651616-X
OPERATOR’S MANUAL
RELEASED:
REVISED:
(REV. L)
6-6-02
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
3-4-10
INCLUDE MANUALS: 66516-X FOLLOWER PLATE (PN 97999-854), 67195-X FOLLOWER PLATE (PN 97999-841) &
S-635 GENERAL INFORMATION (PN 97999-635)
TWO POST LIFT / RAM
(67081 BASIC LIFT / RAM PLUS FOLLOWER PLATE)
For use with 5 - 55 Gallon Drums
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
THIS MANUAL COVERS THE FOLLOWING MODELS (COMPLETE FOLLOWER DATA ON PAGE 3)
TYPICAL PUMP APPLICATION
MODEL (See Page 3 for Follower Plate)
651616-1, -2, -3, -7, -8, -9, -13, -14, -15, -19, -51, -52, -53, -57, -58, -59, -63
651616-4, -5, -6, -10, -11, -12, -16, -17, -18, -20, -54, -55, -56, -60, -61, -62, -64
3-1/4’’ TO 6’’ AIR MOTORS (TIE ROD PUMPS)
8’’ TO 12’’ AIR MOTORS (TIE ROD PUMPS)
SERVICE KITS
116772 for repair of E512LM valve.
104302 for repair of R37121-100 miniature regulator.
GENERAL DESCRIPTION
TheARO Model651616-XTwoPostLift / Ram usestwo 3-1/2’’air-pow-
ered cylinders connected by tubular steel cross member and is welded
toaheavygaugebaseplate. Itisnormallyusedtoraiseandlowerafluid
handling pump and follower in and out of a standard 55 - gallon drum, or
when used as a ram it can force high viscosity flowable material into the
pump inlet. It is offered with several follower plate options (see page 4)
which will accommodate most of the ARO Fluid Handling Industrial
pumps and allow connection directly to the pump lower end. There are
also mounting locations on the horizontal beam for the vertical rods al-
lowing use with 5 - gallon containers. Pump air controls (F-R-L) can be
mounted on the top horizontal support beam using the holes provided.
Cast aluminum followers are fitted with a dual lip seal or dual ‘‘O” ring
seal to wipe the drum clean and seal off the material from the atmo-
sphere. Several material options are available for the follower plate out-
er seal. Select a compatible seal for the material being pumped. The
model chart above shows the pump motors they will generally accom-
modate.
Whenproperlysecured, thisunithastheabilitytoraiseapumptocleara
standard55-gallondrum.Theoperatoristhenabletoeasilyremovethe
pump from the drum.
This Lift / Ram uses a hand lever 4-way control valve which controls the
air necessary to raise and lower the lift. This unit includes an auxiliary
manualair valve which isused tosupply acontrolled amountof air pres-
sure to the bottom of the follower plate. When the control valve is in the
‘‘UP’’ position, a small amount of air pressure applied under the follower
plate will help to raise the follower plate, pump and lift by relieving the
vacuum (refer to page 5).
651616-1
TWO POST LIFT / RAM
FIGURE 1
BASE DIMENSIONS: 39-1/2’’ (1003.3 mm) x 24’’ (609.6 mm)
HEIGHT: LOWERED 61-17/32’’ (156.3 cm), RAISED: 99-5/32’’ (251.9 cm)
Refer to page 2 for optional accessories available for pump stabilization
and drum hold down.
