Ingersoll Rand Automobile Parts 650718 C User Manual

OPERATOR’S MANUAL  
650718-C  
8-11-03  
RELEASED:  
REVISED:  
(REV. 08)  
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE  
12-2-10  
1-1/2" DIAPHRAGM PUMP  
U.L. LISTED, 1:1 RATIO, METALLIC  
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,  
OPERATING OR SERVICING THIS EQUIPMENT.  
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.  
SERVICE KITS  
637118-C for air section repair (see page 6).  
637138-63 for fluid section repair (see page 4).  
PUMP DATA  
Models. . . . . . . . . . . . . . . . . . . 650718-C  
Application . . . . . . . . . . . . . . Diesel Fuel, Kerosene, Aviation  
Fuel, Fuel Oil and Unleaded Fuel  
Pump Type. . . . . . . . . . . . . . . U.L. Listed Metallic Air Operated  
Double Diaphragm for use with  
Petroleum Product Dispensing  
Systems  
Material. . . . . . . . . . . . . . . . . . see Model Description Chart  
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60.44 lbs (27.4 kgs)  
Maximum Air Inlet Pressure . . . . . . . . 50 p.s.i.g. (3.4 bar)  
Maximum Outlet Pressure . . . . . . . . . . 50 p.s.i.g. (3.4 bar)  
(flooded inlet)  
Maximum Flow Rate  
. . . 75 g.p.m. (283.9 l.p.m.)  
Displacement / Cycle @ 100 p.s.i.g. . 0.64 gal. (2.42 lit.)  
Maximum Particle Size . . . . . . . . . . . . . 1/4dia. (6.4 mm)  
Maximum Temperature Limits (diaphragm / ball / seal /  
seat material)  
Acetal . . . . . . . . . . . . . . . . . . . . 10° to 180° F (-12° to 82° C)  
Kynar® PVDF. . . . . . . . . . . . . . 10° to 200° F (-12° to 93° C)  
Viton® . . . . . . . . . . . . . . . . . . . . -40° to 350° F (-40° to 177° C)  
Dimensional Data. . . . . . . . . . . . . . . . . . . see page 8  
Figure 1  
Noise Level @ 70 p.s.i., 60 c.p.m.. . . . . . 77.7 db(A)  
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MODEL DESCRIPTION CHART  
The pump sound pressure levels published here have been updated to  
an Equivalent Continuous Sound Level (LAeq) to meet the intent of ANSI  
S1.13-1971, CAGI-PNEUROP S5.1 using four microphone locations.  
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65071 8 - C  
Diaphragm Material  
8 - Viton  
Center Body Material  
Aluminum  
Fluid Connection  
1-1/2 - 11-1/2 N.P.T.F. - 1  
Fluid Cap / Manifold Material, Hardware  
Aluminum / Aluminum, Steel hardware  
Seat Material  
Kynar PVDF  
Ball Material  
Acetal  
INGERSOLL RAND COMPANY LTD  
209 NORTH MAIN STREET – BRYAN, OHIO 43506  
(800) 495-0276 FAX(800) 892-6276  
© 2010  
CCN 15201429  
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Notice that the material inlet / outlet manifolds may be  
removed and rotated 180° to facilitate various mounting  
applications.  
If the body of the pump must be rotated, remove the end  
covers and manifolds and index it so the bolts line up  
properly. NOTE: The arrow on the end caps must always  
point upward for optimum performance.  
When the diaphragm pump is used in a force-feed situa-  
tion, it is recommended that a check valve be installed at  
the air inlet to keep material out of air line in the event of  
diaphragm failure.  
Secure diaphragm pump legs to a suitable surface to in-  
sure against damage by excessive vibration.  
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GENERAL DESCRIPTION  
The ARO U.L. listed pump for pumping petroleum products,  
offers high volume delivery even at low air pressures and  
easy self-priming. This model is designed specifically for  
transfer, bulk unloading or fueling applications. It includes a  
pressure relief valve (per U.L. Specification 79) which restricts  
the fluid outlet pressure to under 50 p.s.i. (3.4 bar). The relief  
valve can be plumbed to return the bleed off fuel to the stor-  
age container.  
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AIR AND LUBE REQUIREMENTS  
WARNING EXCESSIVE AIR PRESSURE. Can cause pump  
and property damage. The air supply must be limited  
to 50 p.s.i.g. (3.4 bar) maximum inlet air pressure.  
