Ingersoll Rand Personal Lift LC2A015SIP3LU E User Manual

PARTS AND MAINTENANCE

MANUAL

For

AIR HOIST WITH TROLLEY

LC2A015SIP3LVU..-E & LC2A030DIP3LVU..-E

LC2A015SIP3LVU..& LC2A030DIP3LVU..

LCA030SIP3LRU..-E / LCA060DIP3LRU..-E

LCA060DIP2LGU..-E / LCA070DIP3LRU..-E

LCA080DIP3LRE..-E

LCA060SIP3LRE..-E / LCA060SIP3LRN..-E

LCA120DIP3LRE..-E / LCA120DIP3LRN..-E

LCA250QIP3LRE..-E / LCA250QIP3LRN..-E

READ THIS MANUAL BEFORE USING THESE PRODUCTS. This manual contains important

safety, installation, operation information. Make this manual available to all persons responsible for

the operation, installation of these products.

WARNING

Do not use this hoist for lifting, supporting, or transporting people or lifting or supporting loads over

people.

Always operate, inspect and maintain this hoist in accordance with European or National Standards

Safety Code and any other applicable safety codes and regulations.

Refer all communications to the nearest Ingersoll-Rand Material Handling Products Office or

Distributor.

Form SAM 0206

Edition 17

September 2011

2002 IR/SAMIIA

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SAFETY INFORMATION

This manual provides important information for all

personnel involved with the safe installation, operation and

proper maintenance of this product. Even if you feel you

The National Safety Council, Accident Prevention

Manual for Industrial Operations, Eighth Edition and

other recognized safety sources make a common point.

are familiar with this or similar equipment, you should read Employees who work near cranes or assist in hooking on or

and understand this manual before operating the product.

arranging a load should be instructed to keep out from

under the load. From a safety standpoint, one factor is

paramount : conduct all lifting operations in such a manner

Danger, Warning, Caution and Notice

Throughout this manual there are steps and procedures that if there were an equipment failure, no personnel would

which, if not followed, may result in injury. The following be injured. This means keep out from under a raised load

signal words are used to identify the level of potential and keep out of the line of force of any load.

hazard.

To our interpretation, INGERSOLL-RAND Material

Handling hoists are manufactured in accordance with the

latest standards.

DANGER

Danger is used to indicate the

presence of a hazard which willcause

severe injury, death, or substantial

property damage if the warning is

ignored.

However, contrary to common belief, as we understand it,

generally places the burden of compliance with the user,

not the manufacturer. Many requirements are not concerned

or connected with the manufactured product but are, rather,

connected with the final installation. It is the owner's

responsibility and user's responsibility to determine the

suitability of a product for any particular use. Check all

applicable industry, trade association, federal, state and

local regulations. Read all operating instructions and

warnings before operation.

WARNING

Warning is used to indicate the

presence of a hazard which can cause

severe injury, death, or substantial

property damage if the warning is

ignored.

Rigging : It is the responsibility of the operator to exercise

caution, use common sense and be familiar with proper

rigging techniques.

CAUTION

NOTICE

Caution is used to indicate the

presence of a hazard whichwill or can

cause minor injury or property damage

if the warning is ignored.

NOTICE

Notice is used to notify people of

installation, operation or maintenance

information which is important but not

hazard-related.

INGERSOLL-RAND

Replacement

Parts

are

specifically designed to ensure optimum performance

of your equipment. Use of other than genuine

INGERSOLL-RAND Material Handling parts may

adversely affect safe operation and will invalidate the

warranty.

Safety Summary

WARNING

Do not use this hoist or attached equipment for

lifting, supporting, or transporting people or

supporting loads over people.

The supporting structures and load-attaching devices

used in conjunction with this hoist must provide and

adequate safety factor to handle the rated load, plus

the weight of the hoist and attached equipment. This

is the customer's responsibility. If in doubt, consult a

qualified structural engineer.

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SAFE OPERATING INSTRUCTIONS

The following warnings and operating instructions are

intended to avoid unsafe operating practices which might

lead to indury or property damage.

10. When using two hoists to suspend one load, select

two trolleys each having a rated capacity equal to or

more than the load. This provides adequate safety in

the event of a sudden load shift or failure of one

trolley.

11. Never place your hand inside the throat area of a

hook

12. Only operate a hoist when the load is centered under

the hoist. Do not "side pull" or "yard".

INGERSOLL-RAND recognizes that most companies

who use hoists and trolley safety program in force at their

facility. In the event that some conflict exists between a

rule set forth in this publication and a similar rule already

set by an individual company, the more stringent of the

two should take precedence.

13. Pay attention to the load at all times when operating

the trolley.

Safe Operating Instructions are provided to make an

operator aware of dangerous practices to avoid and are

not necessarily limited to the following list. Refer to

specific sections in the manual for additional safety

information.

14. Make sure all people are clear of the load path. Do

not lift a load over people.

15. Never use the hoist for lifting or lowering people,

and never allow anyone to stand on a suspended

load.

16. Do not swing a suspended load.

Refer to the hoist manual for additional precautions and

instructions.

17. Never suspend a load for an extended period of time

18. Never leave a suspended load unattended.

19. Never weld or cut a load suspended by the trolley.

20. Always rig the load properly and carefully.

21. Remove all loads before performing any

maintenance.

1. Only allow qualified people (trained in safety and

operation) to operate the hoist.

2. Only operate a hoist and a trolley if you are

physically fit to do so.

3. When a "DO NOT OPERATE" sign is placed on the

hoist controls, do not operate the hoist until the sign

has been removed by designated personnel.

22. Avoid collision or bumping of hoist and trolley.

23. After use, properly secure hoist and all loads.

4. Before each shift, the operator should inspect the

hoist and the trolley for wear or damage.

5. Never use a hoist and a trolley that inspection

indicates is defective.

6. Periodically, inspect the hoist and the trolley

thoroughly and replace worn or damaged parts.

7. Lubricate the hoist and the trolley regularly.

8. Using the hoist, only lift loads less than or equal to

the lower rated capacity of the trolley or hoist.

9. Only attach a hoist having a raded capacity equal to

or less than the capacity of the trolley.

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INSTALLATION

Prior to installing the hoist, carefully inspect it for possible

shipping damage.

trolley over the entire length of the beam with a capacity

load suspended 4 to 6 inches (10 to 15 cms) off the floor.

Hoists are supplied fully lubricated from the factory.

Lubrication of the load chain is recommended before initial

hoist operation.

CAUTION

• To avoid an unbalanced load which may damage the

trolley, the hoist must be centered under the trolley.

CAUTION

• Owners and users are advised to examine specific,

NOTICE

local or other regulations, including American National • Trolley wheels ride on the top of the lower flange of

Standards and/or OSHA Regulations which may apply the beam.

to a particular type of use of this product before

installing or putting hoist to use.

Air System

WARNING

The supply air must be clean, lubricated and free from

moisture. A minimum of 90 psi (6.3 bar/630 kPa) at the

hoist motor is required to provide rated hoist capacity. Air

inlet port size for LCA015S and LCA030D units is 1/2 in.

BSP. On all other units the inlet port size is 3/4 in. BSP.

• A falling load can cause injury or death. Before

installing, read "Safety Information."

Mounting

Make certain your hoist is properly installed. A little extra

Air Lines

time and effort in doing so can contribute a lot toward The inside diameter of the hoist air supply lines must not be

preventing accidents and helping you get the best service smaller than 3/4 in. (19 mm). Before making final

possible.

connections, all air supply lines should be purged before

Always make certain the supporting member from which connecting to system inlet. Supply lines should be as short

the hoist is suspended is strong enough to support the and straight as installation conditions will permit. Long

weight of the hoist plus the weight of the maximum rated transmission lines and excessive use of fittings, elbows,

load plus a generous factor of at least 500% of the tees, globe valves, etc. cause a reduction in pressure due to

combined weights.

restrictions and surface friction in the lines.

If the hoist is suspended by a top hook, the supporting

member should rest completely within the saddle of the

Lubricator

hook and be centered directly above the hook shank. Do not The air motor may be operated without lubrication. If an air

use a supporting member that tilts the hoist.

line lubricator is used, it should be replenished daily with

SAE 30W Grade ISO VG 100 oil (minimum viscosity 135

Cst at 104° F (40° C)).

Hook Mounted Hoist

Place hook over mounting structure. Make sure hook latch

is engaged.

CAUTION

• Shut off air supply before filling air line lubricator.

Trolley Mounted Hoist

When installing a trolley on a beam, measure the beam

Filter

flange and temporarily install the trolley on the hoist to It is recommended that an air line strainer/filter be installed

determine the exact distribution and arrangement of the within 3 ft (1 m) of the motor air inlet port to prevent dirt

spacers. The total distance between the wheel flanges from entering the motor. The strainer/filter should provide

should be 3/16 in. to 1/4 in. (4.76 mm to 6.35 mm) greater 20 micron filtration and include a moisture trap. Clean the

than the width of the beam flange.

strainer/filter monthly to retain its operating efficiency.

The number of spacers between the trolley side plate and

the mounting lug on the hoist must be the same in all four

Moisture in Air Lines

locations in order to keep the hoist centered under the I- Moisture that reaches the air motor through the supply lines

beam. The remaining spacers must be equally distributed on is the chief factor in determining the length of time between

the outside of the side plates. (For additional information service overhauls. Moisture traps can help eliminate

refer to the trolley manufacturer's literature.)

moisture. Other methods, such as an air receiver which

collects moisture before it reaches the motor or an

aftercooler at the compressor that cools the air prior to

distribution through the supply lines are also helpful.

WARNING

• At least one mounting spacer must be used between

the head of each trolley bracket bolt and the trolley

bracket and between each trolley bolt nut and the

trolley bracket. Failure to do this could cause the hoist

to fall when used improperly.

Motor

For optimum performance and maximum durability of

parts, operate the air motor within the operating

specifications provided in the "SPECIFICATIONS"

section. The air motor should be installed as near as

possible to the compressor or air receiver.

Ensure the trolley bolts or nuts are torqued in accordance

with manufacturer's specifications. When installing the

hoist and trolley on the beam, make certain the side plates

are parallel and vertical. After installation, operate the

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Overload Device

NOTICE

Overload protection is integrated into the motor body and is

standard on -E versions. The overload system is based on

detection of the difference in air pressure between the inlet

and outlet ports. It consists of a valve which is normally

closed. The valve senses pressure at the motor inlet and

• Allow chain to pile naturally in the chain container.

Piling the chain carelessly into the container by hand

may lead to kinking or twisting that will jam the hoist.

Attaching Limit Stop

outlet and compares the difference between the two 1. On hoists without a chain bucket, slide buffer and washer

pressures to the index value established by spring onto chain.

adjustment. A difference in pressure greater than the index 2. Install limit stop as described under "Chain Container".

value causes the emergency stop to be activated. This then 3. Run hoist slowly in the "DOWN" direction to verify limit

exhausts the air and hoist operation stops.

stop activates cutout.

Overload protection is adjusted at the factory to 120% of

the safe working load (SWL). It is also able to operate on

both sides for mining versions with two bottom hooks.

Refer to the "MAINTENANCE" section for adjustment

procedures.

Storing the Hoist

1. Always store the hoist in a no load condition.

2. Wipe off all dirt and water.

3. Oil the chain, hook pins and hook latch.

4. Place in a dry location.

5. Plug hoist air inlet port.

6. Before returning hoist to service, follow instructions for

hoists not in regular service in the "INSPECTION" section.

Main Air Shut-off Valve

The main air shut-off valve is completely integrated into the

motor body and is standard on -E versions.

Chain container

1. Check the chain container size to make sure the length of

the load chain is within the capacity of the chain container.

Replace with a larger chain container if required.

2. When a chain bucket is used, Install a chain buffer on the

15th link from the end of the chain.

3. Attach the chain container to the hoist.

4. Run bottom block to the lowest point and run hoist in the

"UP" direction to feed the chain back into the container.

ADJUSTMENT TROLLEY LCA015S/LCA030D

Pre-adjust trolley for installation using Dwg. D5230233 and the

following instructions.