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET – BRYAN, OHIO 43506
(800) 495-0276 FAX(800) 892-6276
CCN 99445348
© 2010
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MODEL DESCRIPTION / FOLLOWER PLATE OPTIONS
PLATE PUMP
D’BL LIP FOLLOWER SEAL
MATERIAL, PART # COLOR
FOLLOWER
ROD
BASIC
MODEL
DESCRIPTION
STYLE
SIZE
PLATE (Pg.4) POS’N RAM / LIFT
651616-1
Nitrile, 92334 D
Polyurethane, 92122 ~
EPR, 92132 D
66516
651616-2 Standard Duty
651616-3
Flat
Small
66516-1
66516-2
66517
A
B
A
B
A
B
67081
67081
67081
67081
67081
67081
651616-4
Nitrile, 92334 D
651616-5 High Volume
651616-6
Flat
Large
Polyurethane, 92122 ~
EPR, 92132 D
66517-1
66517-2
66667
651616-7
Nitrile, 92334 D
651616-8 High Viscosity
651616-9
Tapered Small
Tapered Large
Polyurethane, 92122 ~
EPR, 92132 D
66667-1
66667-2
66668
651616-10
Nitrile, 92334 D
651616-11 High Volume High Viscosity
651616-12
Polyurethane, 92122 ~
EPR, 92132 D
66668-1
66668-2
67195-2
67195-1
67195-3
67196-2
67196-1
67196-3
67195-8
67196-8
66516-5 =
66516-6 =
66516-7 =
66517-5 =
66517-6 =
66517-7 =
67195-6 =
651616-13
EPR, 360-009 D (TUBE TYPE)
651616-14 Any Viscosity
651616-15
Tapered Small Neoprene, 360-008 D (TUBE TYPE)
Viton, 360-008V D (TUBE TYPE)
651616-16
EPR, 360-009 D (TUBE TYPE)
651616-17 High Volume Any Viscosity
651616-18
Tapered Large Neoprene, 360-008 D (TUBE TYPE)
Viton, 360-008V D (TUBE TYPE)
651616-19 Any Viscosity
651616-20 High Volume Any Viscosity
651616-51
Tapered Small Neoprene, 360-008-1 D (TUBE TYPE)
Tapered Large Neoprene, 360-008-1 D (TUBE TYPE)
Nitrile, 92334 D
A
B
67081
67081
651616-52 Standard Duty
651616-53
Flat
Small
Polyurethane, 92122 ~
EPR, 92132 D
A
B
A
B
67081
67081
67081
67081
651616-54
Nitrile, 92334 D
651616-55 High Volume Standard Duty
651616-56
Flat
Large
Polyurethane, 92122 ~
EPR, 92132 D
651616-57
EPR, 360-009 D (TUBE TYPE)
651616-58 Any Viscosity
651616-59
Tapered Small Neoprene, 360-008 D (TUBE TYPE) 67195-5 =
Viton, 360-008V D (TUBE TYPE)
EPR, 360-009 D (TUBE TYPE)
67195-7 =
67196-6 =
651616-60
651616-61 High Volume Any Viscosity
651616-62
Tapered Large Neoprene, 360-008 D (TUBE TYPE) 67196-5 =
Viton, 360-008V D (TUBE TYPE) 67196-7 =
651616-63 Any Viscosity
651616-64 High Volume Any Viscosity
Tapered Small Neoprene, 360-008-1 D (TUBE TYPE) 67195-9 =
Tapered Large Neoprene, 360-008-1 D (TUBE TYPE) 67196-9 =
A
B
67081
67081
SMALL = 3-1/4’’, 4-1/4”, 6’’ Motors, 2-Ball, 8” 44:1, 38:1 2-Ball
LARGE = 8’’, 10’’, 12’’ Extrusion pumps, (Except 8” 44:1, 38:1)
~ RED
D BLACK
= Follower plate is PTFE coated.
651616-X
PAGE 3 OF 8
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LIFT / RAM INSTALLATION
tions.
WARNING Failuretoproperlyinstalltheliftassemblycanre-
sult in severe personal injury and property damage. Read the
warning on page 2.
4. Place the pump on the follower plate andalign the pump andfollow-
er plate on the base and assemble the appropriate vertical rods.
5. Install the check and follower plate air hose from the control valve.
6. Assemble the vent plug to the follower plate.
7. When large pump motors are used, the horizontal arm should be
turned over to accommodate the F-R-L which can then be mounted
on top.
1. This assembly is shipped in two cartons: a) the follower plate b) the
ram / lift. Assemble the vertical rods to the Horizontal Bracket to
match the pump and follower plate combination.
2. Establish the desired location for the lift / ram and pay special atten-
tion to work area above, this area above the lift must be open, with-
out obstructions and safely away from any electrical devices.
3. THE LIFT MOUNTING PLATE BASE MUST BE SECURELY AN-
CHORED TO THE CONCRETE FLOOR. The mounting plate itself
can be used for a template for establishing the proper anchor loca-
NOTE: The ram was tested at the factory. The unit should be generally
checked over for leakage, because the fittings on the system may have
loosened in shipment.
