravity, and weight distribution of the wheelchair. To determine and establish
your particular safety limits, practice bending, reaching and transferring activities in
several combinations in the presence of a qualified healthcare professional before
attempting active use of the wheelchair.
Reaching, Leaning andBending - Forward
NOTE: For this procedure, refer to FIGURE 3.2.
1. Position the front casters as far forward
as possible.
2. Engage clutches and, if applicable,
wheel locks*.
ꢀ WARNING
DO NOT attempt to reach objects if
you have to move forward in the seat or
pick them up from the floor by reaching
down between your knees.
*Wheel locks are an option. You may
order the wheelchair with or without
wheel locks. Transfer to and from the
wheelchair in the presence of a qualified
healthcare professional to determine
individual safety limits. Invacare
strongly recommends ordering the
wheel locks as an additional safeguard
for the wheelchair user.
21
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SECTION 3—SAFETY/HANDLING OF WHEELCHAIRS
Reaching and Bending - Backward
ꢀ WARNING
DO NOT lean over the top of the back upholstery. This will change your center of
gravity and may cause you to tip over.
NOTE: For this procedure, refer to FIGURE 3.3.
1. Position wheelchair as close as possible to the desired object.
2. Point the front casters as far forward as possible to create the longest possible
wheelbase.
3. Reach back only as far as your arm will extend without changing your sitting position.
22
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SECTION 4—SAFETY INSPECTION/TROUBLESHOOTING
SECTION 4—SAFETY
INSPECTION/TROUBLESHOOTING
NOTE: Every six (6) months or as necessary take your wheelchair to a qualified technician for a
thorough inspection and servicing. Regular cleaning will reveal loose or worn parts and enhance
the smooth operation of your wheelchair. To operate properly and safely, your wheelchair must be
cared for just like any other vehicle. Routine maintenance will extend the life and efficiency of your
wheelchair.
Safety Inspection Checklists
Initial adjustments should be made to suit your personal body structure needs and
preference. Thereafter follow these maintenance procedures:
Inspect/Adjust Initially
❑ Ensure wheelchair rolls straight (no excessive drag or pull to one side).
❑ Ensure arms are secure but easy to release and adjustment levers engage properly.
❑ Ensure adjustable height arms operate and lock securely.
❑ Ensure arm pivot points are free of wear and looseness.
❑ Inspect seat and back upholstery for rips or sagging.
❑ Ensure armrest pads sit flush against arm tubes.
❑ Ensure seat release latch is functional. Replace if necessary.
❑ Ensure wheel mounting bolts are secure on drive wheels.
❑ Ensure no excessive side movement or binding when drive wheels are lifted and spun
when disengaged (freewheeling).
❑ Ensure wheel/fork assembly has proper tension when caster is spun. Caster should
come to a gradual stop.
ꢁ CAUTION
As with any vehicle, wheels and tires should be checked periodically for cracks and
wear and should be replaced as necessary.
❑ Loosen/tighten caster locknut if wheel wobbles noticeably or binds to a stop.
❑ Ensure all caster/wheel/fork/headtube fasteners are secure.
❑ Inspect tires for flat spots and wear.
❑ Clean upholstery and armrests.
Inspect/Adjust Weekly
❑ Inspect tires for flat spots and wear.
23
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SECTION 4—SAFETY INSPECTION/TROUBLESHOOTING
Inspect/Adjust Monthly
❑ Ensure no excessive side movement or binding when drive wheels are lifted and spun
when disengaged (free‐wheeling).
❑ Ensure wheel/fork assembly has proper tension when caster is spun. Caster should
come to a gradual stop.
ꢁ CAUTION
As with any vehicle, wheels and tires should be checked periodically for cracks and
wear and should be replaced as necessary.
❑ Loosen/tighten caster locknut if wheel wobbles noticeably or binds to a stop.
❑ Ensure all caster/wheel/fork/headtube fasteners are secure.
❑ Inspect for any loose hardware on the wheelchair.
❑ Inspect seat positioning strap for any signs of wear. Ensure buckle latches. Verify
hardware that attaches strap to frame is secure and undamaged. Replace if necessary.
Inspect/Adjust Periodically
❑ Ensure wheelchair rolls straight (no excessive drag or pull to one side).
❑ Ensure arms are secure but easy to release and adjustment levers engage properly.
❑ Ensure adjustable height arms operate and lock securely.
❑ Ensure armrest pads sit flush against arm tubes.
❑ Ensure seat release latch is not worn. Replace if necessary.
❑ Clean upholstery and armrests.
❑ Inspect the seat positioning strap for wear. Replace if worn or damaged.
❑ Inspect charger AC power cord for damage. Replace if necessary.
24
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SECTION 4—SAFETY INSPECTION/TROUBLESHOOTING
Troubleshooting Guide
SYMPTOM
PROBABLE CAUSE
SOLUTIONS
Batteries draw excessive
current when charging.
Battery failure.
Have batteries checked for shorted cell.
Replace if necessary.
Electrical malfunction.
Battery failure.
Contact Dealer/Invacare for service.
Battery indicator flashes
the charge level is low -
immediately after
recharge.
Check batteries for shorted cell. Replace if
necessary.
Malfunctioning battery charger.
Contact Dealer/Invacare for service.
Electrical malfunction
Batteries not charged.
Contact Dealer/Invacare for service.
Have charger checked.
Battery indicator flashes
the charge level is low -
too soon after being
recharged.
Weak batteries.
Replace batteries if necessary. Contact
Dealer/Invacare for service.
Motor “chatters” or runs
irregular.
Electrical malfunction.
Contact Dealer/Invacare for service.
Joystick erratic or does
not respond as desired.
Damaged motor coupling.
Electrical malfunction.
Contact Dealer/Invacare for service.
Contact Dealer/Invacare for service.
Controller programmed improperly. Reprogram controller (Refer to MK5™
EX™or MK5 NX™electronics owner’s
manual supplied with wheelchair).
Wheelchair does not
respond to commands.
Poor battery terminal connection.
Have terminals cleaned.
Power indicator off - even Electrical malfunction.
after recharging.
Contact Dealer/Invacare for service.
25
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SECTION 4—SAFETY INSPECTION/TROUBLESHOOTING
Checking Battery Charge Level
The following “Do’s” and “Don’ts” are provided for your convenience and safety.
DON’T
DO
Don’t perform any installation or maintenance
without first reading this manual.
Read and understand this manual and any service informa-
tion that accompanies a battery and charger before operat-
ing the wheelchair.
Don’t perform installation or maintenance of bat- Move the wheelchair to a work area before cleaning termi-
teries in an area that could be damaged by bat-
tery spills.
nals, or opening battery box.
Don’t make it a habit to discharge batteries to
the lowest level.
Recharge as frequently as possible to maintain a high charge
level and extend battery life.
Don’t use randomly chosen batteries or chargers. Follow recommendations in this manual when selecting a
battery or charger.
Don’t put new batteries into service before
charging.
Fully charge a new battery before using.
Don’t tip or tilt batteries.
Use a carrying strap to remove, move or install a battery.
Don’t tap on clamps and terminals with tools.
Push battery clamps on the terminals. Spread clamps wider if
necessary.
Don’t mismatch your battery and chargers.
Use ONLY a GEL charger for a GEL battery.
26
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SECTION 5—WHEELCHAIR OPERATION
SECTION 5—WHEELCHAIR
OPERATION
ꢀ WARNING
After ANY adjustments, repair or service and BEFORE use, make sure that all
attaching hardware is tightened securely - otherwise injury or damage may result.
Set-up/programming of the Electronic Control Unit is to be performed ONLY by a
qualified technician. The fine tuning adjustments of the controller may affect other
activities of the wheelchair. Damage to the equipment could occur under these cir-
cumstances. IF UNQUALIFIED INDIVIDUALS PERFORM ANY WORK ON
THESE UNITS, THE WARRANTY IS VOID.
Operating the Wheelchair
Turning the Power On/Off
NOTE: For this procedure, refer to FIGURE 5.1.