1. Fasten tightening nuts (74) to one end of suspension shaft (75),

using springwashers (73) , apply Loctite® 243 to capscrews

threads.

2. Measure beam flange width and establish required position for

spacers. Install required outside spacers on suspension shaft (75).

3. Thread a nut (66) onto each end of the screw rod (67), as far to

the center as possible.

11. Screw inner nuts (66) out until they contact with side plates.

Thread outside nuts (66) onto screw or until tight against side

plates. Check that side plates are perpendicular to beam.

12. Upon completion of installation, ensure trolley beam stops are

installed and conduct initial operating checks as described in

“OPERATION” section. Check that side plates are vertical and

parallel to each other.

4. Insert one end of this rod into the side plate and loosely fasten

with another nut (66).

5. Insert suspension shaft through side plate (36).

6. Install an equal number of spacers to each side of hoist

support (35), and sprokets wheels support (58), on suspension

shaft.

NOTICE

• The total clearance between the beam and the trolley wheel

flanges is 4 to 8 mm when trolley is installed correctly. As

shown in Dwg. D5230233, the difference between dimensions

“X” and “Y” equals the total clearance.

7. Support the assembled portion of trolley on the beam.

8. Install second side plate (37).

9. Place the rest of spacers on the suspension shaft and secure

loosely with nutsand springwashers.

10. Verify trolley wheel to beam total clearance. Adjust spacer

locations until clearance specification is attained (refer to Dwg.

D5230233). Apply Loctite® 243 to nuts and secure in place.

(Dwg.D5230233

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ADJUSTMENT TROLLEY LCA030S/LCA060D/LCA70D

Adjustment Trolley

Refer.Dwg.D5230459

WARNING

Before installing read "SAFETY INFORMATION",

Make sure trolley wheels are compabible with the

beam. Tapered wheels are for use only with "I"

beams (IPN) ; flat tread wheels are for use only with

"H" type beams (IPE).

According to travelling beam used

The adjustment is realized with the distance washer :

2.5-3-3,5-4-5-15-25 and 42.5 mm thick

(Rep. 23-26-27-28-35-36-43-52).

NOTICE

1. Stack un the washers as notified on the following

sheet.

2. Position the tightening washers Rep. 31.

3. Tighten the nuts Rep. 51 at 55 mdaN.

Trolley wheels ride on the top of the lower flange of

the beam.

During assembly lubricate gears, nuts, capscrews,

and all machined threads with applicable lubricants.

Use of antiseize compound and/or thread lubricant

on capscrew and nut threaded areas prevents

corrosion.

Tightening washer

+ nut

Distance

washer

Trolley

flange

Distance Hoist

washer

Distance Trolley flange

washer

Distance

washer

Tightening washer

+nut

Rolling beam

Additionnal thickness

of distance washer

Thickness of

distance washer

Thickness of

distance washer

Additionnal thickness

of distance washer

to make use adjustment

IPN 220-98

IPN 240-106

IPN 260-113

IPN 280-119

IPN 300-125

IPN 320-131

IPN 340-137

IPN 360-143

IPN 400-155

IPN 450-170

IPN 500-185

IPN 550-200

IPN 600-215

IPE 220-110

IPE 240-120

IPE 270-135

IPE 300-150

IPE 330-160

IPE 360-170

IPE 400-180

IPE 450-190

IPE 500-200

IPE 535-210

IPE 600-220

HE 206

42.5+25+15+5+4+3.5+3+3+2.5+2.5

42.5+25+15+5+3.5+3+3+2.5+2.5

42.5+25+15+4+3.5+3+3+2.5

42.5+25+15+4+3.5+3+2.5

42.5+25+15+4+3+3

2.5+2.5+3+3+3.5+4+5+15+25+42.5

2.5+2.5+3+3+3.5+5+15+25+42.5

2.5+3+3+3.5+4+15+25+42.5

2.5+3+3.5+4+15+25+42.5

3+3+4+15+25+42.5

3+4+15+25+42.5

2.5+5

2.5+3+5

5+2.5

5+3+2.5

2.5+2.5+3.5+5

2.5+2.5+3+3.5+5

2.5+2.5+3+3+3.5+5

2.5+5+15

5+3.5+2.5+2.5

5+3.5+3+2.5+2.5

5+3.5+3+3+2.5+2.5

15+5+2.5

42.5+25+15+4+3

42.5+25+15+4

4+15+25+42.5

42.5+25+4+3.5+3+3+2.5

42.5+25+4+3.5+2.5

2.5+3.5+4+25+42.5

2.5+3+3+3.5+4+25+42.5

2.5+3+3+4+15+42.5

2.5+2.5+3+3+4+5+42.5

2.5+2.5+3+3+4+15+25

3.5+4+15+25

2.5+3+3+5+15

2.5+3.5+5+25

3.5+15+25

15+5+3+3+2.5

25+5+3.5+2.5

25+15+3.5

42.5+15+4+3+3+2.5

42.5+5+4+3+3+2.5+2.5

25+15+4+3+3+2.5+2.5

25+15+4+3.5

3.5+5+42.5

42.5+5+3.5

2.5+2.5+3+3+5+42.5

3+3

42.5+5+3+3+2.5+2.5

3+3

42.5+25+15+5+4+3.5+2.5+2.5

42.5+25+15+4+3.5+2.5+2.5

42.5+25+5+4+3+3+2.5+2.5

42.5+25+4+3.5+2.5+2.5

42.5+15+5+4+3.5+2.5+2.5

42.5+15+4+3.5+2.5+2.5

42.5+15+4+3.5

2.5+2.5+3.5+4+5+15+25+42.5

2.5+2.5+3.5+4+15+25+42.5

2.5+2.5+3+3+4+5+15+25+42.5

2.5+2.5+3.5+4+25+42.5

2.5+2.5+3.5+4+5+15+42.5

2.5+2.5+3.5+4+15+42.5

3.5+4+15+42.5

3+3+5

5+3+3

3.5+15

15+3.5

3+3+5+15

15+5+3+3

3+3+25

25+3+3

3+3+5+25

25+5+3+3

2.5+2.5+3+3+5+25

3.5+42.5

25+5+3+3+2.5+2.5

42.5+3.5

25+15+5+4+3+3+2.5+2.5

25+15+4+3+3+2.5+2.5

25+15+4+3+3

2.5+2.5+3+3+4+5+15+25

2.5+2.5+3+3+4+15+25

3+3+4+15+25

3.5+5+42.5

42.5+5+3.5

2.5+2.5+3.5+5+42.5

3.5+15+42.5

3+3.5+5+42.5

3.5+15+42.5

3+3.5+15+42.5

3.5+25+42.5

2.5+5+25+42.5

42.5+5+3.5+2.5+2.5

42.5+15+3.5

42.5+5+3.5+3

42.5+15+3.5

42.5+15+3.5+3

42.5+25+3.5

42.5+25+5+2.5

42.5+25+5+3+3+2.5

42.5+25+15+2.5

42.5+25+15+5+3.5

42.5+25+15+5+4++3.5

42.5+25+15+4+3.5+3+3

42.5+25+15+5+4+3.5+3+3

42.5+25+15+5+4+3.5+3+3+2.5

25+5+4+3+3+2.5+2.5

25+15+4+3+2.5+2.5

25+5+4+3+3+2.5+2.5

25+5+4+3+2.5+2.5

2.5+2.5+3+3+4+5+25

2.5+2.5+3+4+15+25

2.5+2.5+3+3+4+5+25

2.5+2.5+3+4+5+25

2.5+2.5+3+3+4+5+15

2.5+3+3+3.5+4+15

2.5+3.5+4+15

HE 220

HE 226

HE 240

15+5+4+3+3+2.5+2.5

15+4+3.5+3+3+2.5

HE 248

HE 260

15+4+3.5+2.5

5+4+3.5+3+3+2.5

2.5+3+3+5+25+42.5

2.5+15+25+42.5

HE 268

2.5+3+3+3.5+4+5

HE 280

4+3+3+2.5+2.5

3+3+2.5+2.5

5+2.5+2.5

2.5+2.5

3.5+5+15+25+42.5

2.5+2.5+3+3+4

HE 288

3.5+4+5+15+25+42.5

3+3+3.5+4+15+25+42.5

3+3+4+5+15+25+42.5

2.5+3+3+3.5+4+5+15+25+42.5

2.5+2.5+3+3

HE 290

2.5+2.5+5

HE 300

2.5+2.5

HE 305

2.5

HE 310

2.5+2.5+3+3+3.5+4+5+15+25+42.5 42.5+25+15+5+4+3.5+3+3+2.5+2.5

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ADJUSTMENT TROLLEY LCA060S TO 250Q « LR »

Adjustment Trolley

Refer.Dwg.D5440207

WARNING

Before installing read "SAFETY INFORMATION",

Make sure trolley wheels are compabible with the

beam. Tapered wheels are for use only with "I"

beams (IPN) ; flat tread wheels are for use only with

"H" type beams (IPE).

According to travelling beam used

The adjustment is realized with the distance washer :

2.5-3-3,5 - 5 - 6 - 10 - 15 and 35 mm thick

(Rep. 23-26-27-28-35-36-43-52).

1. Stack un the washers as notified on the following

sheet.

2. Position the tightening washers Rep. 31.

3. Tighten the nuts Rep. 51 at 110 mdaN.

NOTICE

Trolley wheels ride on the top of the lower flange of

the beam.

During assembly lubricate gears, nuts, capscrews,

and all machined threads with applicable lubricants.

Use of antiseize compound and/or thread lubricant

on capscrew and nut threaded areas prevents

corrosion.

Tightening washer

+ nut

Distance

washer

Trolley

flange

Distance

washer

Hoist

Distance

washer

Trolley flange

Distance Tightening washer

washer +nut

Rolling beam

Additionnal thickness

of distance washer

Thickness of

distance washer

Thickness of

distance washer

Additionnal thickness

of distance washer

to make use adjustment

IPN 360-143 35+15+10+6+5+3.5+3.5+3+2.5

IPN 400-155 35+15+10+5+3.5+3.5+3+2.5

IPN 450-170 35+15+10+3.5+3.5+3

IPN 500-180 35+10+5+3.5+3.5+3+2.5

IPN 550-200 35+6+5+3.5+3+2.5

2.5+3+3.5+5+6+10+15+35

2.5+3+3.5+3.5+5+10+15+35

3+3.5+3.5+10+15+35

2.5+3+3.5+3.5+5+10+35

2.5+3+3.5+5+6+35

2.5+3+3.5+3.5+35

2.5+3+3.5+5+6+10+15+35

2.5+3+3.5+6+10+15+35

3+3.5+3.5+10+15+35

2.5+3+3.5+5+6+10+35

2.5+3+3.5+6+10+35

2.5+3+3.5+5+6+35

3+3.5+3.5+5+35

2.5+3+3.5+5+6+10+15

2.5+3+3.5+5+6+15

3+3.5+3.5+6+15

3+3.5+3.5+15

2.5+5+6

6+15

6+5+2.5

15+6

3.5+10+15

5+6+10+15

3.5

15+10+3.5

IPN 600-215 35+3.5+3.5+3+2.5

15+10+6+5

IPE 300-150

IPE 330-160

IPE 360-170

IPE 400-180

IPE 450-190

IPE 500-200

IPE 535-210

IPE 600-220

HE 240

35+15+10+6+5+3.5+3+2.5

35+15+10+6+3.5+3+2.5

35+15+10+3.5+3.5+3

35+10+6+5+3.5+3+2.5

35+10+6+3.5+3+2.5

35+6+5+3.5+3+2.5

35+5+3.5+3.5+3

15+10+6+5+3.5+3+2.5

15+6+5+3.5+3+2.5

15+6+3.5+3.5+3

15+3.5+3.5+3

6+5+3.5+3.5+3

6+3.5+3+2.5

3.5

3.5+5

5+3.5

2.5+5+6

6+5+2.5

3.5+15

15+3.5

3.5+5+15

15+5+3.5

3.5+10+15

2.5+6+10+15

3.5+35

15+10+3.5

15+10+6+2.5

25+3.5

3.5+10+35

2.5+5+10+35

2.5+5+6+10+35

2.5+10+15+35

3.5+5+10+15+35

35+10+3.5

HE 248

35+10+5+2.5

35+10+6+5+2.5

35+15+10+2.5

35+15+10+5+3.5

35+15+10+3.5+3.5+3+2.5

35+15+10+6+5+2.5

35+15+10+6+3.5+3.5+2.5

35+15+10+6+5+3.5+3.5+3

HE 260

HE 268

3+3.5+3.5+5+6

HE 280

2.5+3+3.5+6

HE 288

6+5

2.5+3+3.5+3.5+10+15+35

2.5+5+6+10+15+35

5+6

HE 290

3.5+3.5+3

3+3.5+3.5

HE 300

2.5+3+3.5+3.5+6+10+15+35

3+3.5+3.5+5+6+10+15+35

HE 305

2.5

HE 310

2.5+3+3.5+3.5+5+6+10+15+35 35+15+10+6+5+3.5+3.5+3+2.5

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SPECIFICATIONS LC2A015S/030D

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SPECIFICATIONS LCA030S/060D









* Not applicable for LCA---2LGU

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SPECIFICATIONS LCA070D

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SPECIFICATIONS LCA060S/080D/120D

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SPECIFICATIONS LCA250Q

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PNEUMATIC SCHEME (LC2A015S/LC2A030D)

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PNEUMATIC SCHEME (LCA030S TO LCA250Q)

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OPERATION

The four most important aspects of hoist operation are:

WARNING

1. Follow all safety instructions when operating the hoist.

2. Allow only people trained in safety and operation of

this product to operate the hoist.