ARO 55 GALLON FOLLOWER PLATES
(Refer to the chart on page 3)
17-7/8’’ (454.0 mm)
14’’ (355.6 mm)
17-7/8’’ (454.0 mm)
17-7/8’’ (454.0 mm)
14’’ (355.6 mm)
14’’ (355.6 mm)
66516-X
66517-X
66667-X
17-7/8’’ (454.0 mm)
14’’ (355.6 mm)
17-7/8’’ (454.0 mm)
17-7/8’’ (454.0 mm)
66668-X
67195-X
67196-X
FIGURE 3
PAGE 4 OF 8
651616-X
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OPERATING INSTRUCTIONS
OPERATING INSTRUCTIONS / INITIAL SETUP PROCEDURE
‘‘NEUTRAL’’ position.
TO CHANGE DRUMS:
NOTE: The control lever should be in the ‘‘NEUTRAL’’ position.
1. Place a new drum into position.
WARNING STAND CLEAR. When raising or lowering the lift.
Read the warning on page 2.
TO LOWER LIFT:
AIRCONTROLS
WARNING PINCH HAZARD. Follower can descend quickly
causinginjury.Keephandsclearwhenaligningwithcontainer.
Read the warning on page 2.
FOLLOWER PLATE
AIR SUPPLY VALVE
ON
OFF
NOTE: Be certainthefollower platevent plughasbeenremovedsothat
the air trapped between the follower and the material is allowed to es-
cape from this vent. Captured air between the follower plate and drum
will escape.
GAUGE
NOTE: The lift may hesitate momentarily before starting downward, the
air pressure inside the post air chamber must decrease before it will be-
gin to descend.
1. Shift the control valve lever to the ‘‘DOWN’’ position and proceed to
lower the pump.
2. Replacetheventplugoncethematerialbeginstooozefromthevent
opening.
DISASSEMBLY
1. Remove the top cross support bar from the cylinder pistons.
2. Remove the air valve assembly from the right post.
The following piston removal instructions are the same for both sides.
Piston removal requires the following tools:
S Screwdriver (flat blade)
PRESSURE
REGULATOR
CONTROL
LEVER
S .400” diameter rod, 12” - 18” long
S E - Ring pliers
3. Using the E - ring pliers, remove the snap ring which retains the
backup washer and upper piston ‘‘U” cup seal.
4. Locate one of the two service holes in the cap and insert the .400”
diameter rod.
5. Locate the end of the square retaining wire found 1” down from the
top of the cylinder.
FIGURE 4
6. Thebent tipofthewireprotrudesslightly. Usinga screwdriver, care-
fully pry out the wire slightly while using the rod to rotate the cap in a
clockwise direction 360_. Unwind the wire and expose the end with
the 90_ bend.
7. Remove the wire from the machined hole.
8. Remove the cap from the cylinder and remove from the piston, re-
move the washer and upper seal.
9. Remove the piston assembly. Disassemble as required to replace
worn seals.
TO RAISE LIFT, (THE FIRST TIME):
1. Take note of the pump / drum clearance above. Be certain the lift is
clearofanyobjectsabove.AlsorefertoOPERATINGANDSAFETY
PRECAUTIONS found on page 2.
2. Connecttheairsupply(150p.s.i./10.3barmaximum)totheairinlet.
3. Shift the control valve lever to the ‘‘UP’’ position.
4. Raisethelifthighenoughtocleartheheightofthe drum. Stop thelift
upward travel by moving the control valve lever to the (center)
‘‘NEUTRAL’’ position.
REASSEMBLY
1. Thoroughly lubricate the cylinder wall, all seals and especially lubri-
cate the groove where the retaining wire is located to aid in reas-
sembly.
TO RAISE LIFT, (NORMAL OPERATION):
1. Adjust the follower plate air valve pressure. DO NO OVERPRES-
SURIZE THE DRUM to avoid damage.
2. Replace the cap, align the hole with the access slot. Place the 90_
bendofthewireintothemachinedholeandsnapinplace. Usingthe
.400” diameter rod, rotate the cap clockwise and feed the retaining
wire into position.
3. Placethenew seal(with lipsdown) onthe piston, reinstallthewash-
er, place a sleeve over the piston rod to help ‘‘seat” the upper seal.