OPERATING INSTRUCTIONS  
The air supply line or hose to the pump should be ad-  
equately sized to carry a sufficient volume of air to the  
pump. The material inlet supply tubing should not be too  
small or restrictive which will inhibit material flow. The  
outlet material volume is governed not only by the air  
supply but also by the material volume available at the  
inlet.  
Air supply provided should be filtered to provide clean  
dry air. A filter capable of filtering out particles larger  
than 50 microns should be used on the air supply. There  
is no lubrication required other than the “Oring lubricant  
which is applied during assembly or repair.  
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The pump should never be operated at pressures exceed-  
ing 50 p.s.i.g. (345 kPa) inlet air pressure. This pump is  
equipped with a pressure relief valve on the material out-  
let manifold which will open at 40 +/-4 p.s.i. (2.76 bar) to  
relieve pressure increases in the outlet hoses / plumbing  
caused by thermal expansion or other external forces.  
Disconnect the air supply from the pump if it is to be in-  
active for a few hours.  
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MAINTENANCE  
Refer to the part views and descriptions as provided on  
pages 4 through 7 for parts identification and service kit in-  
formation.  
If lubricated air is present, make sure that it is compatible  
with the “O” rings and seals in the air motor section of the  
pump.  
Certain ARO “Smart Parts” are indicated which should be  
available for fast repair and reduction of down time.  
Service kits are available to service two separate  
diaphragm pump functions: 1. AIR SECTION, 2. FLUID  
SECTION. The Fluid Section is divided further to match  
typical active Material Options.  
Provide a clean work surface to protect sensitive internal  
moving parts from contamination from dirt and foreign  
matter during service disassembly and reassembly.  
Keep good records of service activity and include the  
pump in preventive maintenance program.  
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INSTALLATION  
IMPORTANT  
Requirements for the installation are included in the  
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Flammable and Combustible Liquids Code, NFPA No. 30,  
Automotive and Marine Service Station Code, NFPA No.  
30A and the National Electric Code, ANSI / NFPA No. 70.  
A fluid return hose which is compatible with the fluid be-  
ing pumped must be installed to the relief valve on the  
outlet manifold to return fluid back to the supply tank or  
pump inlet.  
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Before disassembling, empty captured material in the  
outlet manifold by turning the pump upside down to  
drain material from the pump.  
The pump must be grounded to prevent static discharge.  
Grounding may be accomplished through the legs or to  
the ground lug provided on the pump.  
Loctite® is a registered trademark of Henkel Loctite Corporation ARO® is a registered trademark of Ingersoll-Rand Company 262™, 271™ and 572™ are trademarks of Henkel Loctite Corporation  
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Kynar® is a registered trademark of Arkema Inc. Viton® is a registered trademark of the DuPont Company  
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650718-C (en)  
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PARTS LIST / 650718-C FLUID SECTION  
637138-63 fluid section service kits include: Balls (item 22), diaphragms (item 7) plus items 2, 3, 19 and 93706-1 Key-Lube grease  
(page 6).  
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PARTS LIST  
(size)  
(size)  
Item Description  
Qty Part No.  
(1) 98720-1  
(1) Y330-117  
(4) Y327-16  
(2) 92752  
[Mtl]  
Item Description  
Qty Part No.  
(4) Y327-230  
(4) 92942  
[Mtl]  
[V]  
[K]  
(1/8” x 2-3/4” o.d.)  
1
2
3
5
6
7
9
Rod  
[C]  
19 “O” Ring  
21 Seat  
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(3/32” x 1” o.d.)  
“O” Ring  
“O” Ring  
[B]  
(1/16” x 3/4” o.d.)  
(1-3/4” diameter)  
[V]  
[C]  
22 Ball  
26 Bolt  
27 Bolt  
29 Nut  
32 Leg  
(4) 92757-6  
(8) Y6-66-C  
(4) Y6-510-C  
(20) Y12-5-C  
(2) 92759  
[D]  
[C]  
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(3/8” - 16 x 1-1/4”)  
Plate - air side  
Plate - fluid side  
Diaphragm  
(5/16" - 18 x 2-1/4”)  
(5/16" - 18)  
(2) 92752  
[C]  
[C]  
o
n
(2) 92755-3  
(2) 93065  
[V]  
[SS]  
[SS]  
[A]  
[C]  
(0.630” i.d.)  
