Infinity Speaker IL100s User Manual

INTERMEZZO  
1.2s Subwoofer  
Service Manual  
Infinity Systems, Inc  
250 Crossways Park Dr.  
Woodbury, New York 11797  
REV 4 5/2005  
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INTERMEZZO 1.2s  
Specifications  
Frequency Response:  
23Hz - 130Hz (±3dB)  
30Hz - 130Hz (±1.5dB)  
Subwoofer Amplifier Output:  
850 watts continuous  
(In to 89from 20Hz-100Hz with no  
more than 0.1% THD)  
2,600 watts peak  
2nd- and 3rd- Order Harmonic Distortion:  
Crossover Frequencies:  
Dimensions (H x W x D):  
Weight:  
<1%  
(20Hz - 130Hz, @ 95dB SPL)  
50Hz - 130Hz (continuously variable)  
24dB/Octave  
15-1/4” x 18-1/4” x 13-3/4”  
(387mm x 464mm x 349mm)  
60 lb (27.3kg)  
Infinity continually strives to update and improve existing products, as well as create new ones. The  
specifications and construction details in this and related Infinity publications are therefore subject to  
change without notice.  
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INTERMEZZO 1.2s  
Detailed Specifications  
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INTERMEZZO 1.2s  
Detailed Specifications (Cont.)  
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INTERMEZZO 1.2s  
Controls and Connections  
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INTERMEZZO 1.2s  
Controls and Connections (Cont.)  
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INTERMEZZO 1.2s  
Controls and Connections (Cont.)  
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INTERMEZZO 1.2s  
Controls and Connections (Cont.)  
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INTERMEZZO 1.2s  
Operation  
The operation of the Intermezzo1.2s subwoofer with regards to the proper settings for the Room Adaptive Bass  
Optimization System, or R.A.B.O.S., is thoroughly covered in the Owner’s guide, part# 336204-001. For service  
purposes, the R.A.B.O.S. system is canceled when all three front panel controls (F) (L) (W) are turned fully  
Clockwise. The only other control of concern is the Main Level Control on the front panel, which is a traditional  
potentiometer.  
10  
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INTERMEZZO 1.2s  
Mechanical/Packaging Parts List  
Ref No.  
Description  
Part Number  
MECHANICAL  
1
2
3
4
5
6
7
GASKET, REAR  
331106-001  
335036-001  
336202-001  
900201-008  
333249-003  
335270-001  
900301-008  
(NOT FOR SALE)  
335735-040  
335739-030  
12” Woofer C.M.M.D. Shielded, DCR 7.6 ohms ±10%,  
RABOS ASSEMBLY  
SCREW, 8-32 x .5 BLK, MS,PPH (16)  
GRILLE CUP (14)  
Front BAFFLE  
SCREW, 6-32 x .5 BLK, MS,PPH (12)  
AMPLIFIER  
8
9
GRILLE (See options below)  
DÉCOR TRIM PANEL (See options below)  
PACKAGING  
10  
11  
12  
13  
14  
15  
16  
17  
18  
RABOS KIT  
335852-002  
335459-001  
336658-115  
336213-001  
336213-002  
336504-001  
336204-001  
335841-001  
335868-002  
FOOT PAD (4)  
POWER CORD (15 ft)  
TOP END PAD  
BOTTOM END PAD  
CARTON  
OWNERS MANUAL  
WARRANTY CARD  
SURVEY CARD  
Description  
Part Number  
335735-040  
335735-050  
335735-060  
335739-030  
335739-020  
335739-010  
Grille, Warm Platinum  
Grille, Midnight Blue  
Grille, Rich Burgundy  
Décor Trim Panel, Black  
Décor Trim Panel, Cherry  
Décor Trim Panel, Maple  
11  
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INTERMEZZO 1.2s  
Exploded View  
INTERMEZZO 1.2S  
CABINET  
(NOT FOR SALE)  
4
1
2
3
4
(ROTATED)  
5
SEE  
VIEW  
AMPLIFIER  
(NOT FOR SALE)  
A
7
6
VIEW  
9
A
DÉCOR TRIM PANEL, BLACK 335739-030  
DÉCOR TRIM PANEL, CHERRY 335739-020  
DÉCOR TRIM PANE, MAPLE 335739-010  
(REDUCED)  
8
GRILLE, WARM PLATINUM 335735-040  
GRILLE, MIDNIGHT BLUE 335735-050  
GRILLE, RICH BURGUNDY 335735-060  
REMOVE THESE  
GRILLE CUPS  
AND  
SCREWS ONLY  
TO SERVICE THE INTERMEZZO 1.2s  
1) Remove the grille and side panel.  
2) Extract (8) of the rubber grille retainers shown in view A above; this can be accomplished by  
carefully pulling them out of the cavities with long-nosed pliers or similar tool.  
3) Remove the (8) Phillips screws that are now exposed.  
4) Carefully lift the front baffle, with driver and RABOS controls attached, off the cabinet.  
5) To service the amplifier, remove the (8) phillips screws at the rear of the enclosure, and push  
the amplifer assemby out the front.  
12  
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INTERMEZZO 1.2s  
Packaging View  
11  
16  
17  
8
18  
9
13  
10  
12  
14  
15  
13  
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INTERMEZZO 1.2s  
Test Set Up and Procedure  
AC VOLT  
METER (10V)  
SIGNAL  
GENERATOR  
INTERMEZZO 1.2s  
UNDER TEST  
SPEAKER  
OUTPUT  
FROM  
AMPLIFIER  
AMPLIFIER  
The operation of the Intermezzo 1.2s subwoofer,and the proper settings for the Room Adaptive Bass Opitmization System, or  
R.A.B.O.S., is thoroughly covered in the Owner’s guide, part #336204-001.  
For service purposes, the R.A.B.O.S. system is canceled when all three front panel controls (F) (L) (W) are turned fully CW  
(Clockwise).  
The only other control of concern is the Main Level Control on the front panel, which operates like a traditional potentiometer.  