3. Subject each hoist to a regular inspection and

maintenance program .

• Allow only personnel trained in safety and operation

of this product to operate hoist and trolley.

• The hoist is not designed and not suitable for lifting,

lowering or moving people. Never lift loads over people.

4. Be aware of the hoist capacity and weight of load at all

times.

WARNING

• The hook latch is intended to retain loose slings or

devices under slack conditions. Hook latches are not

intended to be anti-fouling devices, so caution must be

used to prevent the latch from supporting any of the

load.

Operators must be physically competent. Operators must

have no health condition which might affect their ability to

act, and they must have good hearing, vision and depth

perception. The hoist operator must be carefully instructed

in his or her duties and must understand the operation of the

hoist, including a study of the manufacturer's literature. The

operator must thoroughly understand proper methods of

hitching loads and should have a good attitude regarding

safety. It is the operator's responsibility to refuse to operate

the hoist under unsafe conditions.

Pendant

The pendant is a remote control that allows the operator to

control the positioning of a load. It will allow the operator

to control hoist movements from a distance, thereby

allowing exact positioning of a hook.. The four lever

pendant controls both hook and trolley positions.

Initial Operating Checks

Emergency Stop

Hoists are tested for proper operation prior to leaving the

The Emergency Stop button, when activated, will

factory. Before the hoist is placed in service the following immediately stop all operations of the hoist and trolley.

initial operating checks should be performed. The Emergency Stop button will remain depressed after

1. After installation of trolley mounted hoists, check to activation.

ensure the hoist is centered below the trolley.

To reset four lever pendants Emergency Stop button twist

2. Check for air leaks in the supply hose and fittings to (rotate) Emergency Stop button clockwise until button

pendant, as well as from pendant to manifold.

releases and spring returns to its original position. Depress

3. When first running the hoist or trolley motors, some light "ON" button.

oil should be injected into the inlet connection to allow

good lubrication.

4. When first operating the hoist and trolley it is

recommended that the motors be driven slowly in both

directions for a few minutes.

5. Operate the trolley along the entire length of the beam.

6. Inspect hoist and trolley performance when raising,

moving and lowering test loads. Hoist and trolley must

operate smoothly and at rated specifications prior to

being placed in service.

7. Check that trolley and hook movement is in the same

direction as arrows and pendant control labels.

8. Raise and lower a light load to check operation of the

hoist brake.

9. Check hoist operation by raising and lowering a load

equal to the rated capacity of the hoist a few inches (cm)

off the floor.

10. Check operation of limit devices.

11. Check to see that the hoist is directly over the load. Do

not lift the load at an angle ("side pull" or "yard").

12. Check to see the hoist is securely connected to the

overhead crane, monorail, trolley or supporting

member.

(Dwg.MHP1547)

13. Check to see that the load is securely inserted in the

hook, and that the hook latch is engaged.

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INSPECTION

1. OPERATION. Check for visual signs or abnormal noises

WARNING

(grinding, etc.) which could indicate a potential

problem. Make sure all controls function properly and

return to neutral when released. Check chain feed

through the hoist and bottom block. If chain binds,

jumps, is excessively noisy or "clicks," clean and

lubricate the chain. If the problem persists, replace the

chain. Do not operate the hoist until all problems have

been corrected.

• All new, altered or modified equipment should be

inspected and tested by personnel instructed in safety,

operation and maintenance of this equipment to ensure

safe operation at rated specifications before placing

equipment in service.

• Never use a hoist that inspection indicates is damaged.

Frequent and periodic inspections should be performed on

equipment in regular service. Frequent inspections are 2. UPPER AND LOWER LIMIT DEVICE. Test operation

visual examinations performed by operators or personnel

trained in safety and operation of this equipment and

include observations made during routine hoist operation.

Periodic inspections are thorough inspections conducted by

personnel trained in the safety, operation and maintenance

of this equipment.

with no load slowly in both extremes of travel. Upward

travel must stop when the stop buffer on the bottom

block hits hoist limit switch. Downward travel must

stop when the stop buffer attached to the end of the

unloaded load chain decreases and activates the limit

switch.

The states inspection intervals depend upon the nature of 3. HOOKS. Check for wear or damage, increased throat

the critical components of the equipment and the severity of

usage. The inspection intervals recommended in this

manual are based on intermittent operation of the hoist

eight hours each day, five days per week, in an environment

relatively free of dust, moisture and corrosive fumes. If the

hoist is operated almost continuously or more than the eight

hours each day, more frequent inspections will be required.

width, bent shank or twisting of hook. Replace hooks

which exceed the throat opening discard width or which

exceed a 10° twist. If the hook latch snaps past the tip of

the hook, the hook is sprung and must be replaced.

Check hook support bearings for lubrication or damage.

Ensure that they swivel easily and smoothly.

4. HOOK LATCH. Make sure hook latch is present and

Careful inspection on a regular basis will reveal potentially operating. Replace if necessary.

dangerous conditions while still in the early stages,

allowing corrective action to be taken before the condition

becomes dangerous.

CAUTION

• Do not use hoist if hook latch is missing or damaged.

Deficiencies revealed through inspection, or noted during

operation, must be reported to designated personnel 5. CONTROLS. During operation of the hoist, verify that

instructed in safety, operation and maintenance of this response to pendant is quick and smooth. See that the

equipment. A determination as to whether a condition controls return to neutral when released. If hoist responds

constitutes a safety hazard must be made, and the correction slowly or movement is unsatisfactory, do not operate the

of noted safety hazards accomplished and documented by hoist until all problems have been corrected.

written report before placing the equipment in service.

6. AIR SYSTEM. Visually inspect all connections, fittings,

hoses and components for indication of air leaks. Repair

any air leaks found. Check and clean the filter.

Records and Reports

7. LOAD CHAIN. Examine each of the links for bending,

cracks in weld areas or shoulders, traverse nicks and

gouges, weld splatter, corrosion pits, striation (minute

parallel lines) and chain wear, including bearing surfaces

between chain links. Replace a chain that fails any of the

inspections. Check chain lubrication and lubricate if

necessary. Refer to "Load Chain" in the "LUBRICATION"

section.

Inspection records, listing all points requiring periodic

inspection should be maintained for all load bearing

equipment.

Written reports, based on severity of service, should be

made on the condition of critical parts as a method of

documenting periodic inspections. These reports should be

dated, signed by the person who performed the inspection,

and kept on file where they are readily available for review.

NOTICE

• The full extent of load chain wear cannot be

determined by visual inspection. At any indication of

load chain wear, inspect the chain and chain wheel in

accordance with instructions in "Periodic Inspection."

Load Chain Reports

Records should be maintained documenting the condition

of load chain removed from service as part of a long-range

load chain inspection program. Accurate records will

establish a relationship between visual observations noted

during frequent inspections and the actual condition of the

load chain as determined by periodic inspection methods.

8. LOAD CHAIN REEVING. Ensure welds on standing

links are away from load sheave. Reinstall chain if

necessary. Make sure chain is not capsized, twisted or

kinked.

Frequent Inspection

On hoists in continuous service, frequent inspections should

be made by operators at the beginning of each shift. In

addition, visual inspections should be conducted during

regular service for any damage or evidence of malfunction.

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Periodic Inspection

11. LOAD CHAIN. Measure the chain for stretching.

Measure the load chain over the outside of five link

sections all along the the chain, paying particular

attention to the most frequently reeved links. When any

five links in the working length reaches or exceeds the

discard length, replace the entire chain. Always use

genuine Ingersoll-Rand Material Handling replacement

chain. Zinc plated load chain is standard on Liftchain

hoists.

frequency of periodic inspection depends on severity of

usage:

NORMAL

HEAVY

SEVERE

quarterly

yearly

semiannually

Disassembly may be required for HEAVY or SEVERE

usage. Keep accumulative written records of periodic

inspections to provide a basis for continuing evaluation.

Inspect all the items in "Frequent Inspection." Also inspect

the following:

LC2A015S / LC2A030D :

Chain size 8x24 G8 (69089432)

Normal Length: 120 mm

Discard Length: 122 mm

1. FASTENERS. Check all rivets, split pins, capscrews and

nuts. Replace if missing or tighten if loose.

LCA030S / LCA060D :

Chain size 13x36 G6 (69087432)

Normal Length: 180 mm

2. ALL COMPONENTS. Inspect for wear, damage,

distortion, deformations and cleanliness. If external

evidence indicates the need, disassemble. Check gears,

shafts, bearings, sheaves, chain guides, springs and

covers. Replace worn or damaged parts. Clean, lubricate

and reassemble.

3. HOOKS. Inspect hooks carefully for cracks using

magnetic particle or other suitable non-destructive

method. Inspect hook retaining parts. Tighten or repair

if necessary.

Discard Length: 183 mm

LCA035S / LCA070D :

Chain size 13x36 G8 (69054232)

Normal Length: 180 mm

Discard Length: 183 mm

4. LOAD CHAIN SPROCKET. Check for damage or

excessivewear. Replace if necessary. Observe the action

of the load chain feeding through the hoist. Do not

operate a hoist unless the load chain feeds through the

hoist and hook block smoothly and without audible

clicking or other evidence of binding or malfunctioning.

5. MOTOR. If performance is poor, disassemble the motor

and check for wear or damage to bearings and shafts.

The parts should be cleaned, lubricated and

reassembled. Replace worn or damaged parts.

6. BRAKE. Raise a load equal to the rated capacity of the

hoist a few inches (cms) off the floor. Verify hoist holds

the load without drift. If drift occurs, disassemble.

Remove the brake discs as described in the

"MAINTENANCE" section. Check and clean the brake

parts each time the hoist is disassembled. Replace the

brake discs if the grooves are no longer visible.

LCA060S to LCA250Q :

Chain size 16 x 45 G8 (69087532)

Normal Length: 225 mm

Discard Length: 228 mm

12. CHAIN CONTAINER. Check for damage or excessive

wear and that chain container is securely attached to the

hoist. Secure or replace if necessary.

13 LIMIT SWITCH. Check limit switches function

correctly.

Hoists Not in Regular Use

1. A hoist which has been idle for a period of one month or

more, but less than one year, should be given an

inspection conforming to the requirements of "Frequent

Inspection" prior to being placed in service.

2. A hoist which has been idle for a period of more than one

year should be given an inspection conforming to the

requirements of "Periodic Inspection" prior to being

placed in service.