Washer  
[C]  
(5/8” - 18 x 1-1/2”)  
(see page 7)  
14 Screw  
15 Fluid Cap  
(2) Y5-107-T  
(2) 92750  
43 Ground Lug  
(1) 93004  
[Co]  
[C]  
(5/16" - 18 x 2”)  
59 Bolt  
(16) 93608  
(1) 96333  
(top with valve port)  
(bottom)  
Manifold  
Manifold  
(1) 93128  
[A]  
81 Relief Valve  
[Br]  
16  
(1) 92749  
[A]  
Service Note: Part number 98931-T installation tool is available separately for use with items (1) and (2).  
MATERIAL CODE  
[A]  
[B]  
[Br]  
[C]  
=
=
=
=
Aluminum  
Nitrile  
Brass  
“Smart Parts, keep these items on hand in addition to the service kit for fast repair and reduction of down time.  
Service Kit Note: Extra “Orings are included in kits to service models built prior to December 1989.  
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Carbon Steel  
[Co] = Copper  
[D]  
[K]  
[SS]  
[V]  
=
=
=
=
Acetal  
Kynar PVDF  
Stainless Steel  
Viton  
FLUID SECTION DISASSEMBLY  
FLUID SECTION REASSEMBLY  
1. Remove top manifold(s).  
2. Remove (22) balls, (19) “Orings and (21) seats.  
3. Remove (15) fluid caps.  
Reassemble in reverse order.  
Clean and inspect all parts. Replace worn or damaged  
parts with new parts as required.  
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4. Remove (14) screw, (9) washer, (3) “O” ring, (6) plate, (7)  
diaphragm and (5) plate.  
Lubricate (1) diaphragm rod and (2) “O” ring with Key-  
Lube “Oring lube or equivalent.  
Use ARO pn 98931-T bullet (installation tool) to aid in in-  
stallation of (2) “Oring on (1) diaphragm rod.  
Be certain (7) diaphragms align properly with (15) fluid  
caps before making final torque adjustments on bolt and  
nuts to avoid twisting the diaphragm.  
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5. Remove (3) “Orings.  
NOTE: Do not scratch or mar the surface of (1) diaphragm  
rod.  
Re-check torque settings after pump has been re-started  
and run a while.  
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Page 4 of 8  
650718-C (en)  
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PARTS LIST / 650718-C FLUID SECTION  
1
4
3
2
FOR THE AIR MO-  
TOR SECTION, SEE  
PAGES 6 & 7.  
8
6
5
7
10  
9
81  
16  
26  
Torque Sequence  
29  
1
2
3
5
7
3
14  
22  
19  
21  
15  
59  
27  
Tab  
6
9
22  
21  
19  
16  
32  
26  
Figure 2  
ASSEMBLY TORQUE REQUIREMENTS  
)
(
NOTE: DO NOT OVERTIGHTEN FASTENERS.  
(14) Diaphragm screw, 65 - 70 ft. lbs (88.1 - 94.9 Nm).  
(26) Bolt, 240 - 280 in. lbs (27.1 - 31.6 Nm).  
(29) Nut, 120 - 140 in. lbs (13.6 - 15.8 Nm).  
LUBRICATION / SEALANTS  
Fluid side  
Air side  
Apply Key-Lube grease (93706-1) to all “O” rings, “U” cups and  
mating parts.  
c
Apply Loctite® 271™ to threads.  
Apply gasolene-resistant pipe sealant to pipe threads.  
d
g
Cross section view of diaphragm.  
650718-C (en)  
NOTICE: Radius edge of parts (5 and 6) is against diaphragm.  
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PARTS LIST / 650718-C AIR MOTOR SECTION  
Indicates parts included in 637118-C air section repair kit.  
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AIR MOTOR PARTS LIST  
(size)  
(size)  
Item Description  
(Qty) Part No.  
(1) 93161  
(2) 92960  
(1) 94528  
(2) Y145-26  
(8) 93860  
(2) 93707-1  
(1) 92878  
(1) 92011  
(1) Y186-51  
(1) 92005  
(5) 92877  
(5) Y325-214  
(6) Y325-126  
(4) 92876  
(1) 92006  
(1) 92004  
[Mtl]  
Item Description  
(Qty) Part No.  