Equipment needed:  
• Function/signal generator/sweep generator  
• Integrated Amplifier  
• Multimeter  
• RCA cables; Speaker cables  
General Unit Function (UUT = Unit Under Test)  
Switch/Controls:  
MAIN LEVEL control full clockwise (0)  
LOW PASS FILTER knob full clockwise (130 Hz)  
LOW PASS FILTER button OFF (depressed)  
HIGH PASS FILTER button OFF (depressed)  
PHASE button - either position  
1) From the signal generator, connect one line level (RCA) cable to the IM1.2s Low Level Input jacks (L/R) on the UUT. Use a  
Y-cable from a mono source if necessary to connect to both inputs.  
2) Turn on generator, adjust to 140mV, 50 Hz.  
3) Plug AC power cord in UUT, turn power switch ON.  
4) Red LED should ON (in the Level wheel at the front of the UUT). Turn up LEVEL control to full counterclockwise (10).  
5) Green LED should ON; Bass response should be heard and felt.  
6) Turn LEVEL control full clockwise (0). Turn power switch OFF.  
7) Connect one pair of speaker cables to one set (either R or L) of the Speaker input terminals on UUT. Cables should be  
connected to an integrated amplifier fed by the signal generator.  
8) Turn on signal generator and adjust so that speaker level output at the amplifier is 7.0V, 50 Hz.  
9) Turn power switch ON; turn LEVEL control full counterclockwise (10).  
10) Bass response should be heard and felt.  
Sweep Function  
1) Follow steps 1-3 above, using a sweep generator as a signal source – adjust the generator to 100mV, 50 Hz.  
2) Sweep generator from 20Hz to 300Hz. Listen for any rattles, clicks, buzzes or any other noises. If any unusual noises are  
heard, test woofer according to the instructions below.  
Driver Function  
1) Remove woofer from the enclosure; (instructions in exploded view on page 12);  
2) Check DC resistance of woofer; it should be 7.6 ohms ±10%,  
3) Connect a pair of speaker cables to woofer terminals. Cables should be connected to an integrated amplifier fed by a signal  
generator. Turn on generator and adjust so that speaker level output is 6.0V.  
4) Sweep generator from 20Hz to 1kHz. Listen to driver for any rubbing, buzzing, or other unusual noises.  
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INTERMEZZO 1.2s  
Service Bulletin  
Service Bulletin INF2001-04 Rev2 – May 2005  
Warranty labor rate: MINOR repair  
To:  
All Infinity Service Centers  
Model: Interlude and Intermezzo IL50, IL60, IL100s, IL120s, IM1.2s, IM4.1t  
Subject: No Output  
In the event you receive an Interlude or Intermezzo loudspeaker with the complaint: “There is no  
output, and the LED on the volume control does not light, red or green”, check the item listed below:  
1) Check the line fuse to make sure it’s not damaged. Replace if necessary  
IL50, IL100s  
IL60, IL120s  
IM1.2s, IM4.1t  
3A  
4A  
6A  
Infinity part# FS0022  
Infinity part# FS0026  
Infinity part# FS0027  
If the fuse is intact, or the unit still does not function, check the power supply portion of the amplifier  
circuit, described below:  
2) Refer to the Exploded view page for detailed instructions on amplifer removal from the enclosure.  
3) Remove all connectors and screws necessary to detach the Power Supply PCB from the main chassis  
heatsink. Squeeze the heads of the plastic standoffs with long-nosed pliers to detach the PCB from the  
heatsink.  
4) Refer to the illustration on page 2. Check the DC resistance of following parts, in circuit, with a DMM:  
IRF740 MOSFETS Q501, Q502  
Infinity part# QM0055  
D to S or S to D  
G to S or S to G  
D to G or G to D  
Should measure >28K ohms*  
Should measure >400 ohms  
Should measure >28K ohms*  
22 Ohm 0.6W Resistors R506, R503  
Infinity part# RM0340  
422 Ohm 1/4 watt Resistors R505, R502  
Infinity part# RM0397  
Should measure 22 ohms ±1%  
IL120s  
IL60  
Should measure 422 ohms ±1%  
IRF740 MOSFETS Q4, Q5  
Infinity part# QM0055  
D to S or S to D  
G to S or S to G  
D to G or G to D  
Should measure >28K ohms*  
Should measure >400 ohms  
Should measure >28K ohms*  
* The two  
transistor leads  
should be shorted  
together before  
these  
22 Ohm 0.6W Resistors R17, R20  
Infinity part# RM0340  
475 Ohm 1/4 watt Resistors R16, R19  
Infinity part# RM0075  
IRF740 MOSFETS Q403,404,406,407  
Infinity part# QM0055  
Should measure 22 ohms ±1%  
IL50  
IL100s  
Should measure 475 ohms ±1%  
measurements are  
taken; the DMM  
leads will “charge”  
the circuit and the  
value may change,  
but should match  
the values above.  
Very low values  
that do not change  
indicate a shorted  
MOSFET.  
D to S or S to D  
G to S or S to G  
D to G or G to D  
Should measure >28K ohms*  
Should measure >400 ohms  
Should measure >28K ohms*  
IM1.2s  
IM4.1t  
22 Ohm 0.6W Resistors R407,410,414,417  
Infinity part# RM0340  
365 Ohm 1/4 watt Resistor  
R408,411,415,418  
Infinity part# RM0072  
Should measure 22 ohms ±1%  
Should measure 365 ohms ±1%  
5) Replace any defective parts above that show measured values lower than normal.  
6) Reconnect J505 or J6 multicolor ribbon cable connector; remount the Power supply PCB; reconnect  
J501/502 or J4/J5 black/red Faston connectors.  
7) All models except IM1.2S, IM4.1t: temporarily DO NOT connect the pair of black/red “CD±” leads on  
the linear PCB). Isolate the ends so they are not touching each other, or any conductive material. (For  
models IM1.2S, IM4.1t procedure is finished; replace amplifier).  