3. Standby hoists should be inspected at least semiannually

in accordance with the requirements of "Frequent

Inspection." In abnormal operating conditions, hoists

should be inspected at shorter intervals.

7. SUPPORTING STRUCTURE. Check for distortion,

wear and continued ability to support a load.

8. TROLLEY (if equipped). Check that the trolley wheels

track the beam properly and trolley is correctly adjusted

in accordance with manufacturer's literature. Check that

wheels and beam are not excessively worn and inspect

side plates for spreading due to bending. Do not operate

the hoist until the problem has been determined and

corrected.

9. LABELS AND TAGS. Check for presence and legibility.

Replace if necessary.

10. LOAD CHAIN END ANCHORS. Ensure both ends of

the load chain are securely attached. Secure if loose,

repair if damaged, replace if missing. Check chain

stoppers are correctly installed and functional.

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LUBRICATION

To ensure continued satisfactory operation of the hoist, all oil must be used at all times since the use of unsuitable oil

points requiring lubrication must be serviced with the may result in excessive temperature rise, loss of efficiency

correct lubricant at the proper time intervals indicated for and possible damage to the gears.

each assembly. Correct lubrication is one of the most Liftchain hoists are shipped from the factory with oil in the

important factors in maintaining efficient operation.

The lubrication intervals recommended in Table 6 are based

on intermittent operation of the hoist eight hours each day,

five days per week. If the hoist is operated almost

continuously, or for more than eight hours each day, or

under severe conditions, more frequent lubrication will be

required.

brake and reduction gear assembly.

Table 8

Ambient Temperature

Below (0°C)

(0° to 26°C)

Recommendes Oil Type

ISO VG22 (50W)

ISO VG 150 (90W)

ISO VG 460 (140W)

Above (26°C)

Table 6

Hook Assemblies

LUBRICATION Frequency by usage level

Component Severe

Load chain Daily

Heavy

Weekly

Normal

At usage

Hoist top and bottom hooks are supported by thrust

bearings. These bearings must be packed with Ingersoll-

Rand No. 68 Grease or a standard No. 2 multi-purpose

grease at regular intervals. Neglect of proper lubrication can

lead to bearing failure.

Hook

Daily

Gear case

Yearly

Every 3 years Unnecessary

Lubricant types and change intervals are based on operation

in an environment relatively free of dust, moisture and

corrosive fumes. Use only those lubricants recommended.

Other lubricants may affect performance of the hoist.

Approval for the use of other lubricants must be obtained

from your Ingersoll-Rand Technical Support Department

or distributor. Failure to observe this precaution may result

in damage to the hoist and/or its associated components.

1. Lubricate the hook and latch pivot points. Hook and latch

should swivel/pivot freely.

2. Use Ingersoll-Rand LUBRI-LINK-GREEN ® or ISO

VG 220 (50W) lubricant.

3. Lubricate hook bearings by applying several shots of

grease from a grease gun to the grease fittings provided

on the hook blocks.

Whenever

hoist is disassembled for overhaul or

replacement of parts, lubricate as follows:

Air Line Lubricator

Brake and Gear Assemblies

If an air line lubricator is used, it should be replenished

daily with ISO VG 100 (30W) lubricant (minimum

viscosity 135 Cst at 104° F (40° C)).

The gear and brake assemblies share a common oil bath. On

larger capacity hoists, the output shaft from the motor is

offset and utilizes a pinion gear to drive the sun gear. These

gears operate in the motor casing oil bath.

Trolley

Grease the wheel bearings and wheel drive gear with

Ingersoll-Rand No. 68 Grease or a standard No. 2 multi-

purpose grease periodically. Refer to the manufacturer's

literature for additional lubrication information.

Gear Casing

(ml)

Motor Casing

(ml)

Model

LC2A015S and

LC2A030D

LCA030S

LCA060D and

LCA070D

LCA060S

150

N/A

400

150

Load Chain

WARNING

750

150

• Failure to maintain a clean and well-lubricated load

chain will result in rapid load chain wear that can lead

to chain failure which can cause severe injury, death or

substantial property damage.

LCA250Q

LCA030S and Larger Hoists Oil Fill Level Positions

Fill to the level of the plug on the side of the motor

housing and on the gear end in the center of the brake

end cover.

1. Lubricate each link of the load chain weekly. Apply new

lubricant over existing layer.

2. In severe applications or corrosive environments,

lubricate more frequently than normal.

3. Lubricate hook and hook latch pivot points with same

lubricant used on the load chain.

4. If required, clean chain with acid free solvent to remove

rust or abrasive dust buildup and lubricate the chain.

5. Use Ingersoll-Rand LUBRI-LINK-GREEN ® or ISO

VG 220 (50W) oil.

Replace the oil in the brake and gear housing in accordance

with Table 6 recommendations. Refer to Table 8 for

recommended oil type. If hoist use is at normal frequency,

the oil in the reduction housing is suitable for one year's

operation without changing.

However, when hoist use is at greater frequency, or under

severe conditions, the oil may need to be changed more

often. To ensure correct performance, highest efficiency

and long life, it is essential that the lubricating oil be

maintained at the correct level. The recommended grade of

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MAINTENANCE

LC2A015S and LC2A030D Hoists

7,5 mini

WARNING

• Never perform maintenance on the hoist while it is

supporting a load.

• Before performing maintenance, tag controls:

DANGER - DO NOT OPERATE -

EQUIPMENT BEING REPAIRED.

• Only allow personnel trained in operation and service of this

hoist to perform maintenance.

• After performing any maintenance on the hoist dynamically

test the hoist to 100% of its rated capacity, in accordance with

ASME B30.16 standards, before returning hoist to service.

Testing to more than 100% of rated capacity is required to set

overload device and may be required to comply with

standards and regulations set forth in areas outside the USA.

• Shut off air system and depressurize air lines before

performing any maintenance.

14,5 mini

Proper use, inspections and maintenance increase the life and

usefulness of your Ingersoll-Rand equipment. During assembly,

lubricate gears, bearings and shafts with applicable lubricants.

Use of a thread locking compound and/or thread lubricant on

capscrew and nut threaded areas helps prevent corrosion of

components.

(D6440775)

LCA030S TO LCA250Q Hoists

Maintenance Intervals

The Maintenance Interval Chart below is based on intermittent

operation of equipment for eight hours each day, five days per

week. If the equipment is in operation for more than eight hours a

day or is operated in severe applications or environments, more

frequent maintenance should be performed.

INTERVAL

MAINTENANCE CHECK

Make a thorough visual inspection of the

hoist for damage. Do not operate the hoist if

damage is found.

Start of each shift Operate in both directions. Hoist must

operate smoothly without sticking, binding

or abnormal noises.

(Dwg. D4120242)

Overload Device

Check the operation of the brake.

Quarterly

Remove, clean or replace muffler in top of

gear housing.

1. Connect the hoist to the air supply.

2. Release the locknut and turn the adjustment screw in order to

increase or decrease the SWL (increase the SWL by

tightening the adjustment screw). The adjustment must be

made for an overload of 20% maximum of the SWL.

3. Tighten the locknut securing the adjustment screw.

4. Check hoist operation at rated load. If necessary repeat the

adjustment.

Inspect the hoist gearing, shafts and bearings

for damage or wear. Repair or replace as

necessary.

Check all of the supporting members,

including the trolley if used. Repair or

replace as required.

Yearly

Adjustments

Brake

NOTICE

OTICE

• Do not change factory settings unless hoist is tested and

recertified at an authorized repair facility.

No brake adjustment is required.

Annual Maintenance is limited to:

1. A general cleaning.

2. The friction discs have a 0.2 mm (0.079 in.) deep groove on

each side. Replace the friction discs if the grooves are no longer

visible. Refer to Dwg. D6440775 or D4120242.

3. Measure total brake and steel plate stack up. Check that

measurement is not less than minimum shown.

(Dwg. D4120413)

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Further, the chain will no longer fit the chain sprocket

properly, greatly increasing the chance of malfunction and

chain breakage.

One chain sprocket will outlast several chains if the chain is

replaced as recommended. The use of a worn chain will

cause the chain sprocket to wear rapidly.

If the chain is visibly damaged, examine the chain sprocket

and chain guide. Install a new chain sprocket if the old one

is visibly worn. Install a new guide if the old one is broken

or distorted.

Disassembly

WARNING

• Disconnect the air supply hose before performing any

maintenance or repairs on this hoist.

General Instructions

All maintenance work done on the Liftchain hoist should be

performed on a bench in a clean dust free work area. In

the process of disassembling the hoist, observe the

following:

1. Never disassemble the hoist any further than is necessary

to accomplish the needed repair. A good part can be

damaged during the course of disassembly.

NOTICE

• For ease of installation, do not remove the old chain

from the hoist. Use the old chain to feed the new chain

through the hoist.

2. Never use excessive force when removing parts. Tapping

gently around the perimeter of a cover or housing with a

soft hammer, for example, is sufficient to break the seal.

3. Do not heat a part with a flame to free it for removal,

unless the part being heated is already worn or damaged

beyond repair and no additional damage will occur to

other parts. In general, the hoist is designed to permit

easy disassembly and assembly. The use of heat or

excessive force should not be required.

4. Keep the work area clean to prevent dirt and other

foreign matter from getting into bearings and other

moving parts. 5. All seals and 'O' rings should be

discarded once they have been removed. New seals and

'O' rings should be used when assembling the hoist.

6. When grasping a part in a vise, always use leather- or

copper-covered vise jaws to protect the surface of the

part and help prevent distortion. This is particularly true

of threaded members, machined surfaces and housings.

7. Do not remove any part which is press fit in or on a

subassembly unless the removal of the part is necessary

for repairs or replacement.

1. The hoist must be hung and connected to the air supply.

Reduce air pressure to 60 psi (4 bar).

2. Remove chain bucket, if used.

3. Remove free end of chain from hoist body, if attached.

Remove chain buffer and limit stop.

4. Remove the load hook.

5. Run hoist slowly in the lifting direction until the chain

free end is approximately 2 ft (60 cm) from the hoist.

6. Using an abrasive wheel, cut a section from the last link.

Use a 'C' link which is the same size as the chain.

CAUTION

• Do not distort the link in any manner. It must be able

to pass over the pocket and idler wheels without

binding.

7. Connect the new chain to the old chain by hooking the

end of the new chain onto the 'C' link. Make certain the

welds and links on the new chain match the positioning

of the welds and links on the chain being replaced.

8. To avoid damaging bearings during hoist assembly or

disassembly always tap or press on the bearing inner

race for shaft fit bearings or the outer race for bore fit

bearings.

9. For assembly work above body height, suitable working

platforms or ladders should be made available.

10. Do not attempt to wash sealed bearings.

CAUTION

• Ensure that chain does NOT become twisted during

reeving. All chain welds must align while chain is

hanging free.

8. Slowly run the hoist in the raise direction, running off the

old chain and reeving the new chain over the chain

wheel.

If hoists are to be completely disassembled it is

recommended that the motor assembly and brake/gear

housing assembly be removed as complete assemblies from

the chain guide housing. This can be accomplished by

removing the capscrews, nuts and washers that clamp the

housings together. Carefully separate assemblies and clean

mating surfaces. Assemblies are Loctited together.

The muffler is located in the top of the gear housing. To

clean muffler remove retainer ring in gear housing and with

the aid of small pick remove the first muffler plate. Remove

'O' ring, second muffler plate and last 'O' ring.

The first link of new chain over the chain wheel must

be a standing link.

9. Reinstall the load hook, chain buffer and limit stop

WARNING

• A twisted chain can jam as it passes over the pocket

wheel, possibly resulting in damage to the hoist or even

breaking

the

chain

and

causing

injury.

Load Chain Replacement

WARNING

• NEVER splice a load chain except when installing a

new load chain by the following method. Always discard

the link used to connect the old chain with the new.

Excessive chain wear cannot be detected by casual

observation. The chain is case hardened and once the case

hardening is worn through, wear will progress rapidly and

the strength of the chain will be considerably reduced.