NOTE: Air from this valve will only pass when the control lever is in
the ‘‘UP’’ position.
2. Shift the control valve lever to the ‘‘UP’’ position.
3. Raisethelifthighenoughtocleartheheightofthe drum. Stop thelift
upward travel by moving the control valve lever to the (center)
651616-X
PAGE 5 OF 8
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PARTS LIST / 67081
67081 Two Post Ram / Lift
ITEM DESCRIPTION (Size in inches)
3 Nipple (1/4” - 18 N.P.T. x 1-1/2”)
4 Screw (1/4” - 20 x 1-1/4”)
5 90_ Street Elbow (1/4” - 18 N.P.T.)
f 6 Tubing (5/16” o.d. x 11’’)
7 90_ Male Fitting (1/4” - 18 N.P.T.)
f 8 Tubing (5/16” o.d. x 54”)
9 Male Connector (1/4” N.P.T. x 5/16”)
f 10 Tubing (5/16” o.d. x 60”)
11 Mounting Arm
(Qty) Part No.
ITEM DESCRIPTION (Size in inches)
(Qty) Part No.
(2) 95173
(1) Y27-52-C
(2) Y6-46-C
(1) Y43-2-C
(1) 94980-XXX-X
(3) 59756-158
(1) 94980-XXX-X
(2) 59474-158
(1) 94980-XXX-X
(1) 91350
22 Cap
23 Retaining Washer
24 Seal
(2) 90509
(2) 94010
25 Retaining Spring Wire
26 ‘‘O’’ Ring (3/16” x 3-1/4” o.d.)
27 Welded Assembly
28 Male Connector (1/4” N.P.T. x 5/16”)
29 Gauge (0 - 160 p.s.i. / 0 - 11 bar)
30 Regulator
(2) 90503
(2) Y325-336
(1) 67077
(1) 59474-158
(1) 29850
(1) R37121-100
(2) 20312-2
(1) E512LM
(1) Y28-1
12 Screw (7/8” - 14 UNF x 4”)
13 Decal (Up - N - Down)
14 Decal (Warning)
(4) 94009
31 Filter Muffler (1/4” - 18 N.P.T.)
32 Valve Assembly g
33 Shut-Off Valve (1/4” - 18 N.P.T.)
34 Tee (1/4” - 18 N.P.T.)
(1) 92449
(1) 93922
15 Screw (7/8” - 14 UNF x 5”)
16 Stop
(2) 94007
(1) Y43-32-C
(2) 94123
(2) 94008
35 Backup
17 Piston
(2) 94005
36 Pipe Plug (1/4” - 18 N.P.T.)
37 Lock Washer (7/8”)
38 Nipple (1/4” - 18 N.P.T.)
g Repair kit for Valve E512LM
f Bulk Tubing (5/16” o.d. x 100’)
(2) Y227-3-L
(2) Y14-875
(1) 1950
18 Stop
(2) 95172
19 Piston Rod
(2) 94014
20 Vertical Support Rod
21 Retaining Ring (2.210” o.d.)
(2) 94016
116772
(2) Y147-200
PAGE 6 OF 8
651616-X
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PARTS LIST / 67081
67081
(Top
View)
BASIC TWO POST RAM ASSEMBLY
25
VALVE DETAIL
27
9
33
29
30
38
34
28
31
32
7
12
37
21
22
23
24
11
25
26
20
6
4
7
36
19
3
5
13
14
18
10
8
35
17
16
7
9
15
Apply Loclite 271 to threads.
FIGURE 5
651616-X
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DIMENSIONAL DATA
39-1/2"(1003.3mm)
(927.1 mm)
36-1/2"
(38.1 mm)
1"
(25.4 mm)
(755.7mm)
29-3/4"
24"
(609.6 mm)
22"
(558.8mm)
‘‘B"
(454.0 mm)
‘‘A" 14"
(355.6mm)
99 -1/32”
(2515.2 mm)
EXTENDED
9-1/4”
(235.0mm)
61-11/32”
(1558.1mm)
RETRACTED
4-1/2
(114.3mm)
48-29/32”
(1242.2 mm)
43”
(1092.2 mm)
3"(76.2 mm)
11"
(279.4mm)
PN 97999-613
651616-X
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