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INTERMEZZO 1.2s  
8) Connect the subwoofer amplifier to an AC power source; turn the unit ON. Measure the DC voltage at  
the “CD±wires; it should be 10-20 volts.  
9) If it is 25 volts or greater, turn the amplifier OFF, disconnect from the power source, and replace:  
IL120S, IL60: Q504,Q507 IRF640 on the Power Supply PCB, Infinity part# QM0015.  
IL50, IL100s: Q1 IRF540 on the Power Supply PCB, Infinity part# QM0020.  
10)If the voltage is normal, turn the amplifier OFF, disconnect from the power source, and reconnect the  
“CD±” leads.  
11) Finish reassembling the amplifier, remount the heatsink, replace the amplifier in the cabinet and test  
the subwoofer.  
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INTERMEZZO 1.2s  
IM 1.2s ADJUST BIAS PROCEDURE  
(Mandatory when any output MOSFET transistors Q305,310,320,321,306,307,311,312 are replaced)  
1. Amplifier should be unplugged and OFF.  
2. Remove Amp assembly from cabinet, following the instructions on Page 12.  
3. Identify the Linear board assembly (PCB with the output transistors)  
4. Adjust RP301 and RP302 fully Counter Clockwise. See diagram below.  
5. Apply 120 VAC power to unit; turn power switch ON.  
6. Verify LED illuminates on the front gain control dial, unless you have disconnected the plug.  
7. Connect voltmeter set to DC millivolt range to twin pins on terminal J303, on Linear board.  
8. Verify initial voltage is less then 0.1 mV.  
9. Adjust RP301 Clockwise until voltmeter reads 0.3 mV + the initial current from step #8.  
10. Adjust RP302 Clockwise until voltmeter now reads 0.6 mV + the initial current from step #8.  
11. Turn amplifier OFF. Disconnect AC power to unit.  
12. Remove voltmeter from terminal J303.  
13. Replace amp assembly back into cabinet.  
17  
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INTERMEZZO 1.2s  
Electrical Parts List  
Part#  
Reference Designator  
Qty  
Description  
Linear Amplifier/Regulator Board  
Semiconductors  
DS0001  
D301,D302,D303,D304,D305,  
24  
RECT, 100mA 75V SIGNAL 1N4148T  
D306, D307,D308,D309,D310,  
D311,D312, D313,D314,D315,  
D316,D317,D318, D319,D320,  
D321,D323,D325,D330  
DR0085  
QB0002  
QB0017  
QB0018  
QB0033  
QM0015  
QM0032  
QM0035-S  
UA0003  
UA0009  
UF0013  
UP0004  
UV0007  
UV0013  
DZ0018  
DZ0002  
DZ0021  
DZ0034  
D324  
Q314,Q315,Q317  
Q303,Q308,Q322,Q323  
Q302,Q304,Q309,Q313,Q316,Q324  
1
3
4
6
1
4
4
1
1
1
1
1
1
1
1
1
2
1
RECT, 8A 400V TO220AC MUR860  
TRANS, NPN 40V .6A TO92 2N4401  
TRANS, NPN 150V 0.6A 2N5551TR  
TRANS, PNP 150V 0.6A 2N5401TR  
TRANS, NPN 250V 1A TO220 TIP47  
MOSFET, IRF640 TO220AB  
Q319  
Q305,Q310,Q320,Q321  
Q306,Q307,Q311,Q312  
MOSFET, IRF9640 T0220AB  
Q301  
U306  
U301  
U304  
U307  
U303  
U302  
U305  
Z303  
JFET, J111 SELECTED TR ONLY  
OPAMP, QUAD 14PIN DIL LM324N  
OPAMP, QUAD 14P DIL TL074/084  
FOTO, 6PIN MOC3012  
PWM, 8PIN DIL UC3842N  
VREG, LINEAR TO220 LM7905CT  
VREG, +5V 100MA TO220 LM7805CT  
ZENER, 2.5-37V SHUNT TL431CLP  
ZENER, 500mW 12V 5% 1N5242B  
ZENER, 500MW 15V 5% 1N5245B  
ZENER, 500MW 10V 5% 1N5240B  
Z301,Z302  
Z304  
Capacitors  
CC0020  
CC0040  
CC0059  
CC0065  
CC0079  
CC0082  
CC0087  
CC0108  
CE0018  
CE0098  
CE0103  
CE0106  
CF0008  
CF0035  
CF0045  
CC0032  
CC0017  
CC0021  
CC0072  
CC0078  
CC0095  
CE0121  
C335,C366  
2
3
6
2
1
4
2
2
2
5
1
3
1
2
2
1
1
3
1
1
2
2
CAP, CA 470PF 100V 5%  
CAP, CA 4700PF 100V 10%  
CAP, CA .1UF 100V 20%  
CAP, CA 2200P 100V 10%  
CAP, C .1UF 50V 20% 5MMLS  
CAP, CA .1UF 50V 20%  
C313,C324,C331  
C311,C312,C322,C323,C372,C373  
C337,C367  
C343  
C350,C351,C370,C371  
C332,C338  
C307,C317  
C329,C330  
C301,C309,C310,C319,C320  
C348  
C305,C315,C326  
C342  
C306,C316  
C302,C303  
C358  
C340  
C360,C362,C363  
C341  
C344  
C345,C347  
CAP, CA .01UF 100V 20%  
CAP, CA 22PF 50V 10  
CAP, E 100UF 25V 20% 5MMLS  
CAP, E 22UF 50V 20% 5X11 5MMLS  
CAP, E 100UF 35V 85DEG 5MMLS  
CAP, E 22UF 35V BP 8X11 5MMLS  
CAP, F 2200PF 100V 5% 5MMLS  
CAP, F .022UF 100V 5% 5MMLS  
CAP, F .1UF 63DC 5% 5MMLS  
CAP, C 2200PF 600V 10% BULK  
CAP, C 330PF 100V 10% 5MMLS BU  
CAP, C 470PF 1KV 10% BULK  
CAP, CA 100PF 100V 10%  
CAP, C .22UF 50V 10% .2LS BULK  
CAP, C 470P 100V 5  
CAP, E 470UF 200V 20% 30X25  
C355,C356  
18  
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INTERMEZZO 1.2s  
Electrical Parts List (Cont.)  
