Form P6513
CCN 03530515
Edition 9
December 2006
Starter Relay Valve
SRV Series
User Manual
Save These Instructions
Download from Www.Somanuals.com. All Manuals Search And Download.
Product Parts Information
CAUTION
The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased Starter Relay Valve
performance, and increased maintenance, and may invalidate all warranties.
Repairs should be made only by authorized trained personnel. Consult your nearest Ingersoll Rand Authorized Service Center.
Placing the Starter Relay Valve in Service
NOTICE
PILOT (ACTIVATION) OPERATION PORT
TO AIR STARTER MOTOR
AIR SUPPLY
TO AIR STARTER CONTROL
VALVE (IF APPLICABLE)
TYPICAL INSTALLATION
(Dwg. 45508561)
This Starter Relay Valve is specially designed and manufactured by Ingersoll Rand for use on Starter installations. Install it in
accordance with the following instructions.
Pre-Installation
1. Clean the air line, O-ring groove and sealing surfaces to be sure they are free of foreign material.
2. Ensure that enough space is left for removal and service of this valve.
3. Ensure that the air line is suitably aligned and supported to avoid strained joints.
4. Do not over tighten the air line connections.
5. Starter Relay Valves that have a small drain hole above the “OUT”connection (including SRV125T, SRV150T, SRV150T-LT and SRV150SST-LT)
are to be installed with the drain hole down.
Installation of the Starter Relay Valve (threaded connections)
1. Use a short pipe nipple between the supply line and the Starter Relay Valve. The nipple should be the same size as the inlet of the Starter
Relay Valve.
2. Apply No. SMB-441 Ingersoll Rand Sealant to the male thread on the nipple, and install the nipple on the supply line. Tighten the
connection so that it is airtight.
3. Note that one of the tapped inlets on the Starter Relay Valve is marked “IN”. Thread this inlet onto the nipple and tighten the connection so
that it is airtight.
4. Apply Ingersoll Rand Sealant to the male threads on the air line that goes to the Starter, and thread this line into the tapped outlet on the
Starter Relay Valve that is marked “OUT”. Make certain the connection is airtight.
5. Attach the hose from the outlet side of a 3-way normally vented Control Valve to the small tapped hole in the top of the Starter Relay Valve.
Use Ingersoll Rand Sealant on the male thread.
Installation of the Starter Relay Valve (flange connections)
1. Place the O-ring supplied with the flange fitting into the groove on the Starter Relay Valve.
2. Mount the Starter Relay Valve to the tank using ST500-K166 Flange Assembly. The air flow arrow must point toward the starter.
3. Check the O-ring to see that it properly seated in the groove to prevent cutting.
4. Push the two clamp halves inward as far as they will go.
5. Tighten the four flange bolts in an alternating pattern to 35-45 ft-lbs (47-61Nm) torque.
6. Attach the air hose from the outlet side of a 3-way normally vented Control Valve to the small tapped hole in the top of the Starter Relay
Valve. Use SMB-441 Ingersoll Rand Sealant on the male thread.
03530515_ed9
3
Download from Www.Somanuals.com. All Manuals Search And Download.
Starter Relay Valve Exploded View
1
2
3
4
5
6
7
8
9
10
11
12
13
(Dwg. TPD1731)
4
03530515_ed9
Download from Www.Somanuals.com. All Manuals Search And Download.
Starter Relay Valve Parts List
Part Number
SRV150T-LT
(Low Temperature (LowTemperature
Aluminum)
SRV150SST-LT
Item
Part Description
SRV150SS
(Stainless Steel)
Aluminum Models
Stainless Steel)
1
Valve Housing
SRV150SS-40
45504404
45504362
for SRV100 SRV100-40
for SRV125 SRV125-40
for SRV125F SRV125F-40
for SRV125T 04333639
for SRV150 SRV150-40
for SRV150T SRV150T-40
HSPPS-2
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
2
3
Pipe Plug
HSPPS-2
* SRV150-210
04555900
* SRV150-339
* SRV150-211
* SRV150-33
SRV150-250
* SRV150-67
SRV150SS-338
* SRV150-604
* SRV150-340
SRV150-368
-
HSPPS-2
** 45504305
45504388
** 45504321
** 45504313
** SRV150-33
SRV150-250
** 45504347
45504396
** 45504339
** SRV150-340
-
HSPPS-2
** 45504305
45504289
** 45504321
** 45504313
** SRV150-33
SRV150-250
** 45504347
45504354
** 45504339
** SRV150-340
SRV150-368
04333274
-
Upper Piston O-ring
Piston
* SRV150-210
SRV150-246
4
5
Bumper
* SRV150-339
* SRV150-211
* SRV150-33
6
Piston O-ring
O-ring Retainer
Spring
7
8
SRV150-250
9
End Plug O-ring
End Plug
* SRV150-67
10
11
12
13
14
SRV150-338
End Plug Seal O-ring
Retaining Ring
Pipe Plug
* SRV150-604
* SRV150-340
-
-
Warning Label “not for natural gas”
04333274
-
for SRV125F 04333274
for SRV125T 04333274
for SRV150T 04333274
-
-
-
-
-
-
-
*
Indicates part in Tune-Up Kit SRV150-TK3
** Indicates part in Tune-Up Kit SRV150-LT-TK1
NOTICE
Tune-up Kits are available for maintaining the Starter Relay Valve. Those Tune-up Kits include all O-rings (3, 6, 9, 11), Bumper (5),
O-ring Retainer (7), End Plug Retaining Ring (12) and SRV-GR55 Grease.
