OPERATOR’S MANUAL & SALES AND ENGINEERING DATA
RELEASED:
(REV. 01)
9-30-10
INCLUDING: SPECIFICATIONS, SERVICE KITS, GENERAL INFORMATION, TROUBLESHOOTING.
INCLUDE MANUALS: AF066X-XX Air Motor (pn 97999-1467), 6720X-XXX Lower Pump End (pn 97999-788) &
S-632 General Information Manual (pn 97999-624).
6” AIR MOTOR
AF0603MXXXXXX-XX-X
3:1 RATIO
FOUR-BALL PUMP SERIES
6” STROKE
300 Series Stainless Steel
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
PUMP DATA
Use only genuine ARO® replacement parts to assure compat-
ible pressure rating and longest service life.
MODEL AF0603MXXXXXX-XX-X
637489 for repair of air motor section.
Air Inlet (female)
637318-X4B for repair of lower pump end. Refer to the chart
on page 2 for description of -X4B options.
1/2 - 14 N.P.T.F. - 1
SPECIFICATIONS
AF0660-XX Air Motor
(see manual AF066X-XX)
(refer to option chart)
Model Series
. . . . . . . . . . . AF0603MXXXXXX-XX-X
“A”
Pump Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air Operated, Four-Ball
Double Acting Pump
Spacer Section
Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3:1
Air Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AF0660-XX
Motor Repair Kit. . . . . . . . . . . . . . . . . . . . . . . 637489
Y85-29-C Nut (3)
gure 2)
Motor Diameter . . . . . . . . . . . . . . . . . . . . . . . 6”(15.2 cm)
Stroke (double acting). . . . . . . . . . . . . . . . . 6”(15.2 cm)
Air Inlet (female) . . . . . . . . . . . . . . . . . . . . . . . 1/2 - 14 N.P.T.F. - 1
Air Exhaust (female). . . . . . . . . . . . . . . . . . . . 1-1/4 - 11-1/2 N.P.T.F. - 1
Lower Pump End Series . . . . . . . . . . . . . . . . . . 67201-X4B
Lower Pump Repair Kit . . . . . . . . . . . . . . . . 637318-X4B
Material Inlet (female) . . . . . . . . . . . . . . . . . 1-1/2 - 11-1/2 N.P.T.F. - 1
(male) . . . . . . . . . . . . . . . . . . . 2 - 11-1/2 P.T.F. SAE short
Material Outlet (female) . . . . . . . . . . . . . . . 1 - 11-1/2 N.P.T.F. - 1
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73.25 lbs (33.2 kgs)
94674 Spring
94209 Spacer Rod (3)
“B”
Material Outlet (female)
1 - 11-1/2 N.P.T.F. - 1
67201-X4B Lower Pump
(see manual 6720X-XXX)
“C”
Material Inlet (male)
PUMP PERFORMANCE
2 - 11-1/2 P.T.F. SAE Short
Air Inlet Pressure Range . . . . . . . . . . 30 - 150 p.s.i.g. (2.1 - 10.3 bar)
Fluid Pressure Range . . . . . . . . . . . . . 90 - 457 p.s.i.g. (6.2 - 31.5 bar)
Maximum Rec'd Cycles / Minute . . . . . . . . . 60
Material Inlet (female)
1-1/2 - 11-1/2 N.P.T.F. - 1
Figure 1
Displacement In.3 Per Cycle . . . . . . . . . . . . . . 112.7
NOTE: Dimensions are shown in inches and (mm) and are supplied for reference only.
Volume / Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . 62.4 oz. (1846 ml)
Cycles Per Gallon . . . . . . . . . . . . . . . . . . . . . . . . 2.05
(mm) (mm) (mm)
“A”
43.181”
(for-1model)
(1149.8)
“B”
21.993"
“C”
(1096.8)
(496.3)
(496.3)
19.540"
(558.6)
(558.6)
Flow @ 60 Cycles / Minute. . . . . . . . . . . . . . . . 29.3 g.p.m. (110.8 l.p.m.)
Noise Level @ 60 p.s.i. - 40 c.p.m. . . . . . . . . 84.7 db(A) *
19.540"
21.993"
45.266”
The pump sound pressure level has been updated to an Equivalent Continuous
Sound Level (LAeq) to meet the intent of ANSI S1.13-1971, CAGI-PNEUROP S5.1
using four microphone locations.
*
IMPORTANT
This is one of four documents which support the pump. Re-
placement copies of these forms are available upon request.