Part#  
Reference Designator  
Qty  
Description  
CF0146  
CC0059  
C361  
C304  
1
1
CAP, F 6.8UF 250V 10% 27MMLS  
CAP, CA .1UF 100V 20%  
Resistors  
RC0004  
RC0006  
RC0061  
RC0083  
RC0087  
RC0116  
RC0127  
RC0128  
RC0135  
RC0273  
RM0001  
RM0002  
RM0003  
RM0011  
RM0024  
RM0031  
RM0035  
RM0037  
RM0039  
RM0043  
RM0065  
RM0069  
RM0071  
RM0073  
RM0079  
RM0082  
RM0083  
RM0084  
RM0089  
RM0093  
RM0113  
RM0114  
RM0118  
RM0120  
RM0139  
RM0148  
RM0165  
RM0180  
RM0276  
RM0304  
RM0336  
RM0339  
RM0365  
RX0072  
RX0074  
RX0097  
RC0005  
R399  
R349  
R350  
R303  
1
1
1
1
6
1
1
1
1
2
5
2
2
6
4
5
1
1
1
5
1
2
2
2
2
1
1
1
1
4
4
1
1
3
2
2
1
6
1
2
1
2
1
1
2
1
1
RES, CF 1M0 1/4W 5%  
RES, CF 10K 1/4W 5%  
RES, CF 4K7 1/4W 5%  
RES, CF 100K 1/4W 5%  
RES, CF 330R 1/4W 5%  
RES, CF 330K 1/4W 5%  
RES, CF 30K 1/4W 5%  
RES, CF 33K 1/4W 5%  
RES, CF 150K 1/4W 5%  
RES, ZERO OHM 1/4W  
RES, MF 1K00 1/4W 1%  
RES, MF 10K0 1/4W 1%  
RES, MF 15K0 1/4W 1%  
RES, MF 100K 1/4W 1%  
RES, MF 2K21 1/4W 1%  
RES, MF 3K32 1/4W 1%  
RES, MF 4K75 1/4W 1%  
RES, MF 51K1 1/4W 1%  
RES, MF 5K11 1/4W 1%  
RES, MF 6K81 1/4W 1%  
RES, MF 200R 1/4W 1%  
RES, MF 274R 1/4W 1%  
RES, MF 332R 1/4W 1%  
RES, MF 392R 1/4W 1%  
RES, MF 750R 1/4W 1%  
RES, MF 1K21 1/4W 1%  
RES, MF 1K50 1/4W 1%  
RES, MF 1K65 1/4W 1%  
RES, MF 2K43 1/4W 1%  
RES, MF 4K53 1/4W 1%  
RES, MF 20K0 1/4W 1%  
RES, MF 22K1 1/4W 1%  
RES, MF 210R 1/4W 1%  
RES, MF 30K1 1/4W 1%  
RES, MF 267K 1/4W 1%  
RES, MF 6K34 1/4W 1%  
RES, MF 24K9 1/4W 1%  
RES, MF 4K99 1/4W 1%  
RES, MF 294K 1/4W 1  
R323,R326,R327,R339,R340,R341  
R3107  
R3106  
R376  
R363  
R313,R395  
R344,R370,R371,R372,R3101  
R377,R380  
R312,R329  
R352,R353,R354,R364,R3104,R3105  
R315,R317,R331,R333  
R320,R321,R336,R337,R369  
R3108  
R367  
R304  
R319,R322,R335,R338,R384  
R373  
R390,R391  
R389,R392  
R324,R342  
R3112,R3113  
R368  
R345  
R3100  
R382  
R316,R318,R332,R334  
R308,R309,R375,R381  
R361  
R351  
R358,R360,R362  
R314,R330  
R302,R307  
R357  
R311,R328,R355,R356,R359,R379  
R365  
R305,R306  
R385  
R396,R397  
R386  
R3102  
R325,R343  
R348  
RES, MF 7K87 1/4W 1%  
RES, MF 47R 0.6W 1% FLAMEPROOF  
RES, MF 10R 0.6W 1% FLAMEPROOF  
RES, MF 100R 1/4W 1% FLAMEPRF  
RES, MO 100R 1W 5%  
RES, MO 4K7 1W 5  
RES, MO 3K9 2W 5%  
RES, CF 10K 1/2W 5%  
R388  
19  
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INTERMEZZO 1.2s  
Electrical Parts List (Cont.)  
Part#  
Reference Designator  
Qty  
Description  
RC0229  
RP0056  
RW0022  
RC0006  
R3103  
1
2
4
1
RES, CF 200K 1/2W 5%  
POT, 5K 8MM HOR TOP ADJ/COVER  
RES, WW 0R1 2W 5%  
RP301,RP302  
R346,R347,R393,R394  
R310  
RES, CF 10K 1/4W 5%  
Miscellaneous  
480022  
480028  
480084  
540130  
BF0007  
JH0008  
JH0016  
JH0074  
KS0017  
KS0019  
MT0003  
MT0005  
FO310  
FO309  
1
1
1
1
1
1
1
1
2
1
1
2
SUB, #18B 6 1/4 STRIP/187X032  
SUB, #18R 6 1/4 STRIP/187X032  
SUB, #18G 4 187X032/#6 RING  
IND, CM CHOKE 150UH ELYTONE  
BEAD, FERRITE  
L302  
L301  
J302  
J303  
CNCTR, HEADER 5PIN .100CTR  
CNCTR, HEADER 2PIN .100CTR  
CNCTR, HEADER 8PIN LOCKING .1C  
THERMISTOR, 100K @ 25C NTC BUL  
THERMISTOR, PTH9L04BD22TS2F510  
TERM, FASTON MALE PCMT 250X032  
TERM, KWIKDISC .187 X.032 FEMA USED  
ON ONE END OF 480022 AND 48028  
TERM, FASTON MALE PCMT 187X032  
TERM, FASTON MALE PCMT 205X032  
MISC, CERAMIC PLATE TO-220 Used on  
D324, Q305, Q306, Q307, Q310, Q311, Q312,  
Q319, Q320, Q321, U302, U303.  