(1) 93309-2  
(4) 93075  
[Mtl]  
[C]  
(includes items 195)  
101 Motor Body  
[A]  
118 Pilot Rod  
(0.07” x 1.25” o.d.)  
(1/8” x 3/4” o.d.)  
102 “O” Ring  
103 Sleeve  
[B]  
119 “O” Ring  
120 Spacer  
[U]  
[Z]  
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q
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[D]  
(3) 115959  
(2) 98723-2  
(2) 94820  
(1-5/32 i.d.)  
104 Retaining Ring  
105 Screw / Washer  
107 Plate  
[C]  
121 Sleeve Bushing  
[Bz]  
[U]  
[C]  
(1/4” - 20 x 5/8”)  
(3/32” x 9/16” o.d.)  
122 “O” Ring  
[C]  
q
q
(#8 - 32 x 3/8”)  
[SS]  
[B/Ny]  
[D]  
123 Screw  
(4) Y154-41  
(1) Y227-5-L  
(1) Y43-5-C  
(1) Y227-2-L  
(2) 94987  
(with notch)  
(1/2 - 14 N.P.T. x 17/32”)  
(3/4 - 14 N.P.T.)  
108 Gasket  
109 Piston  
110 “U” Cup  
111 Spool  
112 Washer  
126 Pipe Plug  
[C]  
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127 90° Street Elbow  
[C]  
(3/16” x 1-3/8” o.d.)  
(1/8 - 27 N.P.T. x 1/4”)  
[B]  
128 Pipe Plug  
[C]  
(1/4” - 20 x 1/4”)  
(1/4” - 20 x 3/8”)  
[A]  
195 Button Head Screw  
196 Button Head Screw  
201 Muffler  
[SS]  
[SS]  
[C]  
(1.556” o.d.)  
[Z]  
(1) 94987-1  
(1) 350-568  
(1/8” x 1-1/4” o.d.)  
113 “O” Ring  
114 “O” Ring  
115 Spacer  
116 Spacer  
117 Gasket  
[B]  
q
q
o
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(3/32” x 1-9/16” o.d.)  
[B]  
[Z]  
Key-Lube “O” Ring Lubricant  
Key-Lube, 10 Pack  
(1) 93706-1  
637175  
q
[Z]  
[B/Ny]  
“Smart Parts, keep these items on hand in addition to the service kit for fast repair and reduction of down time.  
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MATERIAL CODE  
PILOT VALVE REASSEMBLY  
[A]  
[B]  
[Bz]  
=
=
=
Aluminum  
Nitrile  
Bronze  
[C]  
[D]  
=
=
Carbon Steel  
Acetal  
[SS]  
[U]  
[Z]  
=
=
=
Stainless Steel  
Polyurethane  
Zinc  
1. Replace two (102) “Orings, if worn or damaged, and rein-  
[Ny] = Nylon  
stall (103) sleeve.  
2. Install one of the (121) sleeve bushings, (119) “O” rings,  
(120) spacers and the remaining (121) bushing.  
3. Carefully push (118) pilot rod into bushing etc. and retain  
on each end with the two (122)Orings. Retain with (123)  
screws.  
AIR MOTOR SECTION SERVICE  
Service is divided into two parts - 1. Pilot Valve, 2. Major  
Valve.  
GENERAL REASSEMBLY NOTES:  
4. Replace (104) retaining rings.  
Air Motor Section service is continued from Fluid Section  
repair.  
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MAJOR VALVE DISASSEMBLY  
Inspect and replace old parts with new parts as neces-  
sary. Look for deep scratches on metallic surfaces, and  
nicks or cuts in “Orings.  
Take precautions to prevent cutting “O” rings upon instal-  
lation.  
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1. Remove (107) plate and (108 and 117) gaskets.  
2. On the side opposite the air inlet, push on the inner di-  
ameter of (111) spool. This will force the (109) piston out.  
Continue pushing the (111) spool and remove. Check for  
scratches and gouges.  
3. Reach into the air section (exhaust side) and remove (116)  
spacer, (115) spacers, (113) “O” rings, (114) “O” rings, (112)  
washers, etc. Check for damaged “Orings.  
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Lubricate “Orings with Key-Lube grease or equivalent.  
Do not over-tighten fasteners. Refer to torque specifica-  
tion block on view.  
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Re-torque fasteners following restart.  