AF0603MXXXXXX-XX-X Model Operator’s Manual (pn
97999-1503)
S-632 General Information - Industrial Piston Pumps (pn
97999-624)
6720X-XXX Lower Pump End Operator’s Manual (pn 97999-788)
AF066X-XX Air Motor Operator’s Manual (pn 97999-1467)
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET – BRYAN, OHIO 43506
© 2010
CCN 15333925
(800) 495-0276 FAX (800) 892-6276
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GENERAL DESCRIPTION
PUMP CONNECTION - UPPER / LOWER
The four-ball pumps are primarily designed for the high volume
transfer of light and medium viscosity fluids. Stainless steel con-
struction offers compatibility with a wide range of fluids. The lower
pump is designed for easy priming. The double acting feature is
standard in all ARO industrial pumps. Material is delivered to the
pump discharge outlet on both the up and down stroke.
The motor is connected to the lower pump end by a spacer section.
This allows for lubrication of the upper packing gland and prevents
motor contamination because of normal wear and eventual leak-
age through the material packing gland. Be sure the solvent cup is
adequately filled with lubricant to protect the upper packings and
insure longest service life.
NOTE: All threads are right hand.
Lay the pump assembly on a work bench.
Remove the three (Y85-29-C) nuts from the three spacer rods
(see figure 1).
Pull the air motor from the lower pump end until the motor
piston rod is in the “down” position and the lower pump end
rod is in the “up”position.
Using e-ring pliers, slide the retaining ring up far enough to
allow the sleeve to move upward and release the two connec-
tors (see figure 2).
1.
2.
3.
4.
PUMP CONNECTION DETAIL
HAZARDOUS PRESSURE. Do not exceed maxi-
WARNING
mum operating pressure of 457 p.s.i. (31.5 bar) at 150 p.s.i.
(10.3 bar) inlet air pressure.
Pump Motor Piston Rod
91547 Retaining Ring
91546 Sleeve
Pump Ratio X
Inlet Pressure to Pump Motor
=
Maximum Pump
Fluid Pressure
Pump ratio is an expression of the relationship between the pump motor area
and the lower pump end area. EXAMPLE: When 150 p.s.i. (10.3 bar) inlet pressure
is supplied to the motor of a 4:1 ratio pump, it will develop a maximum of 600
p.s.i. (41.4 bar) fluid pressure (at no flow) - as the fluid control is opened, the flow
rate will increase as the motor cycle rate increases to keep up with the demand.
91644 Connector (2)
Refer to general information sheet for additional
WARNING
safety precautions and important information.
NOTICE: Thermal expansion can occur when the fluid in the mate-
rial lines is exposed to elevated temperatures. Example: Material
lines located in a non-insulated roof area can warm due to sunlight.
Install a pressure relief valve in the pumping system.
Replacement warning label (pn 92325) is available upon re-
quest.
Lower Pump Piston Rod
Figure 2
REASSEMBLY
Align the pump motor with the lower pump end. Position the
air inlet of the motor 90° from the material outlet.
Install the two (91644) connectors and retain with the (91546)
sleeve. Slide the (91547) retaining ring back into position.
Reinstall the spacer rods to the pump motor.
1.
2.
TROUBLE SHOOTING
3.
4.
Bring the motor and lower pump together and retain with
three (Y85-29-C) nuts.
Pump problems can occur in either the air motor section or the
lower pump end section. Use these basic guidelines to help deter-
mine which section is affected.
Pump will not cycle.
Be certain to first check for non-pump problems including
kinked, restrictive or plugged inlet / outlet hose or dispensing
device. Depressurize the pump system and clean out any ob-
structions in the inlet / outlet material lines.
Refer to the motor manual for trouble shooting if the pump
does not cycle and / or air leaks from the air motor.
Damaged motor. Service the motor.
Pump cycles but does not deliver material.
Refer to the lower pump end manual for further trouble shoot-
ing.
AF0603MXXXXXX-XX-X (en)
Page 3 of 4
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PERFORMANCE CURVES
CYCLE PER MINUTE
0
20
40
60
80
100
120
400
300
200
100
0
250
200
150
100
50
120 PSI
120 PSI
100 PSI
70 PSI
100 PSI
70 PSI
40 PSI
40 PSI
0
0
10
20
30
40
50
60
U.S. GALLONS PER MINUTE WATER DELIVER
CYCLE PER MINUTE
0
20
40
60
80
100
120
30.00
22.50
15.00
7.50
20
16
12
8
8.3 bar
8.3 bar
6.8 bar
6.8 bar
4.8 bar
2.7 bar
4.8 bar
4
2.7 bar
0.00
0
240
0
40
80
120
160
200
WATER DELIVER (GPM)
PN 97999-1503
Page 4 of 4
AF0603MXXXXXX-XX-X (en)
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