J301  
TH302,TH303  
TH301  
FO304  
MT0023  
MT0036  
MS0017  
FO301,FO302,FO308,FO311  
FO303  
4
1
12  
810066  
12  
MET, HTSNK CLIP HPS SERIES Used on  
D324, Q305, Q306, Q307, Q310, Q311, Q312,  
Q319, Q320, Q321, U302, U303.  
HS0079  
JN0003  
1
1
SCREW, #6-32X1.25 FL SLOT NYL used on  
L302  
NUT, HEX NYLON #6-32 used on L302  
PCB, POWER SUPPLY BOARD  
Semiconductors  
DR0086  
DS0002  
DR0084  
QM0055  
QB0014  
DD0003  
DZ0021  
D403,D404,D406  
D409,D410  
D407,D408  
Q403,Q404,Q406,Q407  
Q401  
Q402  
3
2
2
4
1
1
8
RECT, 1A 600V ULTRAFAST MUR160  
RECT, 100MA 200V SIGNAL 1N3070  
RECT, 8A 600V ULTRAF MUR1660CT  
MOSFET, IRF740 TO220AB IR ONLY  
TRANS, PNP TO92 MPSA92TR  
RECT, 1A2 60V DIAC  
Z401,Z402,Z403,Z404,Z405,Z406,Z407, Z408  
ZENER, 500MW 15V 5% 1N5245B  
Resistors  
RC0082  
RC0138  
RM0001  
RM0012  
RM0071  
RM0072  
RM0198  
RM0340  
R403  
R422  
R401  
R405  
1
1
1
1
4
4
1
8
RES, CF 100K 1/2W 5%  
RES, CF 200K 1/4W 5%  
RES, MF 1K00 1/4W 1%  
RES, MF 100R 1/4W 1%  
RES, MF 332R 1/4W 1%  
RES, MF 365R 1/4W 1%  
RES, MF 205K 1/4W 1%  
RES, MF 22R 1/4W 1% FLAMEPROOF  
R406, R409, R413, R416  
R408, R411, R415, R418  
R402  
R407,R410,R414,R417,R419,R420,R425, R426  
20  
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INTERMEZZO 1.2s  
Electrical Parts List (Cont.)  
Part#  
Reference Designator  
Qty  
Description  
RX0046  
Capacitors  
R421  
1
RES, MO 47K 1W 5%  
CC0040  
CC0087  
CE0013  
CF0093  
CE0040  
CF0050  
CF0143  
DNI  
C409  
C421  
1
1
3
4
6
4
1
2
CAP, CA 4700PF 100V 10%  
CAP, CA .01UF 100V 20%  
C415,C416,C418  
C406,C408,C412,C414  
C401,C402,C403,C422,C423,C424  
C426, C427, C430, C431  
C428  
CAP, E 47UF 50V 20% 5MMLS  
CAP, F 4700PF 100V 5% 5MMLS  
CAP, E 680UF 200V 30X35 85DEG  
CAP, F .1UF 250V 10% 10MMLS  
CAP, FY1 4700PF 250V 20%  
C428, C429  
Miscellaneous  
500113  
JH0008  
KS0021  
MT0023  
810066  
T403,T404  
J401  
TH401  
2
1
1
4
6
XFMR, POWER 1000W YT ETD44 3F3  
CNCTR, HEADER 5PIN .100CTR  
SURGISTOR, 4R 8A 70J SL154R008  
TERM, FASTON MALE PCMT 187X032  
MET, HTSNK CLIP HPS SERIES USED ON  
D407,D408,Q403,Q404,Q406,Q407  
MET, HTSNK PRIMARY LF SERIES USED  
ON Q403,Q404,Q406,Q407  
MET, HTSNK DIODE LF SERIES USED ON  
D407,D408  
NUT, HEX KEP #6-32 ZNP USED ON THE  
PRIMARY AND DIODE HEATSINKS  
SCREW, #6-32X3/8 PAN PHIL BLK USED ON  
THE PRIMARY AND DIODE HEATSINKS  
FO401,FO402,FO403,FO404  
810096  
810099  
HN0006  
HS0060  
1
1
4
4
PCB, EMI Filter Board  
Semiconductors  
DR0038  
DS0001  
QB0002  
DB0006  
UV0007  
UV0013  
DZ0012  
D502,D503,D504,D505  
D512  
Q501  
D501  
U502  
U501  
Z502,Z503  
4
1
1
1
1
1
2
RECT, 1A 400V GENERAL 1N4002  
RECT, 100mA 75V SIGNAL 1N4148T  
TRANS, NPN 40V .6A TO92 2N4401  
RECT, 8A 400V BRIDGE  
VREG, LINEAR TO220 LM7905CT  
VREG, +5V 100MA TO220 LM7805CT  
ZENER, 500MW 3.9V 5% 1N5228B  
Resistors  
RC0004  
RX0083  
R501  
R503  
1
1
RES, CF 1M0 1/4W 5%  
RES, MO 150R 3W 5  
Capacitors  
CC0059  
CE0003  
CE0103  
CF0057  
C507  
1
2
2
2
CAP, CA .1UF 100V 20%  
CAP, E 2.2UF 50V 20% 105C  
CAP,E 100UF 35V 85DEG  
CAP,FX.22UF 250V 10%  
C505,C506  
C503,C504  
C501,C502  
Miscellaneous  
21  
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INTERMEZZO 1.2s  
Electrical Parts List (Cont.)  