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General Trolley Disassembly

NOTICE

1.5 and 3 ton Motor Disassembly

Refer to Dwg. D5240240

1. Remove capscrews (220) and lockwashers (221).

2. Remove plate (222). Remove key (218) from spindle shaft

(217).

3. Remove gears (226, 227, 229), washers (223) and thrust race

(228) from motor housing (254).

• Prior to disassembly note the installation of the adjusting

spacers Install adjusting spacers during

assembly, in the same configuration recorded during

disassembly to ensure beam flange width and hoist position

are retained.

• Prior to disassembly of trolley, first remove trolley motor,

bottom hook ass‟y, load chain and then remove hoist.

For remove the hoist refer to LIFTCHAIN AIR HOIST

Manual ref :SAM0208

Spindle assembly (215 through 219) should not be removed from

plate (222) unless repair is required.

4. To remove spindle assembly from plate:

a. Remove retainer ring (219).

b. Tap end of spindle shaft (217) to remove from plate

(222).

5. To remove motor assembly (items 239 through 251):

a. Remove capscrews (238) from brake cone (237).

b. Grasping pinion shaft (231) pull assembly free of motor

housing (254).

6. To disassemble motor assembly (items 239 through 251):

a. Remove nut (230) and separate components (231

through 251).

Remove the trolley from the beam by removing end stop and after

adequately supporting trolley, run trolley off the beam.

CAUTION

• Support trolley adequately as it comes off beam to prevent

injury and/or damage to equipment. If that is not possible,

loosen or remove only one side plate. Refer to “Side Plate

Disassembly”.

General Disassembly Hoist (LCA030S to LCA250Q)

Dwg..D5240459 / D5440207 / D5960678

General Disassembly Hoist (LC2A015S/LC2A030D)

Dwg..D6440774

1. Remove the chain and the bottom hook.

2. Remove the chain basket

3. Disconnect all hoses

1. Remove the chain and the bottom hook.

2. Remove the chain basket

3. Disconnect all hoses

- Trolley Disassembly

1. Remove the screw (41) and extract the motoreducer.

2. Remove the hoist to the support (54).

3. Remove the nut (58) (1 external side of the flange)

4. Remove the nut (51) (3 external side of the flange) and

the external spacers.

5. Remove the sub assembly trolley flange (12) and the

internal spacers

6. Remove the return sprocket wheel support (11)

7. Remove the support (54) and the spacer ring (29).

8. Remove another motorised trolley flange unit (13).

- Trolley Disassembly

1. Remove one nut (66) from outside of side plate.

No required for LCA015S and LCA030D

2. Remove nuts (28) and, washers (30) from same side

plate. Separate side plate until it is free of beam.

Remove trolley to a clean dust free work area for repair.

1. Remove the other outside nut (66).

2. Remove all nuts (28) and washers (30).

3. Separate the side plate from tie rods (29).

- Plain & Geared Wheel Disassembly

LCA030S/LCA060D/LCA070D

- Plain & Geared Wheel Disassembly

LCA015S/LCA030D

1. Remove the external retainer ring(3) and extract the

rollers wheel (9)

2. ). Remove the internal retainer ring(63) and extract the

ball bearing (33)

1. Remove retainer ring (49) and pull wheel (50) off of axle

2. Remove retainer ring (47) and pull bearing(s) (48) out of wheel.

a-Large wheel :

1. Remove retainer ring (33) and pull wheel (51) off of axle.

2. Remove retainer ring (31) and pull bearing(s) (32) out of

wheel.

Plain & Geared Wheel Disassembly

LCA060S to LCA250Q

1. Remove the nut (50) and extract the roller axle (25).

2. Remove the distance ring (32) and the "O" ring (60).

3. Remove the retainer ring(65) and extract the rollers

bearings (33).

b-Small wheel :

- Return Sprocket Wheel Disassembly

1. Remove nut (20) and pull axle (21) from sprocket wheel

support.

2. Separate sprocket wheel assy from support.

3. Remove Bushing (22) and discard.

- Return Sprocket Wheel Disassembly

1. Remove the nut (50) and extract the axle (15).

2. Remove the distance ring (17) and extract the return

wheel (14).

3. Remove the rollers bearings (34) and the distance ring

(18).

- 1.5 and 3 ton Motor Unit Disassembly

4. Remove the nut (49) and extract the screw (44).

5. Remove the roller (22).

1. Disconnect air hoses from power unit.

2. Remove capscrews (18) and lockwashers (19).

3. Remove power unit assembly from trolley side plate.

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Repair

Accessing the Brake

Actual repairs are limited to the removal of small burrs and

other minor surface imperfections from gears and shafts.

Use a fine stone or emery cloth for this work.

Refer to same disassembly instructions in the Maintenance

Manual SAM0208

2HP & 4 HP with Emergency Stop and Overload

1. Worn or damaged parts must be replaced. Refer to the

applicable Parts Listing for specific replacement parts

information.

2. Inspect all remaining parts for evidence of damage.

Replace or repair any part which is in questionable

condition. The cost of the part is often minor in

comparison with the cost of redoing the job.

3. Smooth out all nicks, burrs or galled spots on shafts,

bores, pins or bushings.

Refer to same disassembly instructions in the Maintenance

Manual SAM0208

Reduction Housing

Refer to same disassembly instructions in the Maintenance

Manual SAM0208

4. Examine all gear teeth carefully and remove nicks or

burrs.

5. Polish the edges of all shaft shoulders to remove small

nicks which may have been caused during handling.

6. Remove all nicks and burrs caused by lockwashers.

Chain guide Housing

Refer to same disassembly instructions in the Maintenance

Manual SAM0208

Clear Inspection & repair

Cleaning

Assembly

Brake

Use the following procedures to clean, inspect and repair

the components of the hoist.

CAUTION

• Bushings that rotate in the frame or are loose or worn

must be replaced. Failure to observe this precaution will

result in additional component damage.

Refer to same Assembly instructions in the Maintenance

Manual SAM0208

2HP & 4 HP with Emergency Stop and Overload

Clean all hoist component parts in solvent (except for the

friction discs). The use of a stiff bristle brush will facilitate

the removal of accumulated dirt and sediments on the gears

and frames. If bushings have been removed, it maybe

necessary to carefully scrape old Loctite ® from the

bushing bores. Dry each part using low pressure, filtered

compressed air.

Refer to same Assembly instructions in the Maintenance

Manual SAM0208

Reduction Housing

Refer to same Assembly instructions in the Maintenance

Manual SAM0208

Inspection

All disassembled parts should be inspected to determine

their fitness for continued use. Pay particular attention to

the following:

1. Inspect all gears for worn, cracked or broken teeth.

2. Inspect all bushings for wear, scoring or galling.

3. Inspect shafts for ridges caused by wear. If ridges caused

by wear are apparent on shafts, replace the shaft.

4. Inspect all threaded items and replace those having

damaged threads.

5. Measure the thickness of the friction disc. Replace the

friction discs if the grooves are no longer visible.

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LC2A015S/030DIP3LVU… HOIST ASSEMBLY DRAWING

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LC2A015S/030DIP3LVU… HOIST ASSEMBLY PARTS LIST

ITEM

NO.

DESCRIPTION

OF PART

Motor

Hoist assembly

Hoist support

Fitting

QTY

PART NO.

TOTAL. STANDARD

OPTION „R‟

170

96090229

Refer MHD56297

96440391

61660732

68062032

43003511

69805541

45201008

41326306

45201005

68552732

95960030

95960031

95240144

69089432

9440384

Hose

Nut

Bumper

Lockwasher

Screw

Lockwasher

Air control valve

Limit swicth protector

Pusher

Spring plate

Load chain

Side plate

Side plate (motor)

Screw

96440385

41325006

45201008

95240254

96450025

56462813

95248126

95248139

95240193

43006911

Lockwasher

Ring

Sprocket axle

Needle Bearing

Sprocket support

Sprocket wheel

Tie rod

Nut

Plain wheel

Nut

95247066

95247072

43006711

95240148

45000130

47703062

50150006

47700030

41329606

50150001

95230138

45001112

43706311

96440390

41326506

45001110

41322106

45201010

57319832

46501420

47703047

Tie rod

Washer

Retainer ring

Bearing

Retainer ring

Screw

Bearing

Distance bearing

Washer

Locknut

Chain container support

Screw

Washer

Screw

Lockwasher

Trust bearing

Retainer ring

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LC2A015S/030DIP3LVU… HOIST ASSEMBLY PARTS LIST

ITEM

NO.

DESCRIPTION

OF PART

TOTAL

QTY.

PART NO.

STANDARD OPTION „R‟

50150004

47700020

96090180

Bearing

Retainer ring

Plain wheel

95700001

95247065

74240111

74240110

Geared wheel

95247071

74240113

74240112

Double fall bottom hook assembly (3 Tons)

Single fall bottom hook assembly (1.5 Ton)

Connector

Stop

95230151

95240255

41333206

43706511

58215829

Screw

Nut

O Ring



Recommended Spare

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AIR CHAIN HOIST ASSEMBLY DRAWING LCA030S / LCA060D / LCA070D

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AIR CHAIN HOIST ASSEMBLY DRAWING LCA030S / LCA060D / LCA070D

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AIR CHAIN HOIST ASSEMBLY PARTS LIST LCA030S / LCA060D./.LCA070D

ITEM

NO.

DESIGNATION

PIECE

DESCRIPTION

OF PART

TOTAL

QTY

PART NO

STANDARD OPTION ‘R ‘

Moto-réducteur frein

Pignon 12 dents

Circlips E35

Roulement à billes

Lame ressort

Bague entretoise

Ecrou frein

Vis CHc

Galet avec couronne dentée

Galet lisse

Support noix de renvoi

Flasque chariot

Noix de renvoi

Axe de noix de renvoi

Tirant

Air Moto-rducer with brake

2 theeth pinion

Retainer Ring

Roller bearing

Spring plate

Distance washer

Locknut

3546-0001

9523-0010

4770-0035

5015-0001

9523-0058

9523-0138

4370-6311

4132-9606

Screw

Roller with teeth ring-gear

Roller

9523-7011

9523-7012

9523-7040

9523-7041

Return sprocket wheel support

trolley flange

Trolley flange

Return sprocket wheel

Return sprocket wheel axle

Tie axle

9523-8096

9523-8148

9523-8147

9523-8055

9523-8114

9523-7056

9523-7098

9523-0060

9523-0062

9523-0063

9523-0064

9523-0065

9523-0069

9523-0105

9523-0097

9523-0110

9523-0100

9523-0102

9523-0104

9523-0150

9523-0086

9523-0115

6988-6832

5017-0007

5190-0004

9523-0101

9523-0103

5834-4020

4102-0001

4132-1806

4132-4906

4132-3506

4132-6306

9523-0106

4130-8606

4500-1112

4132-9106

6138-5232

4300-3611

75589M

bague

Ring

Rondelle entretoise

Support fin de course

Plat de fixation supérieur

Plat de fixation intérieur

Galet

Cale ep:15

Tige fileté

Axe de verrouillage du chariot

Cale ep:2,5

Cale ep:3,5

Cale ep:5

Bague entretoise

Plat

Rondelle ressort

Butée progressive

Roulement à billes

Roulement à rouleaux

Cale ep:3

Cale ep:4

Joint

Vis H M12

Vis CHC M8

Distance washer

Limit switch support

Upper flat steel bar

Internal flat steel bar

Roller

Adjusting wedge

Screw rod

Latching axle of trolley

Adjusting wedge

Distance Ring

Flat

Spring washer

Progressive stop

Roller bearing

Adjusting wedge

Joint

Screw

Adjusting wedge

Screw

Washer

Screw

Vis CHC M8

Vis CHC M10

Vis CHC M5

Cale ep:25

Vis CHC M14

Rondelle M12

Vis CHC M14

Manchon M.M 1/8‟‟

Ecrou Hu M12

Ecrou Frein M14

Ecrou Hu M20

Ecrou Hu M30

Nipple

Nut

Locknut

Nut

4300-7311

4300-6711

Nut

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AIR CHAIN HOIST ASSEMBLY PARTS LIST LCA030S / LCA060D / LCA070D

ITEM

NO.