1. Turn the power on by moving the on/off switch up or down. The switch automatically
retracts back to center position.
NOTE: After turning power on, all indicators
will light briefly, and the display gauge will
indicate one of the following:
Information
Gauge
A. The Current Battery Charge ‐
INVACARE
Information gauge shows all LEDʹs lit
or partial LEDʹs lit.
B. Out Of Neutral at Power Up ‐
Information Gauge shows all LEDʹs
flashing slowly. This occurs when the
power is turned on when the joystick is
out of neutral. This feature prevents
sudden and unexpected movements of
the power chair.
2. Turning the power off can be achieved
by moving the on/off switch up or
down. The switch automatically
retracts back to center position.
On/Off
Toggle
Switch
27
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SECTION 5—WHEELCHAIR OPERATION
Using the Joystick to Drive the Chair
NOTE: For this procedure, refer to FIGURE 5.2.
The joystick is located at the front of the joystick housing and provides smooth control of
speed and direction. It is equipped with 360 degrees of mobility for ease of operation. The
joystick is spring‐loaded, and automatically returns to the upright (neutral) position
when released. Pushing the joystick in a given direction causes the chair to move in that
direction.
The joystick has proportional drive control, meaning that the further the joystick is
pushed from the upright (neutral) position, the faster the wheelchair moves. The
maximum speed, however, is limited by the setting of the speed control knob.
To slow the wheelchair to a stop, simply release the joystick. The wheelchair has
automatic speed and direction compensation to minimize corrections.
When first learning to drive, select a SLOW speed and try to drive the wheelchair AS
SLOWLY as possible by pushing the joystick slightly forward. This exercise will help you
learn to utilize the full potential of the proportional control and allow you to start and
stop smoothly.
To drive the wheelchair, perform the following:
1. Adjust speed control knob to the appropriate setting.
3. Move the joystick in the following manner:
MOVEMENT
ACTION
FORWARD
Push forward on the joystick.
Pull back on the joystick.
Move the joystick RIGHT.
Move the joystick LEFT.
REVERSE
Turn RIGHT
Turn LEFT
STOP
Release the joystick and the wheelchair will quickly slow down.
Using the Horn
NOTE: For this procedure, refer to FIGURE 5.2.
1. Press the horn button located above the
information gauge on the joystick
housing.
To Move Left
Joystick
To Move
Forward
Horn
To Move
Backward
To Move
Right
Speed
Control
Knob
On/Off
Switch
28
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SECTION 5—WHEELCHAIR OPERATION
SPJ™ Joystick Switches and Indicators
NOTE: For the following information, refer to FIGURE 5.3.
Multi-Function Charger Port
Located at the front of the joystick housing. This provides easy access for charging the
wheelchair batteries. This port also serves as the Remote Programmer Communication
connection.
On/Off Toggle Switch
Charger/Programming
This toggle switch is located at the back of
Input
Joystick
Speed Control
the joystick housing.
Speed Control Knob
Knob
The speed control knob is located on the
back of the joystick housing. This rotary
switch is used for controlling the speed
and acceleration of the wheelchair.
To Controller
On/Off
Toggle
Switch
1. Turn the knob clockwise to increase the
speed of the wheelchair.
2. Turn the knob counterclockwise to
decrease the speed of the wheelchair.
Joystick
The joystick has proportional drive control, meaning that further the wheelchair is
pushed from the upright (neutral) position, the faster it moves. Your top speed, however,
is limited by the setting of the speed‐control knob and programmed settings.
To slow the wheelchair to a stop, simply release the joystick. The wheelchair has
automatic speed and direction compensation to minimize corrections.
Information Gauge Display
Located on the front of the joystick housing, it provides the following information to the
user on the status of the wheelchair:
• Power is On.
• True state‐of‐battery‐charge, including notification of when the battery requires
charging:
A. GREEN LED is lit, indicating well charged batteries.
B. Only AMBER LEDs are lit, indicating batteries are moderately charged. Recharge
batteries before taking a long trip.
C. Only RED LED is lit, indicating batteries are running out of charge. Recharge
batteries as soon as possible.
29
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SECTION 5—WHEELCHAIR OPERATION
The Information Gauge display also serves as a system diagnostic device when a fault is
detected by the control module. A specific number of flashes of the LEDs indicates the
type of fault detected. Refer to the following table of the diagnostic indications of the
wheelchair status.
DISPLAY
DESCRIPTION
DEFINITION
COMMENTS
All three (3) LEDs are off.
Power is Off.
INVACARE
All three (3) LEDs are on.
Power is On.
Fewer than three (3)
LEDs on implies reduced
battery charge.
INVACARE
RED LED is flashing.
Battery charge is low.
The batteries should be
charged as soon as possi-
ble.
INVACARE
Left to Right “chase” alter- Joystick is in program-
The steady LEDs indicate
nating with steady display.
ming, inhibit and/or charg- the current state of the
ing mode.
battery charge.
INVACARE
GREEN LED is flashing.
Joystick is in Speed Limit
mode.
The current state of bat-
tery charge will be dis-
played at the same time.
INVACARE
All LEDs are flashing slowly. Joystick has detected
Out-of-Neu-
Release the joystick back
to Neutral.
tral-at-Power-Up mode.
INVACARE
All LEDs are flashing
quickly.
Joystick has detected a
fault.
Joystick uses Flash codes
to indicate faults.
INVACARE
30
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SECTION 6—FRONT RIGGINGS
SECTION 6—FRONT RIGGINGS
ꢀ WARNING
After ANY adjustments, repair or service and BEFORE use, make sure that all
attaching hardware is tightened securely - otherwise injury or damage may result.
Installing/Removing the Footrests
NOTE: For this procedure, refer to FIGURE 6.1.
Installing
1. Turn footrest to the side (open footplate is perpendicular to wheelchair) and position
mounting holes in the footrest hinge plates with hinge pins on the wheelchair frame.
2. Install the footrest hinge plates onto the hinge pins on the wheelchair frame.
3. Push the footrest towards the inside of the wheelchair until it locks into place.
NOTE: The footplate will be on the inside of the wheelchair when locked in place.
4. Repeat STEPS 1‐3 for opposite side of wheelchair.
Removing
1. Push the footrest release lever inward and rotate the footrest outward.
2. Lift up on footrest and remove from the wheelchair.
3. Repeat STEPS 1‐2 for opposite side of wheelchair.
Footrest Release Lever
Hinge Pins
Footrest Hinge Plate
31
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SECTION 6—FRONT RIGGINGS
Adjusting the Footrest Height
Model PW93, PW93E, and PW93ST Footrests
NOTE: For this procedure, refer to FIGURE 6.2.
1. Remove any accessory from the footrest(s).
NOTE: Lay footrest on a flat surface to simplify procedure.
3. Remove the hex bolt, coved washers and locknut that secure the lower footrest to the
footrest support.
4. Reposition the lower footrest to the desired height.
5. Reinstall hex bolt, coved washers and locknut that secure lower footrest to footrest
support. Tighten securely.
6. Repeat STEPS 1‐5 for the other footrest, if necessary.
8. Reinstall any accessory onto the footrest(s).
Footrest Support
Locknut
Coved Washer
Hex Bolt
Coved Washer
Lower Footrest
NOTE: PW93ST style footrest shown. PW93 and PW93E footrests adjust the same way.
32
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SECTION 6—FRONT RIGGINGS
Model 93M, 904A, PAL4A, and PAS4A Footrests
NOTE: For this procedure, refer to FIGURE 6.3.
1. Loosen, but do not remove the lug bolt and locknut that secure the lower footrest to
the footrest support.
2. Reposition the lower footrest to the desired height.
3. Securely tighten the lug bolt and locknut that secure the lower footrest to the footrest
support.
4. Repeat STEPS 1‐3 for the other footrest, if necessary.
Lug Bolt
Footrest Support
Locknut
Lower Footrest
NOTE: 93M style footrest shown. 904A, PAL4A and PAS4A footrests adjust the same way.
Replacing Heel Loops
NOTE: For this procedure, refer to FIGURE 6.4.