Part#  
Reference Designator  
Qty  
Description  
480090  
480097  
540124  
500103  
810088  
JH0008  
KV0001  
MT0023  
SR0038  
HN0006  
HS0009  
1
1
1
1
1
1
1
2
1
1
1
SUB, #18R 9 187X032/1/4STRP  
SUB, #18B 9 187X032/1/4STRP  
IND, CHOKE CM  
L501  
T501  
XFMR, 60HZ 24V 1.1VA  
MET, HTSNK 1X2 BRIDGE For D501  
CNCTR, HEADER 5PIN .100CTR  
VARISTOR, 275V 100J .6W  
TERM,FASTON MALE PCMIT 187X032  
RELAY, SPST TV-5 5AMP 24V  
NUT, KEP 1/4AF 6-32 ZNP  
J502  
Z501  
FO503,F0504  
SW502  
SCREW, 6-32 1/2 100 PHIL ZNP  
PCB, Input/Feature Board  
Semiconductors  
UA0003  
UA0009  
UF0012  
DR0038  
DS0001  
U104  
U101,U102,U103  
U100  
D113,D114,D115,D116,D117,D118  
D100, D101, D102, D103, D104, D105, D106,  
D107, D108, D109, D110, D111, D112, D119,  
D120, D121,D122, D123, D124  
D119, D120, D123, D124, D125, D126  
Q102  
1
3
1
6
OPAMP, QUAD 14PIN DIL LM324N  
OPAMP, QUAD 14P DIL TL074/084  
FOTO, 6PIN 4N35  
RECT, 1A 400V GENERAL 1N4002  
RECT, 100mA 75V SIGNAL 1N4148T  
19  
DS0001  
QB0017  
QM0035-S  
DZ0013  
6
1
3
1
RECT, 100mA 75V SIGNAL 1N4148T  
TRANS, NPN 150V 0.6A 2N5551  
JFET, J111 SELECTED TR ONLY  
ZENER, 500MW 5.6V 5% 1N5232B  
Q100,Q101,Q103  
Z100  
Capacitors  
CC0024  
CC0072  
CC0082  
CE0003  
CE0098  
CE0103  
CE0116  
CF0128  
CF0045  
CF0088  
CF0092  
CF0099  
CF0112  
CF0125  
CE0138  
dni  
C127,C129  
C125,C130  
C122, C126  
C123,C124  
C118, C119, C131, C132  
C128  
C103,C104  
C108, C110  
C111,C112  
C114,C115,C116,C117  
C120,C121  
C136  
C102, C105, C135  
C107, C109  
C100,C101  
2
2
2
2
4
1
2
2
2
4
2
1
3
2
1
5
CAP, CA 1000PF 100V 10%  
CAP, CA 100PF 100V 10%  
CAP, CA .1UF 50V 20%  
CAP, E 2.2UF 50V 20% 105C  
CAP, E 22UF 50V 20% 5X11 .2LS  
CAP, E 100UF 35V 85DEG  
CAP, E 2.2UF 50V BIPOLAR 6X11  
CAP, F .033UF 100V 5% 5MMLS  
CAP, F .1UF 63DC 5% 5MMLS  
CAP, F .01UF 100V 5% 5MMLS  
CAP, F 1000P 63V 5% .2LS  
CAP, F 0.68UF 63V 5% 5MMLS  
CAP, F 100PF 63V 5% 5MMLS  
CAP, F .068UF 100V 5% 5MMLS  
CAP, E 330UF 100V BP 18X35  
(Do Not Insert)  
C106, C113, C131, C133, C134  
Resistors  
RC0003  
RC0004  
RC0006  
R176  
R162,R163  
1
2
12  
RES, CF 1K0 1/4W 5%  
RES, CF 1M0 1/4W 5%  
RES, CF 10K 1/4W 5%  
R153, R154, R155, R156, R157,  
R160, R161, R169, R172, R174, R175, R177  
R159,R164  
RC0037  
2
RES, CF 2K0 1/4W 5%  
22  
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INTERMEZZO 1.2s  
Electrical Parts List (Cont.)  
Part#  
Reference Designator  
Qty  
Description  
RC0039  
RC0083  
RC0111  
RC0115  
RC0135  
RC0273  
RC0277  
RC0281  
RM0001  
RM0002  
RM0011  
RM0019  
RM0075  
RM0091  
RM0106  
RM0113  
RM0115  
RM0142  
RM0195  
RM0110  
RM0269  
RM0290  
RM0351  
RP0105  
RM0403  
RC0192  
dni  
R165,R170,R173  
R149,R150,R158  
R143,R148  
R167  
3
3
2
1
1
5
1
1
2
3
5
1
1
2
1
3
1
2
1
4
1
2
1
1
2
2
8
RES, CF 2K2 1/4W 5%  
RES, CF 100K 1/4W 5%  
RES, CF 680R 1/4W 5%  
RES, CF 47K 1/4W 5%  
RES, CF 150K 1/4W 5%  
RES, ZERO OHM 1/4W  
RES, CF 5M6 1/4W 5%  
RES, CF 510K 1/4W 5%  
RES, MF 1K00 1/4W 1%  
RES, MF 10K0 1/4W 1%  
RES, MF 100K 1/4W 1%  
RES, MF 1K30 1/4W 1%  
RES, MF 475R 1/4W 1%  
RES, MF 3K65 1/4W 1%  
RES, MF 14K0 1/4W 1%  
RES, MF 20K0 1/4W 1%  
RES, MF 23K7 1/4W 1%  
RES, MF 287K 1/4W 1%  
RES, MF 187K 1/4W 1%  
RES, MF 17K4 1/4W 1%  
RES, MF 93K1 1/4W 1%  
RES, MF 143K 1/4W 1  
RES, MF 9K53 1/4W 1%  
POT, B50K QUAD KNURL SHAFT  
RES, MF 54K9 1/4W 1%  
RES, CF 2K0 1/2W 5%  
(Do Not Insert)  
R168  
R126,R130,R135,R141,R146  
R171  
R166  
R151,R152  
R110,R111,R112  
R104, R105, R106, R107, R116  
R115  
R137  
R108,R109  
R113  
R118,R119,R120  
R114  
R139,R144  
R133  
R122,R124,R127,R128  
R136  
R142,R147  
R117  
R123  
R101, R103  
R100, R102  
R121, R125, R129, R131,  
R134, R138, R140, R145  
Miscellaneous  
JC0052  
JC0064  
JC0176  
JH0008  
JH0074  
SR0006  
J101  
J105  
J100  
J102  
1
1
1
1
2
2
CNCTR, RCA QUAD JACK  
DC POWER JACK 2MM DIA  
8X BINDING POSTS GOLD KNURL  
CNCTR, HEADER 5PIN .100CTR  
CNCTR, HEADER 8PIN LOCKING .1C  
SWITCH, CAP FOR SR0005 USED ON S101 &  
S102  
J103,J104  
SR0017  
SR0041  
SR0042  
S101,S102  
S100  
2
1
1
SWITCH, 2 POLE 2PDT  
DPST PUSH SWITCH TV-8  
SWITCH CAP, 8.8X10.5MM CYL BLK  
PCB, RABOS  
Semiconductors  
UA0009  
UA0010  
QB0017  
QM0035-S  
QB0017  
U200  
U201  
Q204  
Q201,Q202,Q205  
Q200  
1
1
1
3
1
OPAMP, QUAD 14P DIL TL074/084  
OPAMP, DUAL 8PIN DIL TL082  
TRANS, NPN 150V 0.6A 2N5551TR  
JFET, J111 SELECTED TR ONLY  
TRANS, NPN 150V 0.6A 2N5551  
23  
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INTERMEZZO 1.2s  
Electrical Parts List (Cont.)  