DESIGNATION

PIECE

DESCRIPTION

OF PART

TOTAL

QTY

PART NO

STANDARD OPTION ‘R ‘

Cale ep:42,5

Ecrou Hm M12

Support palan

Adjusting wedge

Nut

Support

Washer

Split washer

Locknut

Split washer

Retainer Ring

Crosswise washer

Chain support

Hose

Crosswise washer

Fitting adapter

Sleeve

Limit switch protector

Pusher

9523-0107

4320-2212

9523-0149

4500-1106

4520-1005

4520-1006

75582M

4520-1010

4520-1012

4520-1014

4770-0025

4770-3072

9412-0118

9412-0198

6806-2032

9523-0067

9523-0151

9523-0066

9596-0030

9596-0031

6855-2732

70926M

Rondelle plate M6 U

Rondelle frein W5

Rondelle frein W6

Ecrou frein M8

Rondelle frein W10

Rondelle frein W12

Rondelle frein W14

Circlips E25

Circlips I72

Rondelle en croix

Support de chaine

Tube lg:0,5mx4

Rondelle en croix

Raccord 1/8 ‟‟

Manchon amortisseur

Protecteur de fin de course

Poussoir

Distributeur 3/2 cde directe

Vis Chc M8

Vis Chc M6

About annelé

Raccord instantanné

Vis CHC M5

Control valve with dirct control

Screw

Fitting

Screw

4132-2506

6162-9732

6166-0732

4132-2106

4132-2606

4132-5206

69087432

Vis CHC M6

Vis M12

Chaine (mètre de levée:3T/6T)

Chain (meter of lift:3T/6T)

3T Hook

6T Bottom Block

100 Crochet 3T

3412-0144

3412-0145

3412-0146

3412-0147

Moufle 6T

101 Palan LCA030S/060D…

Hoist LCA030S/060D…

Refer to SAM0208

SPECIFIC PIECES FOR LCA070D

ITEM

NO.

DESIGNATION

PIECE

DESCRIPTION

OF PART

TOTAL

PART NO

QTY

STANDARD OPTION ‘R ‘

Galet avec couronne dentée

Galet lisse

Roller with teeth ring-gear

Roller

9523-7040

9523-7041

9523-0194

Noix de renvoi

Return sprocket wheel

Return sprocket wheel axle

Ring

Axe de noix de renvoi

bague

9523-0196

9523-0195

5194-0004

9523-0197

6905-4232

Roulement à rouleaux

Support palan

Roller bearing

Support

Chaine (mètre de levée:7T)

Chain (meter of lift:7T)

7T Bottom Block

100 Moufle 7T

3412-0576

/Recommended Spare

Pièces de rechange recommandées

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AIR CHAIN HOIST ASSEMBLY DRAWING LCA060S / LCA80D / LCA120D

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AIR CHAIN HOIST ASSEMBLY DRAWING LCA060S / LCA80D / LCA120D

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AIR CHAIN HOIST ASSEMBLY PARTS LIST LCA060S / LCA80D / LCA120D

ITEM

NO.

DESIGNATION

PIECE

DESCRIPTION

OF PART

TOTAL

QTY

PART NO

STANDARD OPTION ‘R ‘

Moto-réducteur frein

Air Moto-rducer with brake

2 theeth pinion

7546-0001

9523-0010

4132-5606

5015-0001

9523-0058

9523-0138

4500-1424

4570-1008

Pignon 12 dents

Vis Chc M8x10

Roulement à billes

Lame ressort

Screw

Roller bearing

Spring plate

Bague entretoise

Rondelle Z24

Distance washer

Flat Washer

Rondelle LL8

Flat Washer

Galet dentée(IPE)

Galet dentée(IPN)

Galet lisse (IPE)

Galet lisse (IPN)

Geared Wheel (Flat beam IPE)

Geared Wheel (Flat beam IPN)

Plain Wheel (Flat beam IPE)

Plain Wheel (Flat beam IPN)

9544-7006

9544-7008

9544-4007

9544-7007

9544-7070

9544-7017

9544-7069

9544-7018

Support noix de renvoi

Flasque chariot

Flasque chariot coté MRF

Noix de renvoi

Axe de noix de renvoi

Tirant

Return sprocket wheel support

Trolley flange

9544-8133

9544-8141

9544-8140

Trolley flange (geared)

Return sprocket wheel

Return sprocket wheel axle

Screw Rod

9544-8024

95448118

9544-7025

9544-7124

9544-0027

9544-0028

9544-0029

9544-0030

9544-0031

9544-0032

9544-0131

9544-0123

9523-7017

9544-0125

9544-0127

9544-0128

9544-0143

9544-0041

9544-0119

9544-0004

5120-0007

5190-0206

9544-0126

9544-0129

5833-4006

4101-0801

4132-1806

4132-5006

4132-3506

4132-6306

9544-0130

Bague Epaulée

Bague entretoise

Support fin de course

Plat de fixation supérieur

Plat de fixation inférieur

Galet

Distance Ring

Limit switch support

Upper flat steel bar

Internal flat steel bar

Roller

Cale ep:15

Spacer (15mm)

Screw Rod

Tige fileté

Axe de galet

Roller axle

Cale ep:2,5

Spacer (2.5mm)

Spacer (3.5mm)

Spacer (5mm)

Cale ep:3,5

Cale ep:5

Bague entretoise

Plat

Spacer Ring

Flat

Rondelle ressort

Bague entretoise

Roulement à rouleaux NJ207

Spring washer

Distance ring

Roller bearing

Roulement à rouleaux SL18 2206 Roller bearing

Cale ep:3

Spacer (3mm)

Spacer (6mm)

Joint

Cale ep:6

Joint NILOS

Vis HM 16x45

Vis CHC M8x20

Vis CHC M8x30

Vis CHC M10x30

Vis CHC M5x10

Cale ep:10

Screw

Spacer (10mm)

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AIR CHAIN HOIST ASSEMBLY PARTS LIST LCA060S / LCA80D / LCA120D

ITEM

NO.

DESIGNATION

PIECE

DESCRIPTION

OF PART

TOTAL

QTY

PART NO

STANDARD OPTION ‘R ‘

4132-1606

Vis CHC M20x150

Rondelle M12

Screw

Washer

Screw

Nipple

Locknut

Nut

4500-1112

Vis CHC M20x130x52

Manchon M.M 1/8‟‟

Ecrou frein M12

Ecrou Hu M20

4132-3906

6138-5232

4370-6311

4300-7311

Ecrou Hu M30

Nut

4300-6711

Ecrou Hu M36

Nut

4300-7411

Cale ep:35

Spacer (35mm)

Washer

9544-0132

Rondelle M16

4500-1116

Support palan

Support

9544-8142

Rondelle plate M6 U

Rondelle frein W5

Washer

4500-1106

Split washer

4520-1005

Rondelle frein W5

Ecrou Hu M24

Split washer

4520-1008

4300-6111

4520-1010

5821-2629

4132-9606

5830-4207

4320-2412

4770-3072

9526-0051

6806-2032

9590-0025

9523-0151

9544-0075

9596-0030

9596-0031

6855-2732

4132-2006

4132-8206

51029

Nut

Rondelle frein W10

Joint torique

Split washer

„O‟Ring

Vis Chc M12

Screw

Joint Nylos

Joint

Ecrou Hm16

Nut

Circlips I72

Retainer Ring

Chain support

Hose

Support de chaîne

Tube lg:0,5mx4

Rondelle en croix

Raccord 1/8‟‟

Crosswise washer

Fitting adapter

Sleeve

Manchon amortisseur

Protecteur de fin de course

Poussoir

Limit switch protector

Pusher

Distributeur 3/2 cde directe

Vis Chc M12x100

Vis Chc M6x90

About annelé

Control valve with dirct control

Screw

Fitting

68237528

6166-0732

4132-2106

4132-1906

4520-1020

4370-3711

6988-6832

9523-0110

6908-7532

Raccord instantanés

Vis CHC M5x30

Fitting

Screw

Vis Chc M16

Screw

Rondelle frein W20

Ecrou frein M16

Split washer

Locknut

Butée progressive

Axe de verrouillage chariot

Bumper

Latching axle of trolley

Chaine (mètre de levée:6T/12T) Chain (meter of lift:6T/12T)

100 Crochet 6T

6T Hook

7526-0100

7526-0101

75267102

75260103

Moufle 12T

12T Bottom Block

Hoist LCA060S / LCA120D

101 Palan LCA060S / LCA120D...

Refer to SAM0208

/Recommended Spare

Pièces de rechange recommandées

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AIR CHAIN HOIST ASSEMBLY DRAWING LCA250Q

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AIR CHAIN HOIST ASSEMBLY DRAWING LCA250Q

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AIR CHAIN HOIST ASSEMBLY PARTS LIST LCA250Q

ITEM

NO.

DESIGNATION

PIECE

DESCRIPTION

OF PART

TOTAL

QTY

PART NO

STANDARD OPTION ‘R ‘

3546-0001

Moto-réducteur frein

Pignon 12 dents

Vis Chc

Air Moto-rducer with brake

2 theeth pinion

Screw

9523-0010

4132-5606

Roulement àrouleaux

Lame ressort

Roller bearing

Spring plate

5120-0011

9523-0058

Bague entretoise

Eondelle Z24

Rondelle LL8

Distance washer

Flat Washer

9596-0045

4500-1424

Flat Washer

4570-1008

Galet avec couronne dentée (IPE) Roller with teeth ring-gear (IPE)

(IPN) (IPN)

9629-7019

9629-7021

9544-7005

9544-7007

9629-7053

9596-7043

9544-7069

9544-7018

Galet lisse (IPE)

(IPN)

Roller (IPE)

(IPN)

Support noix de renvoi

Flasque chariot

Noix de renvoi

Axe de noix de renvoi

Tirant

Return sprocket wheel support

trolley flange

Trolley flange

Return sprocket wheel

Return sprocket wheel axle

Tie axle

9596-8087

9596-8090

9596-8089

95448024

95448118

9544-7025

9544-7124

9544-0027

9544-0028

9544-0029

9544-0030

9544-0031

9544-0032

9544-0131

9544-0123

9523-7017

9544-0125

9544-0127

9544-0128

9544-0143

9544-0041

9544-0119

9544-0004

5120-0007

5190-0206

9544-0126

9544-0129

5833-4006

4101-0801

4132-1806

4132-5006

4132-3506

4132-6306

9544-0130

4132-1606

bague

Ring

Bague entretoise

Support fin de course

Plat de fixation supérieur

Plat de fixation inférieur

Galet

Distance ring

Limit switch support

Upper flat steel bar

Internal flat steel bar

Roller

Cale ep:15

Adjusting wedge

Screw rod

Tige fileté

Axe de galet

Roller axle

Cale ep:2,5

Adjusting wedge

Distance Ring

Flat

Cale ep:3,5

Cale ep:5

Bague entretoise

Plat

Rondelle ressort

Bague entretoise

Roulement à rouleaux

Cale ep:3

Spring washer

Distance ring

Roller bearing

Adjusting wedge

Joint

Cale ep:6

Joint

Vis H M16x45

Vis CHC M8x20

Vis CHC M8

Vis CHC M10

Vis CHC M5

Cale ep:10

Screw

Adjusting wedge

Screw

Vis CHC M20x150

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AIR CHAIN HOIST ASSEMBLY PARTS LIST LCA250Q

ITEM

NO.

