SC5000 Rack Kit
Installation Guide
Order Number: 749354-002
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Contents
Safety Guidelines
Server Precautions............................................................................................................... 5
Equipment Rack Precautions ............................................................................................... 6
Rack Installation Procedures
Kit Contents.......................................................................................................................... 9
Remove Feet...................................................................................................................... 10
Remove Top Cover ............................................................................................................ 11
Remove 5 ¼-Inch Devices.................................................................................................. 12
Remove Door ..................................................................................................................... 14
Remove Bezel.................................................................................................................... 16
Remove EMI Covers .......................................................................................................... 17
Remove Right Side Cover.................................................................................................. 18
Install Right Side Cover...................................................................................................... 19
Install 5 ¼-Inch Devices into the Reorientation Bracket...................................................... 20
Install the 5 ¼-Inch Reorientation Bracket .......................................................................... 21
Install Bezel........................................................................................................................ 22
Install Screw Plate.............................................................................................................. 24
Install Front Cover.............................................................................................................. 25
Install Top Cover ................................................................................................................ 26
Install Rails......................................................................................................................... 27
Figures
1.
2.
3.
4.
5.
6.
7.
8.
9.
Removing the Feet .................................................................................................... 10
Removing the Cover.................................................................................................. 11
Removing a 5 ¼-inch Device..................................................................................... 12
Removing Slide Rails................................................................................................. 13
Removing the Hinge Pins .......................................................................................... 14
Removing the Hinge Plate ......................................................................................... 15
Removing the Bezel................................................................................................... 16
Removing the EMI Covers......................................................................................... 17
Removing the Right Side Cover................................................................................. 18
10. Installing the Right Side Cover................................................................................... 19
11. Installing 5 ¼-Inch Devices........................................................................................ 20
12. Installing the 5 ¼-Inch Reorientation Bracket............................................................. 21
13. Installing the Chassis Intrusion Lock.......................................................................... 22
14. Installing the Bezel..................................................................................................... 23
15. Installing the Screw Plate........................................................................................... 24
16. Installing the Front Cover........................................................................................... 25
17. Installing the Top Cover............................................................................................. 26
18. Installing the Handles ................................................................................................ 27
19. Attaching the Rail to the Chassis ............................................................................... 27
20. Rails Installed in a Rack ............................................................................................ 28
21. Installing the Server into a Rack ................................................................................ 28
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Safety Guidelines
Before you remove a server cover, observe these safety guidelines:
•
•
•
Only technically qualified personnel should integrate the server.
Turn off all peripheral devices connected to the server.
Turn off the server using the push-button on/off power switch on the front panel of the server,
and unplug the AC power cord from the power supply or wall outlet.
Label and disconnect all peripheral cables attached to the I/O panel on the back of the server.
Provide some electrostatic discharge (ESD) protection by wearing an antistatic wrist strap
attached to chassis ground of the server—any unpainted metal surface—when handling
components.
•
•
Server Precautions
WARNINGS
SERVER POWER ON/OFF: The push-button on/off power switch on the
front panel of the server does not turn off the AC power. To remove AC
power from the server, you must unplug the AC power cord from either
the power supply or wall outlet.
HAZARDOUS CONDITIONS—POWER SUPPLY: Hazardous voltage,
current, and energy levels are present inside the power supply enclosure.
There are no user-serviceable parts inside it; servicing should only be
done by technically qualified personnel.
HAZARDOUS CONDITIONS—DEVICES AND CABLES: Hazardous electrical
conditions may be present on power, telephone, and communication
cables. Turn off the server and disconnect telecommunications systems,
networks, modems, and the power cord attached to the server before
opening it. Otherwise, personal injury or equipment damage can result.
AVOID INJURY: To avoid personal injury when unpacking the server,
use only a mechanical assist unit to lift it off the shipping pallet. The
minimum server configuration weighs 38 kg (85 lbs.); the maximum
weighs 45 kg (100 lbs.).
Do not attempt to lift or move the server by the handles on the power
supplies.
Use only a hand-truck or other mechanical assist unit to move the server
from one location to another.
5
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CAUTIONS
ELECTROSTATIC DISCHARGE (ESD) AND ESD PROTECTION: ESD can
damage disk drives, add-in boards, and other components. This server can
withstand normal levels of environmental ESD while hot-swapping SCSI
hard disk drives. However, we recommend doing all procedures in this
manual only at an ESD-protected workstation. If one is not available, you
can provide some ESD protection by wearing an antistatic wrist strap
attached to chassis ground of the server—any unpainted metal surface—
when handling components.