03530515_ed9
5
Download from Www.Somanuals.com. All Manuals Search And Download.
Optional Equipment for SRV125F
M
L
U
U
J
A
K
B
P
Q
C
G
Q
N
F
R
T
O
H
E
P
S
I
D
(Dwg. TP2212)
Item
Part Description
Part Number
Item
Part Description
Part Number
Solenoid and Mounting Hardware - Position 1
Pilot Port Hardware - Position 2
A
Solenoid
L
90° Elbow with Push to Lock
90° Elbow with JIC 37°
EL90-4M4DOT
EL90-4M437M
12 Volt Pioneer Connections
12 Volt, Wire Leads
150BMP-A1051C
150BMP-1051B
150BMP-2451B
EL90-4M4DOT
150TMP-2451
Y133-105C
M
Left and Right Live Air Port hardware - Position 3 and 4
12 Volt, Wire Leads
N
O
P
90° Elbow with Push to Lock
T Connection with Push to Lock
Schrader Valve
EL90-4M4D0T
150TMP-MRT4M4
04333654
B
C
D
E
F
G
H
I
900 Elbow with Push to Lock
Solenoid Mounting Bracket
Solenoid Mounting Screw (2)
Solenoid Mounting Screw Washer (2)
Solenoid Mounting Bracket Screw (2)
Solenoid Mounting Bracket Washer (2)
90° Elbow with Push to Lock
Connection Hose
Q
R
1/4”Pipe Plug
HSPPS-2
Y117-110
T Fitting with 1/4” NPT
Pressure Gauge
SRV125F-188
SRV125F-1064
150TMP-128
Y14-516C
+
Secondary Inlet Port Hardware - Position 5
EL90-4M4DOT
150 TMP-125
EL90-4M4DOT
150TMP-125
S
T
Check Valve
Plug
ST400-1056
SRVI25F-34
ST500-K166
J
90° Elbow with Push to Lock
Connection Hose
U
1-1/4” Flange Kit
K
(+) Items Not Shown
For Position Coding information refer to Drawing 10554749
WARNING
Always wear eye protection when performing maintenance on the Starter Relay Valve. Always bleed off the pressure before
performing any maintenance on the Starter Relay Valve.
6
03530515_ed9
Download from Www.Somanuals.com. All Manuals Search And Download.
Installation of the Tune-up Kit
Disassembly of the Starter Relay Valve
1. Bleed off the pressure.
2. Clamp the Relay Valve in a vise with the Retaining Ring (12) up.
3. Carefully remove the Retaining Ring. The End Plug (10) should spring out. If it does not, tap the Valve Housing (1) lightly with a soft hammer
until the End Plug springs out.
4. Remove the End Plug, Spring (8), and Piston Assembly (4).
5. Remove and discard all used O-rings and Bumper (5).
6. Clean all other parts in a clean, suitable cleaning solution in a well ventilated area.
Assembly of the Starter Relay Valve
1. Using O-ring lubricant, lubricate and install the new Piston O-ring (6) and the new Upper Piston O-ring (3) on the Piston.
NOTICE
The Upper Piston O-ring (3) is slightly larger in diameter than the End Plug O-ring (9).
2. Turn the Piston over and insert the new Bumper (5).
3. Using O-ring lubricant, lubricate and install the new End Plug Seal O-ring (11) and the new End Plug O-ring (9) on the End Plug (10).
4. Lubricate the lower small bore of the Valve Housing (1) with O-ring lubricant.
5. Insert the Piston Assembly into the Valve Housing. Push on the Piston until the Piston O-ring (6) seats against the beveled face.
6. Install the O-ring Retainer (7) with the large opening over the Piston O-ring.
7. Place the Piston Spring (8) on the Piston.
8. Place the End Plug Assembly on the Piston Spring.
9. Using a press to hold down the End Plug Assembly, install the End Plug Retaining Ring (12).
General Information
When the life of the Starter Relay Valve has expired, it is recommended that the Starter Relay Valve be disassembled, degreased and parts be
separated by material so that they can be recycled.
The original language of this manual is English.
Refer all communications to the nearest Ingersoll Rand office or distributor.
03530515_ed9
7
Download from Www.Somanuals.com. All Manuals Search And Download.
© 2006 Ingersoll Rand Company
Download from Www.Somanuals.com. All Manuals Search And Download.
|