DESIGNATION

PIECE

DESCRIPTION

OF PART

TOTAL

QTY

PART NO

STANDARD OPTION ‘R ‘

9596-0044

4132-3906

6138-5232

4370-6311

4300-7311

4300-6711

4300-7411

9544-0132

4500-1416

9544-8142

4500-1106

4520-1005

4520-1008

4300-6111

4520-1010

5821-2629

5832-4111

5830-4207

4320-2412

4770-3072

4770-3100

4770-0055

9526-0051

6806-2032

9590-0025

9523-0151

9596-0029

9596-0030

9596-0031

6855-2732

4132-2006

4132-8206

6165-2632

6166-0732

4132-2106

4132-1906

4520-1020

4370-3711

6988-6832

9596-0088

3526-9907

9596-0055

4132-2306

4370-7611

35968048

Rondelle entretoise

Distance washer

Vis CHC M20x130x52

Manchon M.M 1/8‟‟

Ecrou frein M12

Ecrou Hu M20

Ecrou Hu M30

Ecrou Hu M36

Cale ep:35

Screw

Nipple

Locknut

Nut

Adjusting wedge

Washer

Rondelle Z16u

Plaque de suspension

Rondelle plate M6 U

Rondelle frein W5

Rondelle frein W8

Ecrou Hu M24

Rondelle frein W10

Joint torique

Suspension plate

Washer

Split washer

Nut

Split washer

„O‟Ring

Joint nylos

Joint

Joint nylos

Joint

Ecrou Hm16

Nut

Circlips I72

Retainer Ring

Chain support

Hose

Circlips I100

Circlips E55

Support de chaine

Tube lg:0,5mx4

Rondelle en croix

Raccord 1/8 ‟‟

Manchon amortisseur

Protecteur de fin de course

Poussoir

Crosswise washer

Fitting adapter

Sleeve

Limit switch protector

Pusher

Distributeur 3/2 cde directe

Vis Chc M12

Control valve with direct control

Screw

Vis Chc M6

Screw

About annelé

Fitting

Raccord instantanné

Vis CHC M5

Fitting

Screw

Vis CHc M16

Screw

Rondelle frein W20

Ecrou frein M16

Butée progressive

Axe de verrouillage chariot

Chaine (mètre de levée)

Support

Split washer

Locknut

Progressive stop

Latching axle of trolley

Chain (meter of lift)

Support

Vis

Screw

Ecrou frein

Locknut

100 Moufle 25T

25T Bottom Block

Hoist LCA060S....

/Recommended Spare

104 Palan LCA060S....

Refer to SAM0208

Pièces de rechange recommandées

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MOTOR ASSEMBLY DRAWING FOR HOISTS MODELS LC2A015S & LC2A030D

(Dwg.D5240240)

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MOTOR ASSEMBLY PARTS LIST FOR HOISTS MODELS LC2A015S & LC2A030D

ITEM

NO.

DESCRIPTION

OF PART

QTY

TOTAL.

PART

NUMBER

Power unit assembly

Motor assembly (items 239 to 251)

45615

45612

Capsrew

41325006

45201008

Y147-16

39163

Lockwasher

215

216

217

218

220

221

222

223

226

227

228

229

230

231

232

233

234

235

236

237

238

239

240

241

242

243

244

Retainer ring

Bearing

Spindle shaft

45606

Key

37142

Capsrew

Y99-42

Y14-416-C

45614

Lockwasher

Plate

Washer

Y48-14

44768

Gear

44020-1

42384

Thrust race

Gear

44767

Nut

Y192-1-Z

45608

Pinion shaft

Spacer

37128

Washer

73473

„O‟ ring

Y325-13

30297

Finger Spring

Brake lining

45619

Brake cone

45617

Capscrew

Y154-52

30469

Bearing

End plate

45620

Spacer

30437

Roll pin (included with cylinder, item 243)

Y178-20

37683

Cylinder (includes roll pin, item 242)

Rotor

45605

Rotor blade

End plate

30741

245

249

250

31601

32814

Bearing

Y65-7

251

252

253

254

255

256

257

258

259

Elbow

Y43-3-C

43874-1

45613

Muller

Motor Housing

Pipe plug

Piston

Y227-2

45603

Inlet adapter

Spring

45609

45793

Fitting hose adapter

61629732



Recommended Spare

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WARNING : Motor Assembly for LC2A015S/LC2A030DIP3LRU…-E

To respect valves position and the exhaust washer position compared with the standard motor (see manual :

MHD56297)

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CONNECTION ACCESSORIES ASSEMBLY DRAWING & PARTS LIST

ITEM

DESIGNATION

PIECE

DESCRIPTION

OF PART

TOTAL

PART

NO.

QTY

NO.

COUDE UNION 1/2"G

ABOUT ANNELE 1/2"G

COLLIER DE SERRAGE

FLEXIBLE

ELBOW

FITTING

6814.4732

6163.1832

6113.1532

6803.1332

6162.3328

6824.1132

6510.7741

CLAMP COLLAR

HOSE

ABOUT ANNELE 3/8"G

COUDE M/F 3/8"G

BOUCHON

FITTING

ELBOW

PLUG

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SINGLE AND DOUBLE FALL BOTTOM HOOK ASSEMBLY DRAWING

(LC2A015S to 60D)

Double fall

3 & 6 Ton Hoist

(Dwg.D4240229)

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SINGLE AND DOUBLE FALL BOTTOM HOOK ASSEMBLY PARTS LIST

Single fall hoists

PART

NUMBER

ITEM

NO.

DESCRIPTION

OF PART

QTY

TOTAL.

1.5 Ton

Standard Option „R‟

3 Ton

Option „R‟

Standard

Retainer ring

Ring

721

722

723

724

725

726

727

728

729

730

731

732

733

734

735

736

46001916

96090148

96090025

94240293

96090146

94240295

Hook block

Ball

69401125

Plug

96090060

67102627

Grease fitting

Hook

67102627

94240296

94248358

94240294

94248357

Screw

41309006

58250721

58250739

41326206

Nut

Screw CHC M8-45

Half bottom block

Thrust bearing

Ring 2-pieces

Half bottom block

94128393

94128394

94128400

54000006

94247291

94128401

Double fall hoists

PART

NUMBER

ITEM

NO.

DESCRIPTION

OF PART

QTY

TOTAL.

3 Ton

Option „R‟

6 Ton

Option „R‟

Standard

Screw

Nut

740

741

742

743

744

745

746

747

748

749

750

41326706

43003511

45201008

50250005

41324406

43003611

45201012

50250006

Lockwasher

Bearing

Sprocket wheel

Half bottom block

Grease fitting

Thrust bearing

Ring 2-pieces

Half bottom block

Hook

94240056

94240289

94240263

94240297

94120113

94120397

94120328

94120404

67102627

54000006

94247291

54700007

94127398

94240288

94240298

94240296

94120396

94128459

94120403

94128402

94248357



Recommended Spare

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BOTTOM HOOK ASSEMBLY DRAWING & PARTS LIST LCA060S

Rep

Item

Désignation

Description

Qté.

Qty.

CODE

STANDARD

OPTION „R‟

CROCHET 6T

6T HOOK

9.412.0395

9.526.0138

9.526.0139

9.412.0402

9.526.0144

9.526.0143

½ SUPPORT CROCHET(+gr.)

½ SUPPORT CROCHET

BAGUE EPAULEE(en 2

BUTEE

½ HOOK SUPPORT

SHOULDERED RING

STOP

9.412. 0398

5.470.0007

6.710.2627

4.133.0006

4.300.6911

4.520.1010

9.526.0037

4.300.4011

4.520.1020

GRAISSEUR

GREASER

VIS CHC

SCREW

ECROU

NUT

RONDELLE FREIN

VIS CHC

LOCKWASHER

SCREW

ECROU

NUT

RONDELLE FREIN

LOCKWASHER

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BOTTOM HOOK ASSEMBLY DRAWING & PARTS LIST LCA070D

Rep

Item

Désignation

Description

Qté.

Qty.

CODE

STANDARD

CROCHET

HOOK

9.412.0575

9.412.0574

9.412.0573

9.412.0113

5.025.0006

9.412.0398

5.470.0007

4.520.1012

6.710.2627

4.132.4406

4.300. 3611

FLASQUE DE MOUFLE(+gr.) BOTTOM BLOCK FLANGE

FLASQUE DE MOUFLE

NOIX DE CHAINE

ROULEMENT A BILLES

BAGUE EPAULE (2PIECES)

BUTEE

BOTTOM BLOCK FLANGE

CHAIN SPROCKET WHEEL

BALL BEARING

SHOULDERED RING

STOP

RONDELLE W12

GRAISSEUR

LOCKWASCHER

GREASER

VIS

SCREW

ECROU

NUT

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BOTTOM HOOK ASSEMBLY DRAWING & PARTS LIST LCA080D

Rep

Item

Désignation

Description

Qté.

Qty.

CODE

STANDARD

CROCHET

HOOK

9.623.8234

9.526.0287

9.526.0286

9.526.8006

5.025.0011

9.623.0014

5.470.0013

6.710.0827

4.520.1012

4.131.0306

4.300.3611

FLASQUE DE MOUFLE(+gr.) BOTTOM BLOCK FLANGE

FLASQUE DE MOUFLE

NOIX DE CHAINE

ROULEMENT A BILLES

BAGUE EPAULE (2PIECES)

BUTEE

BOTTOM BLOCK FLANGE

CHAIN SPROCKET WHEEL

BALL BEARING

SHOULDERED RING

STOP

GRAISSEUR

GREASER

RONDELLE W12

VIS

LOCKWASCHER

SCREW

ECROU

NUT

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BOTTOM HOOK ASSEMBLY DRAWING & PARTS LIST LCA120D

Item

No.

Description

Of part

Qty.

total

Part number

STANDARD OPTION „R‟

12T HOOK

9.623.8234

9.526.0136

9.526.0137

9.526.0006

9.623.0168

9.526.0142

9.526.0141

9.526.0104

BOTTOM BLOCK FLANGE

CHAIN SPROCKET WHEEL

BALL BEARING

SHOULDERED RING

STOP

5.025.0011

9.623.0014

5.470.0013

6.7100827

4.132.3106

4.300.3611

4.520.1012

GREASER

SCREW

NUT

LOCKWASHER

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BOTTOM HOOK ASSEMBLY DRAWING & PARTS LIST LCA250Q

Rep

Item

Désignation

Description

Qté.

Qty.

CODE

STANDARD

OPTION „R‟

Noix de chaine

Crochet 25T

Sprocket wheel

25T Hook

9526-8006

9623-8233

9526-8106

9623-8169

Flasque de moufle

Bague épaulée (2 piéces)

Graisseur

Bottom BlockFlange

Shouldered ring ( 2 parts)

Greaser

9596-8077

9596-8078

9623-7026

6710-0827

5025-0011

5470-0018

4132-3906

Roulement à billes

Butée à rouleaux

Vis CHC M20

Ball Bearing

Thrust Roller Bearing

Screw

Ecrou H M20

Nut

4300-0811

4520-0020

4300-4011

4520-1020

Rondelle W20

Split Washer

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CHAIN CONTAINER ASSEMBLY DRAWING & PARTS LIST LC2A015S/030D OPTION B

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CHAIN CONTAINER ASSEMBLY DRAWING & PARTS LIST LC2A015S/030D OPTION B

Rep

Désignation

Patte de fixation

Vis CHC M06x55

Ecrou frein M06

Support bac à chaine

Support

Rondelle plate LL6

Vis CHC M06x25

Vis CHC M08x20

Ecrou frein M08

Plat

Description

Qté.

CODE

Item

Qty.

Bracket

Screw

96440589

41332206

43707611

96440600

94120179

45701006

41312206

41321806

43706511

96440680

41322206

94120177

94120201

Lock Nut

Chain Container Support

Support

Flat washer

Screw

Locknut

Flat

Screw

Vis CHC M06x20

Sac

Plaque de sac

Chain Container

Chain Container Flat

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CHAIN CONTAINER ASSEMBLY DRAWING & PARTS LIST LC2A015S OPTION A

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CHAIN CONTAINER ASSEMBLY DRAWING & PARTS LIST LCA030S/060D/070D

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CHAIN CONTAINER ASSEMBLY DRAWING & PARTS LIST LCA060S TO LCA250Q

Rep

Item

Désignation

Description

Qté.

Qty.