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PILOT VALVE DISASSEMBLY  
MAJOR VALVE REASSEMBLY  
1. Remove (104) retaining ring.  
NOTE: Replace worn parts as necessary. Lubricate “O”  
rings with Key-Lube or equivalent when reassembling.  
1. Replace (112) washer, (114) “O” ring and (113) “O” ring  
onto (115) spacer and insert etc. NOTE: Be careful to ori-  
ent spacer legs away from blocking internal ports.  
2. Lubricate and carefully insert (111) spool.  
2. Remove (123) screws and (122) “Orings.  
3. Remove (118) pilot rod, (121) sleeve bushing, (119) “O”  
rings and (120) spacers from the (101) motor body.  
4. Remove (103) sleeve and (102) “Orings.  
3. Install (117) gasket and (107) plate.  
4. Lubricate and install (110) packing cup and insert (109)  
piston into (air inlet side) cavity, the (110) packing cup  
lips should point outward.  
5. Install (108) gasket and replace (107) plate.  
Page 6 of 8  
650718-C (en)  
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PARTS LIST / 650718-C AIR MOTOR SECTION  
IMPORTANT  
BE CERTAIN TO ORIENT (115) SPACER LEGS  
AWAY FROM BLOCKING INTERNAL PORTS  
WHEN REASSEMBLING AIR SECTION.  
111  
115  
116  
105  
117  
107  
114  
113  
112  
MAJOR VALVE  
See cross section detail, figure 4.  
101  
195  
104  
123  
121  
43  
Figure 3  
195  
102  
103  
104  
196  
105  
107  
126  
119  
PILOT VALVE  
121  
108  
109  
110  
123  
118  
122  
128  
120  
201  
127  
MAJOR VALVE CROSS SECTION DETAIL  
109 110 112 114 115 113 111 116  
) ASSEMBLY TORQUE REQUIREMENTS (  
NOTE: DO NOT OVERTIGHTEN FASTENERS.  
(105) Screws, 40 - 50 in. lbs (4.5 - 5.6 Nm).  
LUBRICATION / SEALANTS  
c
Apply Key-Lube grease to all “O” rings, “U” cups and  
mating parts.  
Figure 4  
d
e
f
Apply Loctite 271 to threads.  
Apply Loctite 262™ to threads.  
Apply Loctite 572™ to threads.  
650718-C (en)  
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TROUBLE SHOOTING  
Product discharged from exhaust outlet.  
Low output volume, erratic flow or no flow.  
Check for diaphragm rupture.  
Check air supply.  
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Check tightness of (14) diaphragm screw.  
Check for plugged outlet hose.  
Check for kinked (restrictive) outlet material hose.  
Check for kinked (restrictive) or collapsed inlet material  
hose.  
Air bubbles in product discharge.  
Check connections of suction plumbing.  
Check “Orings between intake manifolds and fluid caps.  
Check tightness of (14) diaphragm screw.  
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Check for pump cavitation - suction pipe should be sized  
at least as large as the inlet thread diameter of the pump  
for proper flow if high viscosity fluids are being pumped.  
Suction hose must be a non-collapsing type, capable of  
pulling a high vacuum.  
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Check all joints on the intake manifolds and suction con-  
nections. These must be air tight.  
Inspect the pump for solid objects lodged in the dia-  
phragm chamber or the seat area.  
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DIMENSIONAL DATA  
Dimensions shown are for reference only, they are displayed in inches and millimeters (mm).  
N
(air inlet)  
Q
(pressure relief valve)  
M
(material outlet)  
E
A
F
B
G
L
D
H
K
J
C
P
(air exhaust)  
M
(material inlet)  
DIMENSIONS  
A - 13-1/8(333.4 mm)  
B - 18-3/8(466.7 mm)  
C - 9(228.6 mm)  
D - 2-3/4(69.9 mm)  
E - 14-13/16(376.2 mm)  
F - 11-1/2(292.1 mm)  
G - 19-5/8(498.5 mm)  
H - 10-3/4(273 mm)  
J - 12(305mm)  
L - 7-5/8(193.7 mm)  
M - 1-1/2 - 11-1/2 N.P.T.F. - 1  
N - 1/2 - 14 N.P.T.F. - 1  
P - 3/4 - 14 N.P.T.F. - 1  
Q - 1/4 - 18 N.P.T.  
Figure 5  
K - 17/32(13.5 mm)  
PN 97999-1064  
650718-C (en)  
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