1. Note the position of hex bolt, coved
washers and locknut for reinstallation.
Locknut
Footrest Support
Hex Bolt
2. Remove the hex bolt, coved washers
and locknut that secure the lower
footrest to the footrest support.
Phillips Bolt
Coved
Washers
3. Remove the lower footrest.
4. Remove the phillips bolt, spacer and
locknut that secure the existing heel
loop to the lower footrest.
Spacer
Lower Footrest
Heel Loop
5. Slide the existing heel loop off the
lower footrest.
6. Replace heel loop.
7. Reverse STEPS 1‐6 to reassemble.
Locknut
NOTE: When securing heel loop to lower
footrest, tighten the phillips screw and locknut
until the spacer is secure.
33
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SECTION 6—FRONT RIGGINGS
Installing/Removing Elevating Legrests
NOTE: For this procedure, refer to FIGURE 6.5.
Installing
1. Turn legrest to side (open footplate is
perpendicular to wheelchair) and
position mounting holes in the legrest
hinge plates with hinge pins on the
wheelchair frame.
Legrest Release
Handle
2. Install the legrest hinge plates onto the
hinge pins on the wheelchair frame.
3. Rotate legrest toward the inside of the
wheelchair until it locks in place.
Hinge Pins
Legrest Hinge
Plate
NOTE: The footplate will be on the inside of the
wheelchair when locked in place.
4. Repeat STEPS 1‐3 for the other legrest.
5. After seated in wheelchair, adjust footplate to correct height by loosening nut and
sliding the lower footrest assembly up or down until desired height is achieved.
Removing
1. Push the legrest release handle toward the inside of the wheelchair (facing the front of
the wheelchair) and swing the legrest to the outside of the wheelchair.
2. Lift up on the legrest and remove from the wheelchair.
3. Repeat STEPS 1‐2 for the other legrest.
Raising/Lowering Elevating Legrests and/or Adjusting
Calfpads
NOTE: For this procedure, refer to FIGURE 6.6.
Raising/Lowering Elevating Legrests
1. Perform one (1) of the following:
• Raising ‐ Pull back on the release lever until the leg is at the desired height.
• Lowering ‐ Support leg with one (1) hand. Push release lever downward with other
hand.
34
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SECTION 6—FRONT RIGGINGS
Adjusting Calfpads
1. Turn calfpad towards the outside of the wheelchair.
2. Slide calfpad up or down until desired position is obtained.
NOTE: If one (1) of the top two (2) calfpad adjustment positions is being used, the legrest will need
to be raised to avoid interference with the front stabilizers while going over obstacles or going up
and down ramps. Refer to Raising/Lowering Elevating Legrests on page 34.
3. Turn the calfpad toward the inside of the wheelchair.
Calfpad Rotated for Height
Adjustment
Release Lever
Calfpad
Top Two (2) Calfpad
Adjustment Positions
Adjusting/Replacing Telescoping Front Rigging Support
NOTE: For this procedure, refer to FIGURE 6.7.
NOTE: When adjusting the telescoping front rigging support depth, ensure the footplate does not
interfere with the caster wheel rotation.
1. Lift up on the crossbraces until they release from the H‐blocks on the wheelchair
frame.
2. Remove the long socket bolt and locknut that secure the front H‐block and spacer to
the wheelchair frame and telescoping front rigging support.
3. Remove the front, and rear short socket bolts and the two (2) locknuts that secure
telescoping front rigging support to wheelchair.
35
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SECTION 6—FRONT RIGGINGS
4. Perform one (1) of the following:
• Adjusting:
NOTE: Telescoping front rigging supports may be extended up to 2‐inches from the wheelchair
frame in 1‐inch increments. This adjustment does not effect seat depth.
i. Position the telescoping front rigging support to the desired depth.
• Replacing:
i. Remove the existing telescoping front rigging support from the wheelchair
frame.
ii. Insert the new telescoping front rigging support into the wheelchair frame.
iii. Position the telescoping front rigging support to the desired depth.
NOTE: The footplate will be on the inside of the wheelchair when locked in place.
5. Using the front and rear socket bolts and two (2) locknuts, secure the telescoping front
rigging support to the wheelchair frame as shown in FIGURE 6.7.
6. Using the long socket bolt and locknut, secure the H‐block and spacer to the
wheelchair frame and the telescoping front rigging support as shown in FIGURE 6.7.
7. Snap crossbraces into H‐blocks. Wiggle crossbraces to make sure they are secured in
the H‐blocks.
8. If necessary, repeat STEPS 1‐8 on remaining telescoping front rigging support.
H-Block
Locknuts
Wheelchair Frame
Do Not Use With
Front Socket Bolt
Rear Socket Bolt
Spacer
Telescoping Front
Long Socket Bolt
Rigging Support
2-inch
Front Socket Bolt
1-inch
0-inch
Front Socket Bolt Positions
(Depth)
36
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SECTION 7—ARMS
SECTION 7—ARMS
ꢀ WARNING
After ANY adjustments, repair or service and BEFORE use, make sure all attaching
hardware is tightened securely - otherwise injury or damage may result.
Adjusting Armrest Height
NOTE: For this procedure, refer to FIGURE 7.1.
ꢀ WARNING
Make sure the height adjustment lever is in the locked position before using the
wheelchair.
1. Unlock the armrest by flipping the height adjustment lever on the top front of the
armrest to the up (horizontal) position.
2. Adjust armrest to one (1) of five (5) positions.
NOTE: Height adjustment lever MUST be in the unlocked position when placing armrest into the
arm assembly.
3. Lock the armrest by pressing the height adjustment lever into the down (vertical)
position when the desired armrest height is achieved.
4. Repeat STEPS 1‐3 for other armrest.
Armrest
Locked (Vertical)
Height Adjustment
Lever
Unlocked (Horizontal)
37
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SECTION 7—ARMS
Using Swing-Back Arms
ꢀ WARNING
Make sure the armrest release lever is in the locked position before using the wheel-
chair.
NOTE: For this procedure, refer to FIGURE 7.2.
1. Unlock the swing‐back arms by rotating the armrest release lever toward the outside
of the wheelchair.
2. Pull the front of the swing‐back arm
Swing Back Arm
straight up/out of the arm socket and
(Front)
toward the rear of the wheelchair.
Armrest
Release
Lever
3. To use the swing‐back arm, push the
swing‐back arm toward the front of the
wheelchair and then downward into
the arm socket.
NOTE: Armrest release lever MUST be in the
unlocked position when placing armrest into
Wheelchair
the arm sockets.
Arm
Socket
(Rear)
4. Lock the swing‐back arms by rotating
the armrest release lever toward the
inside of the wheelchair.
Replacing Desk/Full Length Armrest Pad and/or
Clothing Guards (Fixed Height Arms Only)
NOTE: For this procedure, refer to FIGURE 7.3.
Armrest Pad
1. Remove the two (2) mounting screws that secure the armrest pad to the armrest
assembly.
2. Replace armrest pad and securely tighten with the existing mounting screws.
3. Repeat STEPS 1 and 2 for the other armrest.
Clothing Guard
1. Remove the four (4) mounting screws that secure the existing clothing guard to the
armrest assembly.
2. Install new clothing guard and securely tighten with the existing mounting screws.
3. Repeat STEPS 1 and 2 for the other clothing guard.
38
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SECTION 7—ARMS
Armrest Pad
Armrest Assembly
Mounting Screws
Clothing Guard
Mounting Screws
Mounting Screws
Removing/Installing Armrest
ꢀ WARNING
Make sure the armrest release lever is in the locked position before using the wheel-
chair.
NOTE: For this procedure, refer to FIGURE 7.4.
Removing
1. Unlock the armrest by turning the armrest release levers towards the outside of the
wheelchair.
2. Lift armrest completely out of arm sockets from the wheelchair.
Installing
NOTE: Armrest release levers MUST be in the unlocked position when placing armrests into the
arm sockets.
1. Place armrest into arm sockets located on the side of the wheelchair.
2. Lock the armrest by turning the armrest release levers towards the inside of the
wheelchair.