CODE

BAC A CHAINE (12m)

PLAQUE

CHAIN CONTAINER

PLATE

95260056

95260057

95260171

95260054

41322206

45001106

43707611

69029232

41324306

GUIDE CHAINE

SUPPORT DE BAC

VIS

CHAIN GUIDE

SUPPORT BASKET

SCREW

0.485m

RONDELLE M6

ECROU FREIN

CHAINE (4x5maillons)

VIS CHc

WASHER

LOCKNUT

CHAIN

SCREW

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(OPTION B)CHAIN CONTAINER ASSEMBLY DRAWING & PARTS LIST

LCA180T TO LCA250Q

100

104

107

101

106

109

113

103

112

108

110

105

102

111

108

Rep

Item

Désignation

Description

Qté.

Qty.

CODE

Attache

95960131

45201010

95960132

95260162

45201006

41322306

45201008

41324906

41326706

69089432

45701008

43003511

45701108

43706511

100

101

102

103

104

105

106

107

108

109

110

111

112

113

Rondelle élastique W10

Axe d’articulation

Bac à chaine

Rondelle élastique W6

Vis CHC M6x30

Rondelle élastique W8

Vis CHC M08x25

Vis CHC M08x40

Chaine

Rondelle plate LL8

Ecrou H M8

Rondelle plate M8

Ecrou frein M8

Lock Washer

Axle

Chain container

Lock Washer

Screw

Lock Washer

Screw

Chain

Flat washer

Nut

Flat washer

Lock Nut

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ROPE CONTROL ASSEMBLY DRAWING LCA030S to LCA120D

Rep

Item

Désignation

Description

Qté.

Qty.

CODE

CIRCLIPS

CLAVETTE

CIRCLIPS

KEY

47700025

95230029

41323506

45201010

95230027

59104926

95230028

69029232

95230118

95230117

95230116

43003611

VIS CHC

SCREW

RONDELLE FREIN

PALIER

LOCKWASHER

BEARING

BAGUE AUTO-LUBRIFIANTE

VOLANT DE MANŒUVRE

CHAINE DE MANŒUVRE

TIGE FILETEE

SELF-LUBRIFICATING RING

WHEEL

CHAIN

SCREW ROD

DISTANCE WASHER

PINION

BAGUE ENTRETOISE

PIGNON

ECROU

NUT

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PARTS ORDERING INFORMATION

The use of replacement parts other than INGERSOLL-

Return Goods Policy

RAND Material Handling will invalidate the Company's INGERSOLL-RAND will not accept returned goods for

warranty. For prompt service and genuine INGERSOLL- warranty or service unless prior arrangements have been

RAND Material Handling parts, provide your nearest made and written authorization has been provided from the

Distributor with the following :

location the goods were purchased.

1. Complete model number and serial number as it

appears on the nameplate.

NOTICE

2. Part number and part description as shown in this

manual.

3. Quantity required.

Continuing improvement and advancement of design

may cause changes to this trolley which are not

included in this manual. Manuals are periodically

revised to incorporate changes. Always check the

manual edition number on the front cover for the

latest issue.

For your convenience and future reference it is

recommended that the following information be recorded.

Hoist Model Number ......................................................

Hoist Serial Number .....................................................

Date Purchased .............................................................

When the life of the trolley has expired, it is recommended

that the trolley be disassembled, degreased and parts

separated as to materials so that they may be recycled.

For additional information contact :

INGERSOLL-RAND Material Handling

529, avenue Roger Salengro

59450 Sin-le-Noble - France

Phone : (33) 27-93-08-08

Fax :

(33) 27-93-08-00

NOTICE

Mineral based oils are recyclable, however, some oils

such as glycols may be extremely toxic and must be

identified and disposed of at an approved waste or

disposal site in accordance with all local, state and

federal laws and regulations.

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GUARANTEE

See our general conditions of sales mentioned on our

proposal, acknowledgement receipt, invoice.

The guarantee is restricted to reconditioning in

INGERSOLL-RAND's premises at its expense and as soon

as possible the equipment and parts recognized as faulty by

INGERSOLL-RAND guarantees the equipment sold and its technical or after sales services, which are sent carriage

supplied by itself against any defect or flaw in manufacture paid and packing free, without there being any claim for

or operation under the conditions and within the limits damage arising, such as injury to personel, damage to

hereafter.

property other than that covered by the present contract,

- the guarantee is only valid if the customer has satisfied the loss of possession, of production, commercial detriment or

general obligations of the present contract and, in loss of profit.

particular, of settlement.

- During the guarantee period, the cost of labour for

- the guarantee is strictly limited to INGERSOLL-RAND dismantling and reassembling equipment outside

equipment. It does extend to supplies and accessories which INGERSOLL-RAND's premises, the cost of moving faulty,

are not of its manufacture.

replaced or repaired equipment and the travelling and living

- the guarantee does not extend to assemblies or machines expenses of INGERSOLL-RAND's engineers are covered

in which INGERSOLL-RAND equipement is incorporated exclusively by the customer.

and in particular to the performances of these assemblies or - In order to obtain the advantages of the guarantee, the

machines.

customer must advice INGERSOLL-RAND without delay

- when INGERSOLL-RAND equipment is incorporated and in writing of the defects and flaws in his equipment of

into one or other assembly or machine by the customer, he which he is complained and furnish proof of their genuine

alone is responsible for the adaptation, the choice and the nature. He must give INGERSOLL-RAND or tis agents or

suitability of the INGERSOLL-RAND equipment, technicians every facility to verify the defects or flaws and

INGERSOLL-RAND's diagrams, surveys and layouts being to put them right.

given only for guidance, unless there is a special stipulation - The guarantee does not apply if the equipment is returned

in the acceptance of order, defined in the acknowledgment to INGERSOLL-RAND in a condition other than in which

of receipt.

- INGERSOLL-RAND does not guarantiee components been dismantled, repaired or modified by a third party, or

and accessories it does not sell. by the user or the customer.

it broke down or if the seal has been removed, or if it has

Defects in fitting, adaptation, design, connection and - After having been duly informed of the defect or flaw in

running of the assembly or part of the assembly put its equipment, INGERSOLL-RAND will put it right as

together by the customer are not covered by the guarantee. quickly as possible, reserving the right, in certain cases, to

INGERSOLL-RAND equipment and material as well as the modify the whole or part of the equipment so as to meet its

assemblies or machines set up by the customer or by a third obligations.

party are assumed to be operated and used under the sole - The customer agrees that INGERSOLL-RAND will not

control of the customer or third party.

be responsible for damage in the event that the customer

- The duration of the guarantee is for 6 months from the has not fulfilled one or other of the obligations set out

start up of the equipment by the customer. The start up above.

must be made at the latest three months after dispatch of the - Parts replaced free of charge remain the property or

equipment or its being made available.

INGERSOLL-RAND.

- INGERSOLL-RAND has the right to demand from its - The guarantee does not apply to wearing parts.

customer proof of the date of start up.

- The guarantee period is reduced to half if the equipment is

used day and night.

- The lenght of guarantee is neither prolonged nor

interrupted by either amicale or litigous claims by the

customer.

- At the expiry of this period, the guarantee ceases

incontestably.

- The obligations of the INGERSOLL-RAND guarantee

will only come into effect if the customer proves that the

defect or flaw appeared during normal operating conditions

for this type of material, or in the course of normal use as

specified by INGERSOLL-RAND.

- It does not apply in the event of user's mistake,

negligence, imprudence, faultly superintencence or

maintenance, inattention to the instructions or directions for

use of low quality lubricants.

INGERSOLL-RAND liability is disclaimed for all damage

brought about by loss or leaks of oil.

- No guarantee applies either for fortuitous incidents or

force majeure, or for wear, replacements or repairs caused

by normal use of the equipment.

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IMPORTANT NOTICE

It is our policy to promote safe delivery of all orders. This shipment has been thoroughly checked, packed and inspected

before leaving our plant and receipt for it in good condition has been received from the carrier. Any loss or damage which

occurs to this shipment while enroute is not to any action or conduct of the manufacturer.

Visible loss or damage

If any of the goods called for on the billof lading or express receipt are damaged or the quantity is short, do not accept them

until the freight or express agent makes an appropriate notation on your freight bill or express receipt.

Concealed loss or damage

When a shipment has been delivered to you in apparent good condition, but upon opening the crate or container, loss or

damage has taken place while in transit, notify the carrier's agent immediatly.

Damage claims

You must file claims for damage with the carrier. It is the transportation company's responsibility to reimburse you for

repair or replacement of goods damaged in shipment. Claims for loss or damage in shipment must not be deducted from the

INGERSOLL-RAND invoice, nor should payment of INGERSOLL-RAND invoice be with held awaiting adjustment of

such claims as the carrier guarantees safe delivery. You may return products damaged in shipment to us for repair, which

services will be for your account and form your basis for claim against the carrier

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United States Office Locations

International

Offices and distributors in

For Order Entry and

Order Status :

Regional Sales Offices

Atlanta, GA

British Columbia

201-6351 Westminster Hwy

principal cities throughout

the world. Contact the

nearest Ingersoll-Rand

office for the name and

address of the distributor in

your country or write/fax

to:

Ingersoll-Rand

Distribution Center

P.O. Box 618

111 Ingersoll-Rand Drive

Chamblee, GA 30341

Phone: (404) 936-6230

Richmond, B.C.

V7C 5C7

Phone: (604) 278-0459

510 Hester Drive

White House, TN 37188

Phone: (615) 672-0321

Telex: 786573

Fax:

(604) 278-2519

Detroit, MI

23192 Commerce Drive

Farmington Hills, MI 48335

Phone: (313) 476-6677

Ingersoll-Rand

Material Handling

P.O. Box 24046

2724 Sixth Avenue South

Seattle, WA 98124-0046

USA

Phone: (206) 624-0466

Telex: 328795

Latin America Operations

Ingersoll-Rand

Production Equipment

Group

730 N.W. 107 Avenue

Suite 300, Miami, FL

33172-3107

Phone: (305) 559-0500

Telex: 441617TLS UI

Fax:

(615) 672-0801

Fax:

(313) 476-6670

For Technical Support:

Ingersoll-Rand

Material Handling

P.O. Box 24046

2724 Sixth Avenue South

Seattle, WA 98124-0046

Phone: (206) 624-0466

Telex: 328795

Houston, TX

Suite 150

2500 East T.C. Jester

Houston, TX 77008

Phone: (713) 864-3700

Fax:

(206) 624-6265

Fax:

(305) 559-7505

Canada

Los Angeles, CA

National Sales Office

Regional Warehouse

Toronto, Ontario

51 Worcester Road

Rexdale, Ontario

Europe, Middle East and

Africa

Ingersoll-Rand Equipements

de Production S.A.

529, avenue Roger Salengro

59450 Sin le Noble, France

Phone: (33) 27.93.08.08

Fax:

(206) 624-6265

5533 East Olympic Blvd.

Los Angeles, CA 90022

Phone: (213) 725-2826

M9W 4K2

Phone: (416) 675-5611

Milwaukee, WI

12311 W Silver Sping Dr.

Milwaukee, WI 53225

Phone: (414) 461-0973

Fax:

(416) 675-6920

Fax:

(33) 27.93.08.00

Order Desk

Fax:

(416) 674-6549

Asia - Pacific Operations

Ingersoll-Rand (Japan) Ltd.

Kowa Bldg. No. 17

Philadelphia, PA

P.O. Box 425

Regional Sales Offices

900E. 8th Ave., Suite 103

King of Prussia, PA 19406

Phone: (215) 337-5930

2-7 Nishi-Azabu 1-chome

Minato-ku, Tokyo 106,

Japan

Phone: (03) 3403-0641/7

Fax: 81 3 3401-2049

Calgary, Alberta

333 11th Avenue S.W.

Calgary, Abberta

T2R 0C7

Phone: (403) 261-8652

Russia

Edmonton, Alberta

1340 Weber Center

5555 Calgary Trail N.W.

Edmonton, Alberta

T6H 5G8

Ingersoll-Rand Company

World Trade Center

Office 1101

Krasnopresnenskaya

Nab.12

Phone: (403) 438-5039

Moscow, Russia 123610

Fax:

(403) 437-3145

Montreal, Quebec

3501 St. Charles Blvd.

Kirkland, Quebec

H9H 4S3

Phone: (514) 695-9040

Fax:

(514) 695-0963

Printed in Sin-le-

Noble(France)

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