Part#  
Reference Designator  
Qty  
Description  
Resistors  
RC0148  
RM0001  
RM0002  
R210  
R207,R208  
R200,R201,R214,R216,R220,  
1
2
10  
RES, CF 10M 1/4W 5%  
RES, MF 1K00 1/4W 1%  
RES, MF 10K0 1/4W 1%  
R225,R228, R229,R230, R233  
RM0003  
RM0012  
RM0024  
RM0031  
RM0076  
RM0078  
RM0080  
RM0091  
RM0260  
RM0271  
RM0281  
RM0315  
RM0369  
RM0370  
RM0402  
RP0087  
RP0088  
R219, R224  
R215  
R203  
R231  
R204  
R209  
R217,R223  
R211  
R232  
R206  
R222,R227  
R212  
R221,R226  
R202  
R234  
R205,R213  
R218  
2
1
1
1
1
1
2
1
1
1
2
1
2
1
1
2
1
RES, MF 15K0 1/4W 1%  
RES, MF 100R 1/4W 1%  
RES, MF 2K21 1/4W 1%  
RES, MF 3K32 1/4W 1%  
RES, MF 562R 1/4W 1%  
RES, MF 680R 1/4W 1%  
RES, MF 825R 1/4W 1%  
RES, MF 3K65 1/4W 1%  
RES, MF 1M0 1/4W 1%  
RES, MF 110K 1/4W 1%  
RES, MF 6K04 1/4W 1  
RES, MF 2K67 1/4W 1%  
RES, MF 340R 1/4W 1%  
RES, MF 9K31 1/4W 1%  
RES, MF 11K5 1/4W 1%  
POT, A10K DUAL 12MM HOR SEL  
POT, C10K DUAL 12MM HOR SEL  
Capacitors  
CE0003  
CF0045  
CE0003  
CF0045  
C203,C204  
C200,C201,C202  
C210,C211  
2
3
2
5
CAP, E 2.2UF 50V 20% 105C  
CAP, F .1UF 63DC 5% 5MMLS  
CAP, E 2.2UF 50V 20% 105C  
CAP, F .1UF 63DC 5% 5MMLS  
C204,C205,C206,C207,C208  
Miscellanous  
JH0074  
J200  
1
CNCTR, HEADER 8PIN LOCKING .1C  
PCB, Volume Board  
RC0273  
RP0097  
RX0096  
RP0106  
HS0047  
R237  
R235  
R236  
1
1
1
1
4
RES, ZERO OHM 1/4W  
POT, A10K SINGLE/BRKT D SHAFT  
RES, MO 2K2 1W 5%  
POT, KNOB INT 1.2 LEVEL  
SCREW, #6-32X3/4 PAN PHIL BLK TO MOUNT  
VOLUME BOARD TO RABOS BOARD  
MISC, GASKET Used on RABOS Housing  
STANDOFF, 3/8 SPACER NYLON  
STANDOFF, 14MM LED 2PIN  
INTERMEZZO 1.2 RABOS HOUSING  
CNCTR, FEM-FEM HARN 8P 18 SHIELD  
MISC, RUBBER GROMMET RABOS HSG FOR  
SEALING RABOS HOUSING  
MM0070  
MZ0034  
MZ0036  
RABOS CUP 1.2  
C0186  
MM0075  
1
4
1
1
1
1
DL0014  
D200  
1
LED, 3MM BICOLOR RED/GR  
24  
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INTERMEZZO 1.2s  
Electrical Parts List (Cont.)  
Part#  
Miscellaneous  
480033  
Reference Designator  
Qty  
Description  
3
SUB, #18R 4 1/4 187X032/187X032 1PC. IEC  
LIVE TO FUSE HOLDER; 1PC. FUSE  
HOLDER TO SWITCH; IPC. IEC NEUTRAL TO  
SWITCH  
480104  
1
SUB, #16X2 24 205X032/250X032 SPEAKER  
WIRE  
930052  
930053  
FH0006  
FS0027  
HS0047  
1
1
1
1
CUP ENCLOSURE  
U-BRACKET  
FUSE, HOLDER PANEL MT  
FUSE, 6A 250V 1.25X.25 GLASS  
SCREW, #6-32 3/4 PAN PHIL BLK 4PCS.  