Armrest Release Lever
Armrest
Armrest Release
Lever
Arm Socket
Arm Socket
39
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SECTION 8—BACK
SECTION 8—BACK
ꢀ WARNING
After ANY adjustments, repair or service and BEFORE use, make sure all attaching
hardware is tightened securely - otherwise injury or damage may result.
Adjusting the Back Height
NOTE: For this procedure, refer to FIGURE 8.1.
NOTE: Back canes must be adjusted to the same height.
1. R32 Model ONLY: Remove the two (2) bottom back upholstery mounting screws
securing the back upholstery to the wheelchair frame.
2. Remove the two (2) mounting screws and locknuts that secure the two (2) back canes
to the back cane mounting tube.
3. Reposition the back canes to the desired height adjustment position.
4. Reinstall the mounting screws and locknuts that secure the back canes to the
wheelchair frame and securely tighten.
5. Reinstall the two (2) bottom back upholstery mounting screws securing the back
upholstery to the wheelchair frame.
Back Cane
Wheelchair
Back
Upholstery
Back Height (in inches)
Frame
* HOLE #
HEIGHT
1
2
3
Upholstery
Mounting Screw
16 17 18
*NOTE: Holes numbered from
bottom to top for reference only.
There are no numbers on the back
canes or wheelchair frame.
Locknut
Mounting
Screw
40
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SECTION 9—UPHOLSTERY/SEAT POSITIONING STRAP
SECTION 9—UPHOLSTERY/SEAT
POSITIONING STRAP
ꢀ WARNING
After ANY adjustments, repair or service and BEFORE use, make sure all attaching
hardware is tightened securely - otherwise injury or damage may result.
Replacing Seat Upholstery
NOTE: For this procedure, refer to FIGURE 9.1.
1. Remove the eight (8) phillips screws
Washer
and washers that secure the existing
Phillips Screw
seat upholstery to the crossbraces.
2. Remove existing seat upholstery from
the crossbraces.
3. Line up mounting holes in new seat
upholstery with mounting holes in the
crossbraces.
Seat Upholstery
4. Securely tighten with existing phillips
screws and washers.
NOTE: Clean upholstery with warm DAMP
cloth and mild detergent to remove superficial
soil.
ꢀ WARNING
Laundering or moisture will reduce flame retardation of the upholstery.
Replacing Back Upholstery
NOTE: For this procedure, refer to FIGURE 9.2.
NOTE: Observe the position and orientation of the back cane mounting hardware before removing.
The fold down back canes use two (2) mounting screws to secure the two (2) back canes to the
wheelchair frame, all other back canes use four (4) mounting screws.
1. Remove the two (2) upholstery mounting screws and washers that secure the existing
back upholstery to the back canes.
2. Remove the screws and locknuts that secure the two (2) back canes to the wheelchair
frame.
3. Remove the two (2) back canes and the back upholstery from the wheelchair frame.
41
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SECTION 9—UPHOLSTERY/SEAT POSITIONING STRAP
4. Pull the loose back canes out of the existing back upholstery.
5. Slide the loose back canes into the new back upholstery.
6. Secure the back canes to the wheelchair frame with the mounting screws and locknuts
removed in STEP 1.
7. Secure the new back upholstery to the back canes with the two (2) existing upholstery
mounting screws and washers.
Back Upholstery
NOTE: All four (4) mounting
screws and locknuts are shown.
Washer
Each fold‐down back cane uses
two (2) mounting screws.
Upholstery
Mounting
Mounting Screws
Screws
Locknuts
Wheelchair Frame
Back Cane
Replacing Seat Positioning Strap
NOTE: For this procedure, refer to FIGURE 9.3.
1. If necessary, remove the seat cushion from the seat upholstery.
2. Remove the two (2) rear phillips screws and washers that secure the seat upholstery
and seat positioning strap to the crossbraces.
3. Remove the two (2) halves of the seat positioning strap from the crossbraces.
4. Position the two (2) new seat positioning strap halves between the seat upholstery and
the crossbraces.
5. Reinstall the rear phillips screws and washers that secure the seat upholstery and seat
positioning strap to the crossbraces.
NOTE: Washer is positioned on top of seat upholstery.
6. If necessary, reinstall the seat cushion onto the seat upholstery.
42
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SECTION 10—JOYSTICK
SECTION 10—JOYSTICK
ꢀ WARNING
After ANY adjustments, repair or service and BEFORE use, make sure all attaching
hardware is tightened securely - otherwise injury or damage may result.
Preparing the Joystick For Use
NOTE: For this procedure, refer to FIGURE 10.1.
NOTE: The joystick is factory installed on the right side of the wheelchair. To reposition the joystick
should be repositioned by a qualified technician.
1. Turn the adjustment lock lever to release the joystick mounting tube from the
mounting bracket.
2. Slide joystick mounting tube to the desired position.
3. Turn the adjustment lock lever to secure the joystick mounting tube in the mounting
bracket.
Mounting Bracket
Joystick Mounting Tube
Adjustment Lock Lever
44
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SECTION 10—JOYSTICK
Repositioning the Joystick
NOTE: For this procedure, refer to FIGURE 10.2.
1. Turn the adjustment lock lever to release the joystick mounting tube from the
mounting bracket.
2. Remove the joystick from the wheelchair.
3. Remove the three (3) hex screws that secure the halves (½) of the mounting bracket to
the arm tube.
4. Reposition mounting bracket on opposite arm tube ensuring the threaded plate of the
mounting bracket is on the inside of the arm tube as shown in FIGURE 10.2.
5. Using the three (3) hex mounting screws and washers, secure the halves (½) of the
mounting bracket to the arm tube.
6. Slide the joystick mounting tube through the mounting bracket to the desired
position.
7. Turn the adjustment lock lever to secure the joystick mounting tube into the mounting
bracket.
Mounting Bracket
(Threaded Plate)
Arm
Washers
Tube
Hex
Mounting
Screws
Mounting
Bracket
Adjustment
Lock Lever
Joystick
Joystick
Mounting
Tube
45
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SECTION 11—CASTERS
SECTION 11—CASTERS
ꢀ WARNING
After ANY adjustments, repair or service and BEFORE use, make sure that all
attaching hardware is tightened securely - otherwise injury or damage may result.
Before performing any maintenance, adjustment or service verify that ON/OFF
switch on the joystick is in the OFF position.
ꢁ CAUTION
As with any vehicle, the wheels, casters and tires should be checked periodically for
cracks and wear and should be replaced.
Adjusting Forks
NOTE: For this procedure, refer to FIGURE 11.1.
NOTE: It may be necessary to extend the telescoping front rigging support to gain access to the
1. Remove the dust cover from the caster headtube.
2. To properly tighten caster journal system and guard against flutter, perform the
following check:
B. Tip back the wheelchair to floor.
Dust Cover
Locknut
C. Pivot both forks and casters to top
of their arc simultaneously.
Nylon Washer
D. Let casters drop to bottom of arc
(wheels should swing once to
one‐side, then immediately rest in a
straight downward position).
Caster Headtube
Fork
E. Adjust locknuts according to
freedom of caster swing.
3. Test wheelchair for maneuverability.
Caster
4. Readjust locknuts, if necessary, and
repeat STEPS 1‐3 until correct.
5. Snap dust cover into the caster
headtube.
46
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SECTION 12—BATTERIES
SECTION 12—BATTERIES
Warnings for Handling and Replacing Batteries
ꢀ WARNINGS
After ANY adjustments, repair or service and BEFORE use, make sure that all
attaching hardware is tightened securely - otherwise injury or damage may result.
Make sure power to the wheelchair is off before performing this section.
The use of rubber gloves and chemical goggles or face shields is recommended
when working with batteries.
Invacare strongly recommends that battery installation and battery replacement
ALWAYS be done by a qualified technician.
ALWAYS use a battery lifting strap when lifting a battery. It is the most convenient
method and assures that the battery acid will not spill. It also helps to prolong the
life of the battery.
DO NOT tip the batteries. Keep the batteries in an upright position.