HANDLING BOARDS AND MODULES: Boards and modules can be extremely
sensitive to ESD and always require careful handling. After removing a
board or module from its protective wrapper or from the server, place it
component-side up on a nonconductive, static-free surface. If you place the
baseboard on a conductive surface, the battery leads can short out. If they
do, this will result in a loss of CMOS data and will drain the battery. Do not
slide a board or module over any surface.
SERVER COOLING AND AIRFLOW: Operating the server with the covers
removed can damage the server components. For proper cooling and airflow,
always replace the covers before turning on the server.
Equipment Rack Precautions
WARNINGS
ANCHOR THE EQUIPMENT RACK: The equipment rack must be anchored
to an unmovable support to prevent it from falling over when one or
more servers are extended in front of it on slide assemblies. The anchors
must be able to withstand a force of up to 113 kg (250 lbs.). You must
also consider the weight of any other device installed in the rack.
MAIN AC POWER DISCONNECT: You are responsible for installing an
AC power disconnect for the entire rack unit. This main disconnect
must be readily accessible, and it must be labeled as controlling power to
the entire unit, not just to the server(s).
GROUNDING THE RACK INSTALLATION: To avoid the potential for an
electrical shock hazard, you must include a third wire safety grounding
conductor with the rack installation. If server power cords are plugged
into AC outlets that are part of the rack, then you must provide proper
grounding for the rack itself. If server power cords are plugged into
wall AC outlets, the safety grounding conductor in each power cord
provides proper grounding only for the server. You must provide
additional, proper grounding for the rack and other devices installed
in it.
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OVERCURRENT PROTECTION: The server is designed for an AC line
voltage source with up to 20 amperes of overcurrent protection. If the
power system for the equipment rack is installed on a branch circuit
with more than 20 amperes of protection, you must provide
supplemental protection for the server. If more than one server is
installed in the rack, the power source for each server must be from a
separate branch circuit. The overall current rating of a server
configured with a 350 watt 1+1 power supply is under 12 amperes.
CAUTIONS
Temperature: The operating temperature of the server, when installed in an
equipment rack, must not go below 5 °C (41 °F) or rise above 35 °C (95 °F).
Extreme fluctuations in temperature can cause a variety of problems in your
server.
Ventilation: The equipment rack must provide sufficient airflow to the front
of the server to maintain proper cooling. It must also include ventilation
sufficient to exhaust a maximum of 2000 Btu's per hour for the server. The
rack selected and the ventilation provided must be suitable to the
environment in which the server will be used.
Safety Guidelines
7
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Rack Installation Procedures
This manual describes the procedure to convert an SC5000 chassis from the pedestal configuration
to the rack configuration. It supplements the Intel® SC5000 Server Chassis Subassembly Product
Guide (744708-003).
In the following procedures, chassis directions (top, bottom, left, right) refer to a chassis in rack
orientation when you are facing the front of the chassis. Observe the safety and ESD precautions at
the beginning of this manual.
Kit Contents
•
•
•
•
•
•
•
Side cover with rack mounting holes
Rack bezel assembly
Bag of mounting hardware
This manual
Rail kit
Rack brackets and handles
5 ¼ bay reorientation bracket
9
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Remove Feet
1. Place the chassis on a workbench so the feet hang over the side.
2. Remove the four screws (Figure 1, A) that attach the rear foot to the chassis and remove the
foot.
3. Remove the four screws that hold the front foot to the chassis and remove the foot.
A
OM09378
Figure 1. Removing the Feet
A. Screw
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Remove Top Cover
1. Loosen the two thumbscrews that attach the top cover to the chassis.
2. Slide the cover backward a short distance, until it stops.
3. Pull the entire cover outward, straight away from the chassis, to disengage the rows of tabs
from the notches in the top and bottom edges of the chassis. Set the cover aside.
OM09379
Figure 2. Removing the Cover
Rack Installation Procedures
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Remove 5 ¼-Inch Devices
1. Disconnect the data and power cables from the device.
2. Remove and save the two screws that hold the slide rails to the chassis.
A
B
C
OM09381
Figure 3. Removing a 5 ¼-inch Device
A. Power cable
B. Data cable
C. Slide rail
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3. Remove and save the two screws that attach the slide rails to the device.
OM09383
Figure 4. Removing Slide Rails
Rack Installation Procedures
13
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Remove Door
1. Move the chassis so the door hangs over the edge of your workbench.
2. Open the door.
3. Press the plastic clip (Figure 5, A) in towards the chassis.
4. Pull the hinge pin (Figure 5, B) out with one hand while supporting the door with the other.
5. Slide the door to the left to remove it from the other hinge pin.
6. Remove the hinge pins and save for future use.
A
B
OM09389
Figure 5. Removing the Hinge Pins
A. Plastic clip
B. Hinge pin
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7. Remove and save the four screws attaching the hinge plate to the chassis.