USED TO MOUNT LINEAR BOARD; 4 PCS  
USED TO MOUNT POOWER SUPPLY; 4 PCS  
USED TO SCREW VOLUME BOARD ONTO  
RABOS BOARD  
12  
HS0057  
HS0060  
3
SCREW, #8-32X1/2 PAN PHIL BLK USED TO  
ATTACH U-BRACKET TO ENCLOSURE  
SCREW, #6-32 X 3/8 PP BLACK 4PCS USED  
TO MOUNT EMI PCB IN HOUSING; 4 PCS  
USED TO MOUNT EMI HOUSING U-  
BRACKET; 6 PCS TO SECURE PANEL TO  
ENCLOSURE  
14  
HS0078  
2
SCREW, #4 HI-LOW PAN PHIL BLK USED TO  
SECURE RABOS BOARD IN HOUSING  
INTERMEZZO 1.2 MAIN ENCLOSURE  
INTERMEZZO 1.2 MAIN PANEL  
CNCTR, 5PIN FEM-FEM HARNESS 7 J401  
ON POWER SUPPLY TO J302 ON LINEAR  
CNCTR, AC IEC SOCKET .250 2PIN  
CNCTR, 5-PIN FEM-FEM HARNESS  
SHIELDED 14 J502 ON EMI TO J102 ON  
FEATURE  
INTERMEZZO 1.2H  
INTERMEZZO 1.2P  
JC0079  
1
1
1
JC0129  
JC0179  
1
1
JC0180  
JC0181  
1
1
CNCTR, 8-PIN FEM-FEM HARNESS  
SHIELDED 18 J104 ON FEATURE TO J200  
ON RABOS  
CNCTR, 8-PIN FEM-FEM HARNESS  
SHIELDED 18 J103 ON FEATURE TO J301  
ON LINEAR  
JC0182  
MZ0042  
1
4
2-CONDUCTOR AC LAMP CORD 8  
4X187X032  
STANDOFF, 3/8 #6-32 NYLON HEX USED TO  
MOUNT LINEAR BOARD  
SR0032  
HS0054  
1
7
SWITCH, ROCKER TV5  
SCREW, #4-1/2 TYPE AB PP BLK 6 PCS.  
USED TO SECURE BINDING POSTS TO  
PANEL; 1 PC. USED TO SECURE RCA  
JACKS TO PANEL  
HS0088  
1
SCREW, #8-32X1.3/4 PAN PHIL BL USED TO  
MOUNT U BRACKET TO ENCLOSURE  
25  
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INTERMEZZO 1.2s  
Electrical Parts List (Cont.)  
Part#  
Reference Designator  
Qty  
Description  
HS0090  
2
SCREW, M3X16MM PAN PHIL BLK TO ALIGN  
SR0041  
HW0004  
HW0040  
8
1
WASHER, SPLIT #6 ZNP TO MOUNT  
POWER SUPPLY AND LINEAR BOARD  
WASHER, FLAT #8 NYLON 3/8  
USED TO  
MOUNT U BRACKET TO ENCLOSURE  
MISC, CUP GASKET INTERMEZZO 1.2  
MISC, RUBBER GROMMET FOR 5PIN FOR  
SEALING ENCLOSURE OF THE 5PIN CABLE  
HOLE  
MM0071  
MM0073  
1
1
MM0074  
MZ0003  
MZ0043  
RP0057  
1
4
2
1
MISC, RUBBER GROMMET 2X8 PIN FOR  
SEALING ENCLOSURE OF 2X8 PIN CABLE  
STANDOFF, 6-32 3/8 ROUND AL 4PC TO  
SUPPORT POWER SUPPLY  
STANDOFF, .12ID .25OD .37L PVC  
ALIGN SR0041  
TO  
POT, KNOB CR00-20MB-16H  
26  
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INTERMEZZO 1.2s  
AC Filter  
27  
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INTERMEZZO 1.2s  
Feature  
28  
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INTERMEZZO 1.2s  
RABOS  
29  
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INTERMEZZO 1.2s  
Power Supply  
30  
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INTERMEZZO 1.2s  
Linear Board  
31  
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INTERMEZZO 1.2s  
Power Supply  
32  
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INTERMEZZO 1.2s  
Linear Board  
33  
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INTERMEZZO 1.2s  
Integrated Circuit Diagrams  
-5V TO220,  
7905CT,  
REGULATOR  
U303, 502  
TRANS, 250V  
TO220,TIP47  
Q319  
1. GROUND  
RT/CT  
2. INPUT  
3. OUTPUT  
+5V TO220,  
7805CT  
REGULATOR  
U302, 501  
JFET, J111,  
Q100,101,103,201,  
202, 205, 301  
1 2 3  
B C E  
FOTO, MOC3012, 4N35  
U304, 100  
1. D  
2. S  
3. G  
1. INPUT  
2. GROUND  
3. OUTPUT  
OPAMP, DUAL 8  
PIN, TLO82  
U201  
3
1 2  
TRANS, PNP, 2N5401TR,  
TO92, MPSA92TR  
Q302, 304, 309, 313  
316, 324, 401  
MOSFET, IRF640/740,  
IRF9640, TO220AB  
Q305, 310, 320, 321  
306, 307, 311, 312,  
403, 404, 406, 407  
OPAMP, QUAD, 14 PIN,  
LM324N, TL074/84  
U306, 301, 104, 101, 102, 103,  
200  
TRANS, NPN, TO92, 2N4401, 2N5551TR,  
2N5551, 2N555,  
Q314, 315, 317, 303, 308, 322, 323  
501, 102, 204, 200  
1. G  
2. D  
3. S  
3
1 2  
34  
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Intermezzo 1.2s  
Schematics  
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Intermezzo 1.2s  
Schematics  
36  
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Intermezzo 1.2s  
Schematics  
37  
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Intermezzo 1.2s  
Schematics  
38  
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Intermezzo 1.2s  
Schematics  
39  
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Intermezzo 1.2s  
Schematics  
& RABOS Gain PCB  
40  
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Intermezzo 1.2s  
Schematics  
42  
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