NEVER allow any of your tools and/or battery cable(s) to contact BOTH battery
posts at the same time. An electrical short may occur and serious personal injury or
damage may occur.
The POSITIVE (+) RED battery cable must connect to the POSITIVE (+) battery
terminal, otherwise serious damage will occur to the electrical system.
NOTE: If there is battery acid in the bottom of the battery tray or on the sides of the battery(ies),
apply baking soda to these areas to neutralize the battery acid. Before reinstalling the existing or
new battery(ies), clean the baking soda from the battery tray or battery(ies) being sure to avoid
contact with skin and eyes. Determine source of contamination. Never install/reinstall a battery
with a cracked or otherwise damaged case.
Using the Proper Batteries
NOTE: For this procedure, refer to FIGURE 12.1.
1. Place battery on ground/flat surface.
2. Visually draw a horizontal and vertical centerline through the middle of battery
(FIGURE 12.1).
3. Position the battery so that the terminals are above the horizontal centerline.
4. Visually inspect the battery to ensure the correct position of the POSITIVE and
NEGATIVE terminals (FIGURE 12.1).
47
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SECTION 12—BATTERIES
ꢀ WARNING
Batteries with terminal configuration as shown in FIGURE 12.1 must be used.
Batteries that have the reverse terminal configuration MUST NOT be used -
otherwise injury and damage may occur.
Terminals MUST have a cross hole in them as shown below.
USE THIS CONFIGURATION
DO NOT USE
Crosshole
POSITIVE (+)
Battery Terminal
POSITIVE (+)
Battery Terminal
NEGATIVE (-)
Battery Terminal
U1 Battery
NEGATIVE (-)
Battery Terminal
Recommended Battery Types
ꢀ WARNING
The warranty and performance specifications contained in this manual are based on
the use of deep cycle gel cell batteries. Invacare strongly recommends their use as
the power source for this unit.
ꢁ CAUTION
Failure to use the correct battery size and/or voltage may cause damage to your
wheelchair and give you unsatisfactory performance.
CHAIRSEATWIDTH
14 inches
QTY
VOLTS
BATTERY SIZE
U1
REMARKS
Deep Cycle
Deep Cycle
2
2
12
12
16, 18, 20 inches
22NF or U1
the Battery Boxes on page 49 of the manual.
48
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SECTION 12—BATTERIES
Batteries Into/From the Battery Boxes on page 51 of this manual.
Boxes on page 49 of the manual.
Installing/Removing the Battery Boxes
ꢀ WARNING
NEVER unplug the battery cables by pulling on the wires. Unplug the battery cables
by pulling on the connector ONLY. Otherwise injury or damage may result.
NOTE: For this procedure, refer to FIGURE 12.2.
NOTE: To remove the battery boxes from the wheelchair, reverse the following procedure.
1. Verify that the on/off switch on the joystick is in the off position.
2. Place the front battery box onto the battery tray and connect controller connector to
the front battery box.
3. Slide front battery box toward the front of the wheelchair.
4. Place rear battery box onto the battery tray and connect the rear battery box to the
front battery box.
5. Connect the front battery box to the controller.
ꢀ WARNING
The battery box retaining strap MUST be fastened securely and adjusted properly
to hold battery boxes in place before using the wheelchair.
6. Connect the battery box retaining strap clip together and adjust if necessary.
49
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SECTION 12—BATTERIES
16, 18, and 20-Inch Wide Wheelchair
Detail “A”
(To Controller)
Front Battery Box
Connectors
Battery Tray
Front Battery Box
Rear Battery Box
Rear Battery Box
Connector
Retaining
Strap
Retaining
Strap Clip
14-Inch Wide Wheelchair
Detail “B”
(To Controller)
Battery Tray
Front Battery Box
Connectors
Front Battery Box
Rear Battery Box
Connector
Rear Battery Box
Retaining
Strap
Retaining
Strap Clip
Installing/Removing the Battery Tray
NOTE: For these procedures, refer to FIGURE 12.3.
NOTE: To remove the battery tray from the wheelchair, reverse the following procedure.
1. Attach the key slot bracket located at the front of the battery tray over the crossbrace
bolt bushing under the seat upholstery of the wheelchair.
2. Attach the hanger brackets to the wheelchair frame.
50
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SECTION 12—BATTERIES
Crossbrace Bolt
Bushing
Wheelchair
Frame
Key Slot
Bracket
Hanger
Bracket
Battery Tray
Installing/Removing the Batteries Into/From the
Battery Boxes
ꢀ WARNING
Make sure power to the wheelchair is OFF before performing this procedure.
The use of rubber gloves and chemical goggles or face shields is recommended
when working with batteries.
Invacare strongly recommends that battery installation and battery replacement
ALWAYS be done by a qualified technician.
After ANY adjustments, repair or service and BEFORE use, make sure all attaching
hardware is tightened securely - otherwise injury or damage may result.
ALWAYS use a battery lifting strap when lifting a battery. It is the most convenient
method and assures that the battery acid will not spill. It also helps to prolong the
life of the battery.
DO NOT tip the batteries. Keep the batteries in an upright position.
NOTE: For this procedure, refer to FIGURE 12.4.
NOTE: For changing or removing/installing the battery boxes, refer to Installing/Removing the
NOTE: To remove a battery from the battery box, reverse the following procedure.
51
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SECTION 12—BATTERIES
NOTE: Have the following tools available:
TOOL
QTY
COMMENTS
Battery lifting strap
1/2-inch (6 pt) box wrench
7/16-inch (6pt) Box Wrench
3/8-inch (6pt) Box Wrench
Diagonal cutters
1
1
1
1
1
Refer to Note
Not supplied
Not supplied
Not supplied
Not supplied
NOTE: The battery lifting strap supplied is for Group 22 batteries ONLY. Refer to the battery
manufacturer for the proper lifting strap and/or battery tools for U1 battery removal/installation.
NOTE: If there is battery acid in the bottom or on the sides of the battery box(es) or battery(ies),
apply baking soda to these areas to neutralize the battery acid. Before reinstalling the new or
existing battery(ies), clean the baking soda from the battery box(es) or battery(ies).
NOTE: When securing battery lifting strap to battery, observe polarity markings located on the
ends of the battery lifting strap, (+) side to POSITIVE (+) battery terminal/post and (‐) side to
NEGATIVE (‐) battery terminal/post.
1. If necessary, remove the battery boxes from the wheelchair. Refer to
2. Secure the battery lifting strap to battery terminal(s)/post(s).
ꢁ CAUTION
Some battery manufacturers mold a carrying strap and/or hold down flanges
directly into the battery case. Batteries which interfere with the battery box cannot
be used for these applications. Attempting to “wedge” a battery into a battery box
may damage the box and/or the battery.
3. Place batteries into battery box bottom.
Battery Lifting
Molded Carrying Strap or
Hold Down Flanges
Strap
U1 Battery
Box Bottom
Battery
22 NF Battery
Box Bottom
Battery
Terminal(s)/Post(s)
Group 22
ONLY
52
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SECTION 12—BATTERIES
Connecting Battery Cables
ꢀ WARNING
The use of rubber gloves and chemical goggles or face shields is recommended
when working with batteries.
NEVER allow any of your tools and/or battery cable(s) to contact BOTH battery
terminal(s)/post(s) at the same time. An electrical short may occur and serious per-
sonal injury or damage may occur.
Perform one (1) of the following methods for connecting the battery cable(s):
• Dual U1 Batteries ‐ Use direct mount method. Refer to FIGURE 12.5 and FIGURE 12.6.
• Dual Group 22NF Batteries with Mounting Holes in the Terminal(s)/Post(s) ‐ Use
direct mount method. Refer to FIGURE 12.5 and FIGURE 12.6.
• Dual Group 22NF Batteries without Mounting Holes in the Terminal(s)/Post(s) ‐ Use
Direct Mount Method
NOTE: For this procedure, refer to FIGURE 12.5 and FIGURE 12.6.