8. Remove the hinge plate.
OM09380
Figure 6. Removing the Hinge Plate
Rack Installation Procedures
15
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Remove Bezel
1. Press the tab up (Figure 7, A).
2. Slide the bezel to the right.
3. Remove the bezel from the chassis.
A
OM09382
Figure 7. Removing the Bezel
A. Tab
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Remove EMI Covers
1. Remove and save the two screws that attach the EMI covers to the chassis.
2. Remove all of the EMI covers. There will be one thin cover and up to three wider covers. Do
not remove any of the hard drive carriers.
A
OM09376
Figure 8. Removing the EMI Covers
A. EMI covers
Rack Installation Procedures
17
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Remove Right Side Cover
1. Remove and save the screw at the rear of the chassis (Figure 9, A).
2. Pull up on the black clip (Figure 9, B).
3. Remove and save the black clip (Figure 9, C).
4. Slide the cover backwards and remove it (Figure 9, D).
C
B
A
D
OM09390
Figure 9. Removing the Right Side Cover
A. Screw
B. Pull the clip up
C. Remove the clip
D. Slide the cover off
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Install Right Side Cover
1. Slide the new cover into position (Figure 10, A).
2. Insert the black clip (Figure 10, B).
3. Press the clip down (Figure 10, C).
4. Insert and tighten the screw you removed earlier (Figure 10, D).
B
C
D
A
OM09391
Figure 10. Installing the Right Side Cover
A. Slide the cover on
B. Install the clip
C. Push the clip down
D. Screw
Rack Installation Procedures
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Install 5 ¼-Inch Devices into the Reorientation Bracket
1. Remove the two screws that hold the EMI shield in place.
2. Remove the EMI shield.
3. Slide the device into the bracket.
4. Insert and tighten the four screws removed when you removed the slide rails.
B
A
C
D
OM09392
Figure 11. Installing 5 ¼-Inch Devices
A. 5 ¼-Inch device
B. Screws that hold the device
C. EMI shields
D. Screws that hold the EMI shields
20
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Install the 5 ¼-Inch Reorientation Bracket
1. Slide the bracket into the chassis.
2. Insert and tighten five screws.
3. Connect data and power cables to the devices.
C
B
A
OM09393
Figure 12. Installing the 5 ¼-Inch Reorientation Bracket
A. Screw
B. Data cable
C. Power cable
Rack Installation Procedures
21
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Install Bezel
1. Position the chassis intrusion switch lock.
2. Using a Philips screwdriver, rotate the switch lock ½ turn clockwise.
C
A
B
D
OM09385
Figure 13. Installing the Chassis Intrusion Lock
A. Philips screwdriver
B. Chassis intrusion switch lock
C. Direction of rotation
D. Chassis intrusion switch
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3. Position the bezel. Make sure all of the plastic tabs are aligned with their holes.
4. Slide it to the left.
A
OM09384
Figure 14. Installing the Bezel
A. Tab
Rack Installation Procedures
23
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Install Screw Plate
1. Position the Screw Plate.
2. Insert and tighten the four screws you removed when you removed the door hinge plate.
A
OM09394
Figure 15. Installing the Screw Plate
A. Screw
24
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Install Front Cover
1. For each 5 ¼-inch peripheral, remove the corresponding plastic cover.
2. If you have a hot swap bay installed, remove that plastic cover.
3. Position the bezel by sliding the tabs on the top under the bezel.
4. Tighten the thumbscrews.
OM09395
Figure 16. Installing the Front Cover
Rack Installation Procedures
25
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Install Top Cover
1. Place the cover so the tabs go into the slots on the server. The cover should be flush against the
chassis.
2. Slid the cover forward until it stops.
3. Tighten the two captive screws into the rear of the chassis.
OM09170
Figure 17. Installing the Top Cover
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Install Rails
1. Using two screws for each handle, attach the handles to the chassis.
OM09375
Figure 18. Installing the Handles
2. Fully extend the rails.
3. Remove the smallest rail.
4. Position the rail
5. Insert and tighten four screws.
B
B
B
A
B
OM09377
Figure 19. Attaching the Rail to the Chassis
A. Rail
B. Screw locations
6. Install the rest of the rail in your rack.
Rack Installation Procedures
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OM09388
Figure 20. Rails Installed in a Rack
NOTE
✏
Your rack may vary from the illustration. Refer to your rack documentation
for information specific to your rack
7. Hold the chassis so the rails on the chassis engage the rails in your rack. You will need
someone to help you at this point.
8. Disengage the locking tab on each rail and slide the server into the rack.
A
OM09374
Figure 21. Installing the Server into a Rack
28
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SC5000 ꢀŠ˜
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Intel
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†
Copyright 2000, Intel Corporation.
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19
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20
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