1. Install battery terminal cap(s) onto battery cable(s):
A. Dual U1 Batteries ‐
i. ORANGE battery terminal cap onto RED battery cable.
ii. GREY battery terminal cap onto BLACK battery cable.
B. Dual Group 22NF Batteries ‐
i. RED battery terminal cap onto RED battery cable.
ii. BLACK battery terminal cap onto BLACK battery cable.
Battery Cable
Battery Terminal Cap
NOTE: Only one battery cable and terminal cap shown for clarity. Both caps install in the same
manner.
FIGURE 12.5 Installing Battery Terminal Cap
53
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SECTION 12—BATTERIES
ꢁ CAUTION
When connecting the battery cables to the battery(ies), the battery cable(s) MUST
be connected to the battery terminal(s)/post(s) as shown in Detail “A” or Detail
“B” of FIGURE 12.6 (depending on battery type). Otherwise, damage to the battery
cable can result when battery terminal caps are installed.
2. Connect battery cable(s) to battery(ies) terminal(s)/post(s) as shown in Detail “A” or
Detail “B” of FIGURE 12.6, depending on battery type:
A. NEGATIVE (‐) BLACK battery cable to NEGATIVE (‐) battery terminal/post.
B. POSITIVE (+) RED battery cable to POSITIVE (+) battery terminal/post.
3. Secure the battery cable(s)/ring terminal(s) to the battery terminal(s)/post(s), BLACK
to NEGATIVE (‐) and RED to POSITIVE (+), with the provided 1/4‐20 x 7/8‐inch hex
flange screw and hex flange locknut as shown in Detail “A ” or Detail “B” of
FIGURE 12.6, depending on battery type. Securely tighten.
4. Verify all battery cable(s)/ring terminal(s) are correctly installed and securely
tightened.
5. Slide terminal cap(s) down battery cable(s) and onto battery clamps (FIGURE 12.6).
6. Using the 11½‐inch long tie‐wrap, secure each terminal cap in place (Detail ʺCʺ of
FIGURE 12.6).
NOTE: It will be necessary to trim excess tie‐wrap in order to install the battery box top(s).
7. Install the battery box top(s).
NOTE: New battery(ies) MUST be fully charged BEFORE using, otherwise the life of the
battery(ies) will be reduced.
54
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SECTION 12—BATTERIES
Detail “A” - Dual UI Batteries
NEGATIVE (-) Battery
Terminal/Post
1/4-20 x
7/8-inch Hex
Flange Screw
NEGATIVE (-) Battery
Terminal/Post
1/4-20 Hex
Flange Locknut
POSITIVE (+)
Battery
Terminal/Post
POSITIVE (+)
Battery
GREY Battery
Terminal Cap
Terminal/Post
CONNECT
CABLE RING
TERMINAL TO
THIS SIDE OF
TERMINAL/POST
Tie-Wraps
ORANGE Battery
Terminal Cap
Detail “B” - Dual Group 22 NF Batteries
POSITIVE (+) Battery
Terminal/Post
1/4-20 X 7/8-Inch
Hex Flange Screw
POSITIVE (+) Red
Battery Cable
POSITIVE (+) Battery
Terminal/Post
RED Battery
Terminal Cap
1/4-20 Hex Flange
Locknuts
NEGATIVE (-)
Battery
Terminal/Post
NEGATIVE (-) Black
Battery Cable
NEGATIVE (-) Battery
Terminal/Post
Tie-Wraps
BLACK Battery
Terminal Cap
CONNECT
BATTERY CABLE
TO BATTERY
TERMINAL AS
SHOWN.
55
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SECTION 12—BATTERIES
Battery Clamp Method
ꢀ WARNING
The battery clamp of the POSITIVE (+) battery terminal/post MUST be mounted in
the position shown in FIGURE 12.7, otherwise the battery box top cannot be
installed properly.
Correct Orientation of the POSITIVE (+) Terminal/Post Clamp
POSITIVE (+) Terminal/Post
NEGATIVE (-)
(Note position of clamp)
Terminal/Post Clamp
Hex Nut
Group 22NF Battery
1. Perform one (1) of the following:
• If the battery clamp of the POSITIVE (+) battery terminal/post is NOT mounted in
i. Loosen the hex nut that secures the battery clamp to the POSITIVE (+) battery
terminal/post.
ꢁ CAUTION
When tightening the clamps, always use a box wrench. Pliers will “round off” the
nuts. NEVER wiggle the battery terminal(s)/post(s) when tightening. The battery
may become damaged.
ii. Remove the battery clamp from the POSITIVE (+) battery terminal/post.
iii. Reposition the battery clamp on the POSITIVE (+) battery terminal/post as
shown in FIGURE 12.7.
iv. Securely tighten the hex nut that secures the battery clamp to the positive (+)
battery terminal/post.
• If the battery clamp on the POSITIVE (+) battery terminal/post is positioned as
56
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SECTION 12—BATTERIES
A. RED battery clamp cover onto RED battery cable.
B. BLACK battery clamp cover onto BLACK battery cable.
NOTE: Only one (1) battery cable and battery clamp cover are shown for clarity. Both battery
clamp covers install in the same manner.
Battery Clamp
Cover
Battery Cable
FIGURE 12.8 Installing Battery Clamp Cover
ꢁ CAUTION
When connecting the battery cable/ring terminal(s) to the battery(ies) clamp(s),
the battery cable(s) MUST be connected in the position shown in Detail “A” of
FIGURE 12.9. Otherwise, damage can occur to the battery cable and/or battery
clamp covers.
3. Connect battery cable(s) to battery(ies) terminal(s)/post(s) as shown in Detail “A” of
FIGURE 12.9:
A. NEGATIVE (‐) BLACK battery cable/ring terminal between the mounting plate
and battery clamp of NEGATIVE (‐) battery terminal/post.
B. POSITIVE (+) RED battery cable/ring terminal between the mounting plate and
battery clamp of POSITIVE (+) battery terminal/post.
4. Secure the battery cable(s)/ring terminal(s) to the battery clamp(s), BLACK to
NEGATIVE (‐) and RED to POSITIVE (+), with existing hex screws as shown in Detail
“A” of FIGURE 12.9. Securely tighten.
5. Verify battery cable ring terminal(s) are correctly installed and securely tightened.
6. Slide battery clamp covers down battery cables and onto battery terminals as shown
in Detail “B” of FIGURE 12.9.
7. Using 11½‐inch long tie‐wraps, secure each terminal cap in place as shown in Detail
“B” of FIGURE 12.9.
NOTE: It will be necessary to trim excess tie‐wrap in order to install the battery box top(s).
8. Install the battery box top(s).
NOTE: New battery(ies) MUST be fully charged BEFORE using, otherwise the life of the
battery(ies) will be reduced.
57
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SECTION 12—BATTERIES
Exploded View
POSITIVE (+)
RED Cable
Hex Screw
Mounting Plate
NEGATIVE (-)
BLACK Cable
Clamp
NOTE: Clamps exploded for
clarification purposes only.
POSITIVE (+)
Terminal/Post
NEGATIVE (-)
Terminal/Post
Group 22NF Battery
Top View
Detail “B”
Detail “A”
POSITIVE (+)
RED Cable
Fuse box placement when
box top is installed
POSITIVE (+)
Terminal/Post
NEGATIVE (-)
Terminal/Post
NEGATIVE (-)
Terminal/Post and
Clamp
RED Clamp
Cover
POSITIVE (+)
Terminal/Post and
Clamp
Tie-Wraps
NEGATIVE (-)
BLACK Cable
Group 22NF
Group 22NF
Battery
Battery
Fuse Box
BLACKClamp
Cover
58
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SECTION 12—BATTERIES
Replacing the Battery Box Retaining Strap
NOTE: For this procedure, refer to FIGURE 12.10.
ꢀ WARNING
The battery box retaining strap MUST be fastened securely and adjusted properly
to hold battery boxes in place before using the wheelchair.
ꢀ WARNING
The retaining strap MUST be fed through the adjustable end of the battery box
retaining strap buckle as shown in FIGURE 12.10.
NOTE: Observe the position and orientation of the battery box retaining strap as it passes through
the slots of the battery tray and the adjustable end of the battery box retraining strap buckle.
3. Feed the existing battery box retaining strap through the adjustable end of the battery
box retaining strap buckle.
4. Feed the existing battery box retaining strap through the slots in the battery box tray.
5. Install the NEW battery box retaining strap by reversing STEPS 3 and 4 as shown in
FIGURE 12.10.
59
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SECTION 12—BATTERIES
Adjustable End
Retaining Strap
Retaining Strap
Buckle
Battery Tray
Battery Tray
Slots
Slots
Retaining Strap
Retaining Strap
Cleaning Battery Terminals
ꢀ WARNING
Most batteries are not sold with instructions. However, warnings are frequently
displayed on the cell caps. Read them carefully.
DO NOT allow the liquid in the battery to come in contact with skin, clothes or
other possessions. It is a form of acid and harmful or damaging burns may result.
Should the liquid touch your skin, wash the area immediately and thoroughly with
cool water. In serious cases or if eye contact is made, seek medical attention
immediately.
NEVER smoke or strike a match near batteries. If the caps of the battery cells are
removed, NEVER look directly into them while charging batteries.
1. Examine battery clamps and terminals for corrosion.
2. Verify that the plastic caps are in place over the battery cell holes.
3. Clean the terminals and inside the battery clamps by using a battery cleaning tool,
wire brush, or medium grade sand paper.
NOTE: When done, these areas should be shiny, not dull.
4. Carefully dust off all metal particles.
60
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SECTION 12—BATTERIES
Charging Batteries
When To Charge Batteries
NOTE: For this procedure, refer to FIGURE 12.11.
Recharge the batteries frequently. Do not wait until the battery charge is low to recharge.
A battery’s life is extended if the charge level is maintained well above a low condition.
Information Gauge ‐ Located on the joystick housing. The information gauge is the
primary source of user feedback.
The true state‐of‐battery‐charge notification is as follows:
Any GREEN LED lit ‐ Batteries are at full
or well charged.
Only AMBER and RED LEDs lit ‐ Batteries
are moderately charged. Recharge before
undertaking a long trip.
Battery Discharge
Indicator (BDI)
Only RED LED lit ‐ Battery charge is low.
Recharge as soon as possible.
NOTE: Accurate readings are displayed when
in neutral.
ꢀ WARNINGS
Never attempt to recharge the batteries by attaching cables directly to the battery
terminals or clamps. Use the recharging plug located on either the rear of the
wheelchair frame or on the front of the joystick.
DO NOT attempt to recharge the batteries and operate the power wheelchair at
the same time.
DO NOT attempt to recharge the batteries when the wheelchair has been exposed
to ANY type of moisture.
DO NOT attempt to recharge the batteries when the wheelchair is outside.
DO NOT sit in the wheelchair while recharging the batteries.
During use and charging, unsealed batteries will vent hydrogen gas which is
explosive in the right concentration with air.
ꢁ CAUTION
New batteries MUST be fully charged prior to initial use of the wheelchair.
Always charge new batteries before initial use or battery life will be reduced.
NOTE: As a general rule, batteries should be recharged daily to assure the longest possible life and
minimize the required charging time. Plan to recharge the batteries when it is anticipated the
wheelchair will not be used for a long period of time.
61
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SECTION 12—BATTERIES
The range per battery charge using recommended batteries should be approximately 5 to
9 hours of typical operation. Extensive use on inclines may substantially reduce per
charge mileage.
Description and Use of Battery Chargers
The charger automatically reduces the charge from an initially high rate to a zero reading
at a fully charged condition. If left unattended, the charger should automatically shut‐off
when full charge is obtained.
Some basic concepts which will help you understand this automatic process are:
The amount of electrical current drawn within a given time to charge a battery is called
“charge rate”. If, due to usage, the charge stored in the battery is low, the charge rate is
high, as indicated by the green light on the charger. Initially, the green light will stay
illuminated for a short period of time followed by a longer period of off time. As a charge
builds up, the charge rate is reduced, and the green light will stay illuminated for a longer
period of time followed by a shorter off time.
NOTE: If performing the charging procedures independently, READ and CAREFULLY follow the
individual instructions for each charger (supplied or purchased).
NOTE: If charging instructions are not supplied, consult a qualified service technician for proper
procedures. Required items:
TOOL
QUANTITY
COMMENTS
Battery Charger
Extension Cord*
1
1
Supplied
Not Supplied
NOTE: 3‐prong plug, 15 ampere current rating; industrial type
Connecting the Battery Charger
NOTE: For this procedure, refer to FIGURE 12.12.
1. Attach the battery charger connector to the charger port on the front of the joystick.
2. Plug the charger’s AC power cord, or extension, into the grounded 120 VAC wall
outlet.
3. Wait until charging is complete.
NOTE: If the batteries need to be charged more often or take longer to charge than normal, they
may need to be replaced. Contact an Invacare dealer for service.
Charger Port
62
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SECTION 13—CLUTCH/MOTOR LOCK
SECTION 13—CLUTCH/MOTOR
LOCK
ꢀ WARNING
After ANY adjustments, repair or service and BEFORE use, make sure all attaching
hardware is tightened securely - otherwise injury or damage may result.
Engaging/Disengaging the Clutches
ꢀ WARNING
DO NOT engage or disengage the clutches until the power is off.
NOTE: For this procedure, refer to FIGURE 13.1.
The clutch engagement/disengagement allows free‐wheeling or joystick controlled
operation. Free‐wheeling allows an attendant to maneuver the wheelchair without
power. To engage/disengage the clutches:
ꢁ CAUTION
If clutch handles are forced to engage in the wrong direction as shown in
FIGURE 13.1, the motors will be damaged and will need to be replaced.
Top View Of Wheelchair
NOTE: NEVER force clutch
handles in these directions.
Disengaged (Toward rear wheels)
Engaged (Toward
rear of wheelchair)
Clutch
Handle
Clutch Handle
63
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SECTION 13—CLUTCH/MOTOR LOCK
2. Perform one (1) of the following:
• To Engage: turn the clutch handles until they are pointing toward the rear of the
wheelchair. NEVER try to turn the clutch handles toward the front of the
wheelchair.
• To Disengage: turn the clutch handles until they are pointing toward the rear
wheels. NEVER try to turn the clutch handles toward the inside of the wheelchair.
64
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SECTION 14—WHEEL LOCKS
SECTION 14—WHEEL LOCKS
ꢀ WARNING
After ANY adjustments, repair or service and BEFORE use, make sure all attaching
hardware is tightened securely. Otherwise, injury or damage may result.
NOTE: For this procedure, refer to FIGURE 14.1.
Installing/Adjusting/Using the Wheel Locks
ꢀ WARNING
Wheel locks are an option on RWD (you can order with or without wheel locks).
Transfer to and from the wheelchair in the presence of a qualified health care pro-
fessional to determine individual safety limits. Invacare strongly recommends
ordering the wheel locks as an additional safeguards for the wheelchair user.
Installing/Adjusting
NOTE: Before adjusting or replacing the wheel lock assemblies, ensure that the tires are inflated to
the recommended psi on the side wall of tire.
NOTE: If necessary, remove threaded plastic insert from the wheel lock mounting hole in the
wheelchair frame.
1. Position the wheel lock on the wheelchair frame.
2. Loosely install the hex screw and locknut that secures the wheel lock to the wheelchair
frame.
3. Make sure wheel lock is disengaged from rear wheel.
4. Measure the distance between the wheel lock shoe and the rear wheel.
5. Slide the wheel lock along the wheelchair until the measurement is between 5/32 and
5/16‐inches.
6. Tighten the wheel lock to the wheelchair frame.
7. Repeat STEPS 2‐6 for the opposite wheel lock.
9. Engage the wheel locks and push against the wheelchair to determine if the wheel
locks engage the rear wheels enough to hold the wheelchair.
10. Repeat STEPS 3‐9 until the wheel locks engage the rear wheels enough to hold the
wheelchair.
11. Engage clutches. Refer to Engaging/Disengaging the Clutches on page 63.
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SECTION 14—WHEEL LOCKS
Lock
Unlock
Wheel Lock Handle
Hex Screw
Wheelchair Frame
Wheel Lock Shoe
5/32 to 5/16-inch
Rear
Wheel
Using
The wheelchair is equipped with a pair of independently operated wheel locks located
just in front of the rear wheels.
1. To engage the wheel locks, grip the handle and push forward to the lock position.
2. To disengage, reverse STEP 1.
ꢁ CAUTION
DO NOT use the wheel locks when the wheelchair power is on and the clutches are
engaged - otherwise damage to the wheelchair may result.
NOTE: Use the wheel locks whenever the clutches are disengaged and the wheelchair is being
pushed.
66
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SECTION 15—ANTI-TIPPERS
SECTION 15—ANTI-TIPPERS
ꢀ WARNING
After ANY adjustments, repair or service and BEFORE use, make sure all attaching
hardware is tightened securely - otherwise injury or damage may result.
Installing/Removing the Anti-Tippers
ꢀ WARNING
Anti-tippers MUST be fully engaged and spring buttons fully protruding out of
adjustment holes BEFORE using the wheelchair.
Ensure both anti-tippers have the same ground clearance.
A 1½ to 2-inch clearance between the bottom of the anti-tipper wheels and the
ground/floor MUST be maintained at all times.
Anti-tippers MUST be used at all times. When outdoors on wet, soft ground or
gravel surfaces, anti tippers may not provide the same level of protection against
tipover. Extra caution must be observed when traversing such surfaces.
NOTE: For this procedure, refer to FIGURE 15.1.
Installing
1. Press the two (2) release buttons in and insert the anti‐tippers with anti‐tipper wheels
pointing toward the ground/floor into the support tubes until the release buttons lock
in place.
2. Measure the distance between the bottom of the anti‐tipper wheels and the
ground/floor.
3. If the distance between the bottom of the anti‐tipper wheels and the ground/floor is
not 1½‐2‐inches, do not use the anti‐tippers. Replace anti‐tippers and repeat STEPS 1
and 2.
Removing
1. Press release buttons in and remove the anti‐tippers from the support tubes.
67
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SECTION 16—TRANSPORTING
SECTION 16—TRANSPORTING
ꢀ WARNING
After ANY adjustments, repair or service and BEFORE use, make sure all attaching
hardware is tightened securely - otherwise injury or damage may result.
Transporting the Nutron
ꢀ WARNING
The weight of the wheelchair without the user and batteries is approximately 79 lbs.
Use proper lifting techniques (lift with your legs) to avoid injury. Extreme caution is
advised when it is necessary to move an unoccupied power wheelchair. Invacare
recommends using two (2) assistants and making thorough preparations. Make sure
to use ONLY secure, non-detachable parts for hand-hold supports.
NOTE: For this procedure, refer to FIGURE 16.1.
Unfolding/Folding the Wheelchair
ꢀ WARNING
Keep hands and fingers clear of moving parts to avoid injury.
DO NOT place hand or fingers on the underside of the seat rail when opening or
closing the wheelchair.
DO NOT sit or transfer into the wheelchair unless it is fully open and the seat rails
are fully seated into the side frame H-blocks.
Unfolding
1. Push down on the seat rails until the seat rails are positioned in the seat guides.
2. Assemble the wheelchair by following the instructions in this manual.
Folding
5. Lift up on the seat rails of the wheelchair.
69
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SECTION 16—TRANSPORTING
Refer to Installing/Removing the Anti-Tippers
70
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LIMITED WARRANTY
LIMITED WARRANTY
PLEASE NOTE: THE WARRANTY BELOW HAS BEEN DRAFTED TO COMPLY WITH
FEDERAL LAW APPLICABLE TO PRODUCTS MANUFACTURED AFTER JULY 4, 1975.
This warranty is extended only to the original purchaser/user of our products.
This warranty gives you specific legal rights and you may also have other legal rights which vary
from state to state.
With regards to the original purchaser/user only, Invacare warrants the front and rear frames
to be free from defects in materials and workmanship for a period of three (3) years from date
of purchase; seat frame for a period of three (3) years from the date of purchase; electronics,
motors and gearboxes for a period of one (1) year from the date of purchase; all remaining
components for one (1) year from the date of purchase except upholstered materials, padded
materials and tires/wheels. If within such warranty period any product shall be proven to be
defective, such product shall be repaired or replaced, at Invacare's option. This warranty does
not include any labor or shipping charges incurred in replacement part installation or repair of
any such product. Invacare's sole obligation and your exclusive remedy under this warranty
shall be limited to such repair and/or replacement.
For warranty service, please contact the dealer from whom you purchased your Invacare
product. In the event you do not receive satisfactory warranty service, please write directly to
Invacare at the address on the bottom of the back cover. Provide dealer's name address, date of
purchase, indicate nature of the defect and, if the product is serialized, indicate the serial
number. Do not return products to our factory without our prior consent.
LIMITATIONS AND EXCLUSIONS: THE FOREGOING WARRANTY SHALL NOT APPLY
TO SERIAL NUMBERED PRODUCTS IF THE SERIAL NUMBER HAS BEEN REMOVED OR
DEFACED, PRODUCTS SUBJECT TO NEGLIGENCE, ACCIDENT, IMPROPER OPERATION,
MAINTENANCE OR STORAGE, COMMERCIAL OR INSTITUTIONAL USE, PRODUCTS
MODIFIED WITHOUT INVACARE'S EXPRESS WRITTEN CONSENT INCLUDING, BUT
NOT LIMITED TO, MODIFICATION THROUGH THE USE OF UNAUTHORIZED PARTS OR
ATTACHMENTS; PRODUCTS DAMAGED BY REASON OF REPAIRS MADE TO ANY
COMPONENT WITHOUT THE SPECIFIC CONSENT OF INVACARE, OR TO A PRODUCT
DAMAGED BY CIRCUMSTANCES BEYOND INVACARE'S CONTROL, AND SUCH
EVALUATION WILL BE SOLELY DETERMINED BY INVACARE. THE WARRANTY SHALL
NOT APPLY TO PROBLEMS ARISING FROM NORMAL WEAR OR FAILURE TO ADHERE
TO THESE INSTRUCTIONS. A CHANGE IN OPERATING NOISE, PARTICULARLY
RELATIVE TO MOTORS AND GEARBOXES DOES NOT CONSTITUTE A FAILURE. ALL
SUCH DEVICES WILL EXHIBIT A CHANGE IN OPERATING NOISE DUE TO AGING.
THE FOREGOING EXPRESS WARRANTY IS EXCLUSIVE AND IN LIEU OF ANY OTHER
WARRANTIES WHATSOEVER, WHETHER EXPRESS OR IMPLIED, INCLUDING THE
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE, AND THE SOLE REMEDY FOR VIOLATIONS OF ANY WARRANTY
WHATSOEVER, SHALL BE LIMITED TO REPAIR OR REPLACEMENT OF THE DEFECTIVE
PRODUCT PURSUANT TO THE TERMS CONTAINED HEREIN, THE APPLICATION OF
ANY IMPLIED WARRANTY WHATSOEVER SHALL NOT EXTEND BEYOND THE
DURATION OF THE EXPRESS WARRANTY PROVIDED HEREIN. INVACARE SHALL NOT
BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES WHATSOEVER.
THIS WARRANTY SHALL BE EXTENDED TO COMPLY WITH STATE/PROVINCIAL
LAWS AND REQUIREMENTS.
Part No.1106644
71
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Invacare Corporation
USA
Canada
One Invacare Way
Elyria, Ohio USA
44036-2125
570 Matheson Blvd E Unit 8 Invacare and Nutron are registered
Mississauga Ontario
L4Z 4G4 Canada
800-668-5324
trademarks of Invacare Corporation.
Yes, you can, MK5, R32, EX, NX, and SPJ
are trademarks of Invacare Corporation
© 2004 Invacare Corporation
800-333-6900
Part No.1106644
Rev C - 10/04
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